CN105171179B - A kind of wave soldering tray solves button pressor machine automatically - Google Patents
A kind of wave soldering tray solves button pressor machine automatically Download PDFInfo
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- CN105171179B CN105171179B CN201510612776.3A CN201510612776A CN105171179B CN 105171179 B CN105171179 B CN 105171179B CN 201510612776 A CN201510612776 A CN 201510612776A CN 105171179 B CN105171179 B CN 105171179B
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- plate
- pallet
- feed bin
- cylinder
- suction disc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/08—Soldering by means of dipping in molten solder
- B23K1/085—Wave soldering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- De-Stacking Of Articles (AREA)
Abstract
The present invention discloses a kind of wave soldering tray and solves button pressor machine, including workbench automatically, mechanism of bidding, belt line, unbuttons suction plate component mechanism, solves button bit pallet pick-and-place manipulator, empty pallet belt line apparatus, feed bin pallet pick-and-place manipulator, pallet recycling feed bin；During work, work is flowed into from the pallet of wave-soldering outflow to stop, after detection trigger optoelectronic switch, pallet is quickly sent in solution button bit pallet pick-and-place manipulator by mechanism of bidding, after solving button bit pallet pick-and-place manipulator clamping pallet, unbutton the decline of suction plate component mechanism, all clinchings are disposably untied in decline and vacuum soup stick holds pcb board rising, empty pallet is positioned in pallet recycling feed bin by solution button bit pallet pick-and-place manipulator, is unbuttoned the pcb board that general who has surrendered under suction plate component mechanism draws and is positioned in belt line and flows into next station.In the process, manual operation is replaced using said mechanism, is conducive to improve work efficiency and production efficiency.Also avoid having adverse effect on Health Status For Workers Exposed.
Description
Technical field
The present invention relates to a kind of wave soldering tray in terms of welding to solve button pressor machine automatically.
Background technology
Current wave-soldering crosses furnace tray mainly using clinching is manually untied, and first the pallet wave-soldering outflow takes out
Onto work top, human hand unties clinching, pcb board is taken out from pallet and is placed into belt line flows away, then by empty graph
Piece is placed into reflux belt line and is back to plug-in unit process section.Such a working method has the following technical problems：Due to manual solution
Clinching needs to expend more manpower, such as：One line need to set 2 workers (day shift and night shift), and solution clinching operation work by hand
People is to stand operation, easily tired, so as to cause work efficiency than relatively low.Due to when wave-soldering flows out pallet, with higher
Temperature and penetrating odor, cause Health Status For Workers Exposed to have adverse effect on.If if operating personnel can cause because thing is away from keyboard
Wave-soldering outflow pallet flows directly into lower station, has a negative impact to lower station, also results in the insufficient shadow of empty pallet reflux supply
The production of plug-in unit section process is rung, so as to cause production efficiency relatively low.
The content of the invention
In view of this, the technical problem to be solved in the present invention is to provide one kind to improve work efficiency, production efficiency and keeps away
The wave soldering tray for exempting to be detrimental to health solves button pressor machine automatically.
The present invention solves above-mentioned technical problem and uses a kind of wave soldering tray to solve button pressor machine automatically, it includes workbench,
Bid mechanism, the first work blocking mechanism, belt line, unbuttons suction plate component mechanism, the second work blocking mechanism, solves button bit pallet
Pick-and-place manipulator, empty pallet belt line apparatus, feed bin pallet pick-and-place manipulator, pallet recycling feed bin, feed bin rack, cabinet；Institute
The empty pallet belt line apparatus stated is installed on feed bin rack end face, and pallet recycling feed bin is installed in feed bin rack
Portion, the cabinet are installed on the back side of feed bin, and the second work blocking mechanism is installed on pallet recycling feed bin top；The belt
Line is installed on above workbench, and the described first work blocking mechanism is installed on belt line upper end, and stops positioned at the second work
Mechanism one side；Described unbuttons suction plate component mechanism in feed bin rack, and positioned at the one of the first work blocking mechanism
End；The solution button bit pallet pick-and-place manipulator is installed on above feed bin rack, and is located at the side for unbuttoning suction plate component mechanism,
It is arranged in parallel in unbuttoning suction plate component mechanism in feed bin rack.
According to above-mentioned technical characteristics, the suction plate component mechanism of unbuttoning includes being set directly in feed bin rack
Bottom plate is unbuttoned, vacuum soup stick, unbuttons cylinder, unbutton cylinder block, unbuttons top plate, triangle joint floor, suction disc axis riser, first inhales
Board shaft air cylinder board, suction disc axis air cylinder board, lifting cylinder, the second suction disc axis air cylinder board, trapezoidal connection floor, the 3rd suction disc axis cylinder
Plate, suction disc bracing strut, the 4th suction disc axis air cylinder board；Cylinder is unbuttoned installed in unbuttoning on bottom plate, vacuum soup stick is installed on and unbuttons bottom
The back side of plate, unbuttons cylinder block one end and is fixed on and unbutton substrate, unbutton the cylinder block other end and be connected with unbuttoning top plate one end,
Triangle joint floor side is installed on and unbuttons above top plate, and triangle joint floor other side face is installed on suction disc axis riser, the
One suction disc axis air cylinder board one end is connected with suction disc axis riser；Lifting cylinder upper end is connected with the first suction disc axis air cylinder board, lifting air
Cylinder lower end is connected with the 3rd suction disc axis air cylinder board, and the second suction disc axis air cylinder board is installed on lifting cylinder middle-end；Trapezoidal company
Rib plate one end is connected with suction disc axis riser, and the trapezoidal connection floor other end is connected with suction disc bracing strut；4th suction disc
Axis air cylinder board is installed on trapezoidal connection floor bottom；Lifting cylinder passes through the second suction disc axis air cylinder board and the 3rd suction disc axis air cylinder board
Connection, lifting cylinder are fixed on trapezoidal connection floor by the 4th suction disc axis air cylinder board, and lifting cylinder passes through the first suction disc axis
Air cylinder board is connected on suction disc axis riser, and 2 triangle joint floors are connected to suction disc axis riser and unbutton on top plate, lifting cylinder
It is connected with the 3rd suction disc axis air cylinder board, the 4th suction disc axis air cylinder board is connected with trapezoidal connection floor, wherein unbuttoning the solution on bottom plate
Button cylinder corresponds to the position of clinching, and vacuum soup stick corresponds to the blank position on pcb board, is transported when unbuttoning bottom plate under the drive of cylinder
Row is unbuttoned to cylinder rotation completion when unbuttoning height, is unbuttoned, and moves to corresponding height when unbuttoning bottom plate, vacuum soup stick is formed very
Pcb board is lived in suction makes pcb board be separated with gauge pallet.
According to above-mentioned technical characteristics, the solution button bit pallet pick-and-place manipulator includes being directly anchored to feed bin rack
On line slide rail fixed plate, be separately mounted to the line slide rail at line slide rail fixed plate both ends；Fixed installed in line slide rail
Lifting slider cylinders on plate and between two line slide rails, the use being fixedly mounted in two line slide rail fixed plates
In the robot support plate of support manipulator full set component, the clamping cylinder installing plate installed in robot support plate bottom；Peace
Clamping cylinder above clamping cylinder installing plate, the clamping cylinder push plate being separately mounted to above clamping cylinder installing plate,
Clamping cylinder seat；The clamping cylinder push plate and clamping cylinder seat are located at clamping cylinder one end, and clamping cylinder is by clamping gas
Cylinder seat is fixed on clamping cylinder installing plate, and clamping cylinder push plate is fixed on clamping cylinder, and is connected with clamping cylinder；Installation
Gripper line slide rail at clamping cylinder installing plate bottom both ends, the catching plate gripper on gripper line slide rail；
It is installed on clamping cylinder installing plate bottom and the pallet clamp system between gripper line slide rail and catching plate gripper；Should
Pallet clamp system includes synchronizing wheel, synchronization wheel shaft bearing, right slider plate, right fixture block plate, fixture block, synchronous belt pressing plate, synchronous belt,
Left slider plate, left fixture block plate, linear bearing；Two synchronizing wheels are fixed on clamping cylinder installing plate by two synchronization wheel shaft bearings
On, synchronous belt is tightened through two synchronizing wheels；Two fixture blocks are fixed on right fixture block plate, and right fixture block plate is fixed on line slide rail
On, and be connected by right slider plate with synchronous belt pressing plate, synchronous belt platen clamp is in synchronous belt epimere；Two fixture blocks are fixed on a left side
On fixture block plate, left fixture block plate is fixed on line slide rail, and is connected by left slider plate with synchronous belt pressing plate, synchronous belt pressing plate folder
Tightly in synchronous belt hypomere；Clamping cylinder is fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push plate is fixed
On clamping cylinder and it is connected on left slider plate；Clamping cylinder, which is stretched out or retracted, drives right fixture block plate is opposite with left fixture block plate to move
It is dynamic, realize and unclamp with clamping pallet action；If clamping cylinder is shunk, it drives right slider plate to shrink together, and right slider plate will
Being moved on line slide rail, synchronous belt is fixed in right slider plate by synchronous belt pressing plate, when right slider plate is moved, synchronous belt
It is synchronized with the movement, it will drive left slider plate to be synchronized with the movement, and make two slider plates with speed relative motion.
According to above-mentioned technical characteristics, pallet recycling feed bin includes brake motor, hexagonal rod iron, bevel gear
Pair, left band annex chain, straight optical axis, tray supporter, mirror based fiber optica, linear bearing, right belt annex chain, is opened penetrating photoelectricity
Close, feed bin bottom plate, feed bin synchronous belt；Left band annex chain is fixed on feed bin bottom plate, and right belt annex chain is fixed on linear axis
Hold, slided by linear bearing on straight optical axis to adjust feed bin width, meet the placement of different size pallet；Left band is attached
Part chain is connected on hexagonal rod iron with right belt annex chain by two pairs of bevel gear pairs, and hexagonal rod iron is connected by feed bin synchronous belt
It is connected on brake motor, tray supporter passes through reflected light above being fixed between left band annex chain and right belt annex chain
Fibre detection tray supporter position ensures the highly consistent of pallet raising and lowering；During reclaimed materials storage material, solution button bit pallet picks and places
Empty pallet is positioned on tray supporter by manipulator, has pallet to penetrating optoelectronic switch detection, brake motor, which rotates forward, drives left band attached
Part chain and one lattice of right belt annex chain drop；When recycling magazine feed, brake motor reversion drives left band annex chain and the right side
Band annex chain rises a lattice, and opening detection to penetrating photoelectricity has pallet, and feed bin pallet pick-and-place manipulator, which takes pallet away, is placed into sky
In pallet belt line；When brake motor rotates clockwise, power is transmitted on hexagonal rod iron by feed bin synchronous belt, the hexagonal steel
Hexagonal rod iron is transmitted on left and right belt annex chain by rod by the bevel gear pair at two, left band annex chain and right belt annex chain
Bar is turned on the contrary, causing to drive the annex chain opposite side all to move downward, so as to drive gauge to move downward；Work as brake
When motor rotates counterclockwise, the movement upwards respectively of left band annex chain and right belt annex chain, so that drive gauge to move upwards,
Pallet recycling feed bin is used to buffer the speed difference between unbuttoning and flowing back, and temporarily storage has little time the empty pallet of reflux, makes whole
The smooth operation of assembly line.
Beneficial effects of the present invention：Because the empty pallet belt line apparatus installs feed bin rack end face, the support
Disk recycling feed bin is installed on feed bin machine frame inside, and the cabinet is installed on the back side of feed bin rack, the second work blocking mechanism
Installed in pallet recycling feed bin top；The belt line is installed on above workbench, the described first work blocking mechanism installation
In belt line upper end, and positioned at the second work blocking mechanism one side；The suction plate component mechanism of unbuttoning is installed on feed bin machine
On frame, and positioned at one end of the first work blocking mechanism；The solution button bit pallet pick-and-place manipulator is installed in feed bin rack
Face, and positioned at the side for unbuttoning suction plate component mechanism, be arranged in parallel in unbuttoning suction plate component mechanism in feed bin rack.Work
When, it is flowed into the work from the pallet of wave-soldering outflow and stops, after detection trigger optoelectronic switch, mechanism of bidding is quick by pallet
Send into solution button bit pallet pick-and-place manipulator, after solution button bit pallet pick-and-place manipulator clamps pallet, unbutton under suction plate component mechanism
Drop, all clinchings are disposably untied in decline and vacuum soup stick holds pcb board rising, solve button bit pallet pick-and-place manipulator by empty pallet
Be positioned in pallet recycling feed bin, unbutton the pcb board that general who has surrendered under suction plate component mechanism draws be positioned in belt line flow into it is next
Station, so repeats.In the process, manual operation is replaced using said mechanism, it is not necessary to manually participate in, be conducive to improve work
Make efficiency and production efficiency.Meanwhile it also avoid being detrimental to health because producing pernicious gas in the process.
With reference to the accompanying drawings and examples, technical scheme is described in further detail.
Brief description of the drawings
Fig. 1 is the stereogram that wave soldering tray of the present invention solves button pressor machine automatically；
Fig. 2 is the stereogram that suction plate component mechanism is unbuttoned in the present invention；
Fig. 3 is the three-dimensional exploded view that suction plate component mechanism is unbuttoned in the present invention；
Fig. 4 is the stereogram that button bit pallet pick-and-place manipulator is solved in the present invention；
Fig. 5 is the three-dimensional exploded view that button bit pallet pick-and-place manipulator is solved in the present invention；
Fig. 6 is the rear isometric view of clamping cylinder installing plate in the present invention；
Fig. 7 is the isometric front view of clamping cylinder installing plate in the present invention；
Fig. 8 is the stereogram that feed bin pallet pick-and-place manipulator is assembled together with pallet recycling feed bin in the present invention；
Fig. 9 is the stereogram of pallet recycling feed bin in the present invention；
Figure 10 is the stereogram of feed bin pallet pick-and-place manipulator in the present invention；
Figure 11 is the three-dimensional exploded view of feed bin pallet pick-and-place manipulator in the present invention.
Embodiment
In order to make technical problems, technical solutions and advantages to be solved clearer, clear, tie below
Drawings and examples are closed, the present invention will be described in further detail, it will be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
Please refer to Fig.1 to shown in Figure 11, illustrate that a kind of wave soldering tray solves button pressor machine automatically with reference to embodiment, it is wrapped
Workbench 1 is included, mechanism of bidding, the first work blocking mechanism 2, belt line 3, unbuttons suction plate component mechanism 4, the second work stop machine
Structure 5, solution button bit pallet pick-and-place manipulator 6, empty pallet belt line apparatus 7, feed bin pallet pick-and-place manipulator 8, pallet recycling feed bin
9, feed bin rack 10, cabinet 11.
Please refer to Fig.2 and Fig. 3 shown in, described suction plate component mechanism 4 of unbuttoning includes being set directly in feed bin rack 10
Unbutton bottom plate 401, vacuum soup stick 402 is multiple to unbutton cylinder 403, unbuttons cylinder block 404, unbuttons top plate 405, triangle joint
Floor 406, suction disc axis riser 407, the first suction disc axis air cylinder board 408, suction disc axis air cylinder board, lifting cylinder 410, the second suction disc axis
Air cylinder board 411, trapezoidal connection floor 412, the 3rd suction disc axis air cylinder board 413, suction disc bracing strut 414, the 4th suction disc axis air cylinder board
415；For multiple cylinders 403 of unbuttoning installed in unbuttoning on bottom plate 401, vacuum soup stick 402 is installed on the back side for unbuttoning bottom plate 401, solution
404 one end of button cylinder block, which is fixed on, to be unbuttoned above bottom plate 401, is unbuttoned 404 other end of cylinder block and is unbuttoned 405 one end of top plate company
Connect, 406 side of triangle joint floor is installed on and unbuttons above top plate 405, and 406 other side face of triangle joint floor, which is installed on, inhales
Board shaft riser 407,408 one end of the first suction disc axis air cylinder board are connected with suction disc axis riser 407；410 upper end of lifting cylinder and first
Suction disc axis air cylinder board 408 connects, and 410 lower end of lifting cylinder is connected with the 3rd suction disc axis air cylinder board 413, the second suction disc axis
Air cylinder board 411 is installed on 410 middle-end of lifting cylinder；Trapezoidal connection 412 one end of floor is connected with suction disc axis riser 407, trapezoidal company
412 other end of rib plate is connected with suction disc bracing strut 414；The 4th suction disc axis air cylinder board 415 is installed on trapezoidal connection rib
412 bottom of plate；Lifting cylinder 410 is connected by the second suction disc axis air cylinder board 411 with the 3rd suction disc axis air cylinder board 413, lifting air
Cylinder 410 is fixed on trapezoidal connection floor 412 by the 4th suction disc axis air cylinder board 415, and lifting cylinder 410 passes through the first suction disc axis
Air cylinder board 408 is connected on suction disc axis riser 407, and 2 triangle joint floors 406 are connected to suction disc axis riser 407 and unbutton top
On plate 405, lifting cylinder 410 is connected with the 3rd suction disc axis air cylinder board 413, the 4th suction disc axis air cylinder board 415 and trapezoidal connection rib
Plate 412 is connected.
It is multiple to unbutton cylinder 403 and 4 vacuum soup sticks 402 are separately fixed at and unbutton above bottom plate 401.Lifting cylinder 410
Together with being combined with lifting cylinder 410, drive unbutton the lifting of cylinder 403 and vacuum soup stick 402 attain to a high place, middle position, low level three
Highly, in a high position when standby, unbutton when the rotation of cylinder 403 is unbuttoned and drop to middle position, solved to buckle and be raised to a high position, button bit support to be solved
After the crawl blank panel of disk pick-and-place manipulator 6 leaves, then drop to after pcb board is placed into belt line 3 by low level and rise to a high position again,
So repeat.
Please refer to Fig.4 to shown in Fig. 7, the solution button bit pallet pick-and-place manipulator 6 includes being directly anchored to feed bin rack
Line slide rail fixed plate 601 on 10, is separately mounted to the line slide rail 602 at 601 both ends of line slide rail fixed plate；Installed in straight
Lifting slider cylinders 603 in line slide fixed plate 601 and between two line slide rails 602, are fixedly mounted on two
The robot support plate 604 for being used to support manipulator full set component in line slide rail fixed plate 601, installed in robot support
The clamping cylinder installing plate 605 of 604 bottom of plate；Clamping cylinder 606 above clamping cylinder installing plate 605, pacifies respectively
Clamping cylinder push plate 607 above clamping cylinder installing plate 605, clamping cylinder seat 608；The clamping cylinder push plate 607
And clamping cylinder seat 608 is located at 606 one end of clamping cylinder, clamping cylinder 606 is fixed on clamping gas by clamping cylinder seat 608
On cylinder installing plate 605, clamping cylinder push plate 607 is fixed on clamping cylinder 606, and is connected with clamping cylinder 606；Installed in folder
The gripper line slide rail 609 at tight 605 bottom both ends of cylinder mounting plate, the Dish clamping machine on gripper line slide rail 609
Machinery claw 610；It is installed on 605 bottom of clamping cylinder installing plate and between gripper line slide rail 609 and catching plate gripper 610
Pallet clamp system；The pallet clamp system includes synchronizing wheel 611, synchronization wheel shaft bearing 612, right slider plate 613, right fixture block
Plate 614, fixture block 615, synchronous belt pressing plate 616, synchronous belt 617, left slider plate 618, left fixture block plate 619, linear bearing 620；Two
A synchronizing wheel 611 is fixed on clamping cylinder installing plate 605 by two synchronization wheel shaft bearings 612, and synchronous belt 617 passes through two
Synchronizing wheel 611 is tightened；Two fixture blocks 615 are fixed on right fixture block plate 614, and right fixture block plate 614 is fixed on line slide rail 602,
And be connected by right slider plate 613 with synchronous belt pressing plate 616, synchronous belt pressing plate 616 is clamped in 617 epimere of synchronous belt；Two folders
Block 615 is fixed on left fixture block plate 619, and left fixture block plate 619 is fixed on line slide rail 602, and by left slider plate 618 and together
Step band pressing plate 616 connects, and synchronous belt pressing plate 616 is clamped in 617 hypomere of synchronous belt；Clamping cylinder 606 passes through clamping cylinder seat 608
It is fixed on clamping cylinder installing plate 605, clamping cylinder push plate 607 is fixed on clamping cylinder 606 and is connected to left slider plate
On 618；Clamping cylinder 606, which is stretched out or retracted, drives right fixture block plate 614 to be relatively moved with left fixture block plate 619, realizes and unclamps and press from both sides
Tight pallet action；If clamping cylinder is shunk, it drives right slider plate 613 to shrink together, and right slider plate 613 will be in line slide rail
Being moved on 602, synchronous belt 617 is fixed in right slider plate 613 by synchronous belt pressing plate 616, when right slider plate 613 is moved,
Synchronous belt 617 is synchronized with the movement, it will drive left slider plate 618 to be synchronized with the movement, and make two slider plates with speed relative motion.
It refer to shown in Fig. 8 and Fig. 9, pallet recycling feed bin 9 includes brake motor 901, hexagonal rod iron 902, cone
Gear pair 903, left band annex chain 904, straight optical axis 905, tray supporter 906, mirror based fiber optica 907, linear bearing 908 are right
Band annex chain 909, to penetrating optoelectronic switch 910, feed bin bottom plate 911, feed bin synchronous belt 912；Left band annex chain 904 is fixed on
On feed bin bottom plate, right belt annex chain is fixed on linear bearing, slided by linear bearing 908 on straight optical axis 905 with
Feed bin width is adjusted, meets the placement of different size pallet；Left band annex chain 904 passes through two pairs with right belt annex chain 909
Bevel gear pair 903 is connected on hexagonal rod iron 902, and hexagonal rod iron 902 is connected to brake motor 901 by feed bin synchronous belt 912
On, tray supporter 906 passes through mirror based fiber optica above being fixed between left band annex chain 904 and right belt annex chain 909
907 906 positions of detection tray supporter ensure the highly consistent of pallet raising and lowering；During reclaimed materials storage material, button bit pallet is solved
Empty pallet is positioned on tray supporter 906 by pick-and-place manipulator 6, has pallet, brake motor 901 to penetrating the detection of optoelectronic switch 910
Rotate forward and drive left band annex chain 904 to decline a lattice with right belt annex chain 909；When recycling magazine feed, brake motor 901 is anti-
Turn to drive left band annex chain 904 to rise a lattice with right belt annex chain 909, have pallet, feed bin to penetrating the detection of optoelectronic switch 910
Pallet pick-and-place manipulator 8, which takes pallet away, to be placed into empty pallet belt line 3；When brake motor 901 rotates clockwise, feed bin
Power is transmitted on hexagonal rod iron 902 by synchronous belt 912, and the hexagonal rod iron 902 is by the bevel gear pair 903 at two by hexagonal steel
Rod 902 is transmitted on left band annex chain 904 and right belt annex chain 909, left band annex chain 904 and right belt annex chain
909 turn on the contrary, causing to drive the annex chain opposite side all to move downward, so as to drive gauge to move downward；Work as brake
When vehicle motor 901 rotates counterclockwise, the movement upwards respectively of left band annex chain 904 and right belt annex chain 909, is controlled so as to drive
Tool movement upwards.
Please refer to Fig.1 shown in 0 and Figure 11, the feed bin pallet pick-and-place manipulator 8 includes two block storehouse line slide rail plates
801, the gripper directive slide track 802 installed in 801 one end of feed bin line slide rail plate, feed bin lifting sliding rail 803, feed bin straight line leads
Rail 804, feed bin guide runner installing plate 805, feed bin clamping cylinder 806, feed bin lifting cylinder 807；Feed bin line slideway 804 is pacified
On line slide rail plate 801, feed bin lifting cylinder 807 is connected with feed bin lifting sliding rail 803, and drives manipulator integrally to realize
Move up and down；Feed bin pallet pick-and-place manipulator 8 includes feed bin clamping cylinder 806, and feed bin gripper directive slide track 802, feed bin is led
Gripper 808 is picked and placeed to sliding block installing plate 805 and feed bin position；Feed bin clamping cylinder 806 is used to control feed bin position to pick and place gripper
808 realize clamping movement, and feed bin position picks and places gripper 808 and is fixed on feed bin guide runner installing plate 805, feed bin guide runner
Installing plate 805 is fixed on feed bin gripper directive slide track 802 and moves therewith.The rack 10 is by industrial aluminium profiles
Material is connected fixation with corner brace connector and forms, and rack 10 can be moved easily equipped with good fortune horse wheel.In the present embodiment, the work
It is divided into the first work blocking mechanism 2, the second work blocking mechanism 5 as blocking mechanism.The work retention device contains support
Disk detection switch in place, when pcb board and gauge run to work and stop, gauge touches position detection switch, and thrust cylinder is by work
Make to stop that release blocks gauge so as to mechanism clamping fixture of bidding.
The mechanism of bidding includes traversing axis, lifting shaft and pallet clamp system, is touched when pallet is flowed into work stop
After sending out detection switch, lifting shaft is driven linear bearing of bidding to drive pallet clamp system to decline by cylinder and clamped on pallet
Rise, traversing axis drives linear bearing that pallet is quickly sent in solution button bit pallet pick-and-place manipulator by rodless cylinder.
The process that the wave soldering tray solves button pressor machine automatically：Work is flowed into from the pallet of wave-soldering outflow to stop,
After detection trigger optoelectronic switch, pallet is quickly sent in solution button bit pallet pick-and-place manipulator 6 by mechanism of bidding, and solution button bit pallet takes
After putting the clamping pallet of manipulator 6, unbutton suction plate component mechanism 4 and decline, all clinchings are disposably untied in decline and vacuum holds PCB
Plate rises, and empty pallet is positioned in pallet recycling feed bin by solution button bit pallet pick-and-place manipulator 6, is unbuttoned under suction plate component mechanism 4
The pcb board that general who has surrendered draws, which is positioned in belt line, flows into next station, so repeats.In the process, can be worker from hand
Freed in the heavy labor of work polish line (wave-soldering production line), avoid temperature of tray from being produced not to operating personnel with smell
Profit influences.Can also be completely without the artificial of solution clinching process, solution clinching is easily tired so as to influence work effect manually for solution
The problem of rate.Originally 2 operating personnels of a line (day shift and night shift), reach saving manpower.It is converted into now may be used by unbuttoning manually
Completely without the artificial of solution clinching process.
The empty pallet belt line apparatus 7 is installed on 10 end face of feed bin rack, and pallet recycling feed bin 9 is installed
Inside feed bin rack 10, the cabinet 11 is installed on the back side of feed bin rack 10, and the second work blocking mechanism 5 is installed on support
9 top of disk recycling feed bin；The belt line 3 is installed on above workbench 1, and the described first work blocking mechanism 2 is installed on skin
3 upper end of band line, and positioned at the second work 5 one side of blocking mechanism；The suction plate component mechanism 4 of unbuttoning is installed on feed bin rack
On 10, and the solution button bit pallet pick-and-place manipulator 6 described in one end positioned at the first work blocking mechanism 2 is installed on feed bin rack
10, above and positioned at the side for unbuttoning suction plate component mechanism 4, feed bin rack 10 are arranged in parallel in unbuttoning suction plate component mechanism 4
On.
In conclusion because the empty pallet belt line apparatus 7 is installed on 10 end face of feed bin rack, the pallet returns
Receiving warehouse 9 is installed on inside feed bin rack 10, and the cabinet 11 is installed on the back side of feed bin rack 10, the second work stop machine
Structure 5 is installed on 9 top of pallet recycling feed bin；The belt line 3 is installed on above workbench 1, the described first work stop machine
Structure 2 is installed on 3 upper end of belt line, and positioned at the second work 5 one side of blocking mechanism；The suction plate component mechanism 4 of unbuttoning is pacified
In feed bin rack 10, and the solution button bit pallet pick-and-place manipulator 6 described in one end positioned at the first work blocking mechanism 2 is pacified
Above feed bin rack 10, and positioned at the side for unbuttoning suction plate component mechanism 4, it is arranged in parallel with unbuttoning suction plate component mechanism 4
In feed bin rack 10.During work, it is flowed into the work from the pallet of wave-soldering outflow and stops, detection trigger optoelectronic switch
Afterwards, pallet is quickly sent in solution button bit pallet pick-and-place manipulator 6 by mechanism of bidding, and solution button bit pallet pick-and-place manipulator 6 clamps support
After disk, unbutton suction plate component mechanism 4 and decline, all clinchings are disposably untied in decline and vacuum soup stick holds pcb board rising, are unbuttoned
Empty pallet is positioned in pallet recycling feed bin by position pallet pick-and-place manipulator 6, unbuttons what 4 times generals who has surrendered of suction plate component mechanism drew
Pcb board, which is positioned in belt line, flows into next station, so repeats.In the process, manual operation is replaced using said mechanism,
It need not manually participate in, be conducive to improve work efficiency and production efficiency.Meanwhile it also avoid harmful because producing in the process
Gas is detrimental to health.
Above by reference to the preferred embodiment of the present invention has been illustrated, not thereby limit to the interest field of the present invention.This
Field technology personnel do not depart from all any modification, equivalent and improvement made in the scope of the present invention and essence, should all be at this
Within the interest field of invention.
Claims (3)
1. a kind of wave soldering tray solves button pressor machine automatically, it includes workbench, mechanism of bidding, the first work blocking mechanism, belt
Line, unbuttons suction plate component mechanism, the second work blocking mechanism, solves button bit pallet pick-and-place manipulator, empty pallet belt line apparatus, material
Storehouse pallet pick-and-place manipulator, pallet recycling feed bin, feed bin rack, cabinet；It is characterized in that：The empty pallet belt line apparatus
Installed in feed bin rack end face, pallet recycling feed bin is installed on feed bin machine frame inside, and the cabinet is installed on material
The back side in storehouse, the second work blocking mechanism are installed on pallet recycling feed bin top；The belt line is installed on above workbench, institute
The the first work blocking mechanism stated is installed on belt line upper end, and positioned at the second work blocking mechanism one side；Described unbuttons
Suction plate component mechanism is installed in feed bin rack, and positioned at one end of the first work blocking mechanism；The solution button bit pallet takes
Manipulator is put above feed bin rack, and positioned at the side for unbuttoning suction plate component mechanism, is put down with unbuttoning suction plate component mechanism
Row is arranged in feed bin rack；The suction plate component mechanism of unbuttoning includes being set directly in feed bin rack unbuttoning bottom plate,
Vacuum soup stick, unbuttons cylinder, unbuttons cylinder block, unbuttons top plate, triangle joint floor, suction disc axis riser, the first suction disc axis cylinder
Plate, suction disc axis air cylinder board, lifting cylinder, the second suction disc axis air cylinder board, trapezoidal connection floor, the 3rd suction disc axis air cylinder board, suction disc
Bracing strut, the 4th suction disc axis air cylinder board；Cylinder is unbuttoned installed in unbuttoning on bottom plate, vacuum soup stick is installed on the back of the body for unbuttoning bottom plate
Face, unbuttons cylinder block one end and is fixed on and unbutton substrate, unbutton the cylinder block other end and be connected with unbuttoning top plate one end, and triangle connects
Rib plate side is installed on and unbuttons above top plate, and triangle joint floor other side face is installed on suction disc axis riser, the first suction disc
Axis air cylinder board one end is connected with suction disc axis riser；Lifting cylinder upper end is connected with the first suction disc axis air cylinder board, lifting cylinder lower end
It is connected with the 3rd suction disc axis air cylinder board, the second suction disc axis air cylinder board is installed on lifting cylinder middle-end；Trapezoidal connection floor
One end is connected with suction disc axis riser, and the trapezoidal connection floor other end is connected with suction disc bracing strut；The 4th suction disc axis cylinder
Plate is installed on trapezoidal connection floor bottom；Lifting cylinder is connected by the second suction disc axis air cylinder board with the 3rd suction disc axis air cylinder board,
Lifting cylinder is fixed on trapezoidal connection floor by the 4th suction disc axis air cylinder board, and lifting cylinder passes through the first suction disc axis air cylinder board
It is connected on suction disc axis riser, 2 triangle joint floors are connected to suction disc axis riser and unbutton on top plate, lifting cylinder and the 3rd
Suction disc axis air cylinder board connects, and the 4th suction disc axis air cylinder board is connected with trapezoidal connection floor, and cylinder is unbuttoned on bottom plate wherein unbuttoning
The position of corresponding clinching, vacuum soup stick correspond to the blank position on pcb board, solution are run under the drive of cylinder when unbuttoning bottom plate
When detaining height, unbutton cylinder rotation completion and unbutton, move to corresponding height when unbuttoning bottom plate, vacuum soup stick forms vacuum and holds
Pcb board makes pcb board be separated with gauge pallet.
2. wave soldering tray according to claim 1 solves button pressor machine automatically, it is characterised in that the solution button bit pallet takes
The line slide rail fixed plate that manipulator includes being directly anchored in feed bin rack is put, is separately mounted to line slide rail fixed plate both ends
Line slide rail；Lifting slider cylinders in line slide rail fixed plate and between two line slide rails, it is fixed
The robot support plate for being used to support manipulator full set component in two line slide rail fixed plates, installed in manipulator
The clamping cylinder installing plate of support plate bottom；Clamping cylinder above clamping cylinder installing plate, is separately mounted to clamp
Clamping cylinder push plate above cylinder mounting plate, clamping cylinder seat；The clamping cylinder push plate and clamping cylinder seat are positioned at folder
Tight cylinder one end, clamping cylinder are fixed on clamping cylinder installing plate by clamping cylinder seat, and clamping cylinder push plate is fixed on folder
On tight cylinder, and it is connected with clamping cylinder；Gripper line slide rail installed in clamping cylinder installing plate bottom both ends, is installed on
Catching plate gripper on gripper line slide rail；It is installed on clamping cylinder installing plate bottom and positioned at gripper line slide rail with grabbing
Pallet clamp system between disk gripper；The pallet clamp system includes synchronizing wheel, synchronization wheel shaft bearing, right slider plate, the right side
Fixture block plate, fixture block, synchronous belt pressing plate, synchronous belt, left slider plate, left fixture block plate, linear bearing；Two synchronizing wheels are same by two
Step wheel bearing seat is fixed on clamping cylinder installing plate, and synchronous belt is tightened through two synchronizing wheels；Two fixture blocks are fixed on right folder
On block plate, right fixture block plate is fixed on line slide rail, and is connected by right slider plate with synchronous belt pressing plate, synchronous belt platen clamp
In synchronous belt epimere；Two fixture blocks are fixed on left fixture block plate, and left fixture block plate is fixed on line slide rail, and passes through left slider plate
It is connected with synchronous belt pressing plate, synchronous belt platen clamp is in synchronous belt hypomere；Clamping cylinder is fixed on clamping by clamping cylinder seat
On cylinder mounting plate, clamping cylinder push plate is fixed on clamping cylinder and is connected on left slider plate；Clamping cylinder stretches out or contracting
Rewind dynamic right fixture block plate to relatively move with left fixture block plate, realize and unclamp with clamping pallet action；If clamping cylinder is shunk, its band
Move right slider plate to shrink together, right slider plate will move on line slide rail, and synchronous belt is fixed on right cunning by synchronous belt pressing plate
On block plate, when right slider plate is moved, synchronous belt is synchronized with the movement, it will drive left slider plate to be synchronized with the movement, and make two slider plates
With speed relative motion.
3. wave soldering tray according to claim 1 solves button pressor machine automatically, it is characterised in that the pallet recycling feed bin
Including brake motor, hexagonal rod iron, bevel gear pair, left band annex chain, straight optical axis, tray supporter, mirror based fiber optica, linear axis
Hold, right belt annex chain, to penetrating optoelectronic switch, feed bin bottom plate, feed bin synchronous belt；Left band annex chain is fixed on feed bin bottom plate
On, right belt annex chain is fixed on linear bearing, is slided by linear bearing on straight optical axis to adjust feed bin width, full
The placement of sufficient different size pallet；Left band annex chain is connected to hexagonal rod iron with right belt annex chain by two pairs of bevel gear pairs
On, hexagonal rod iron is connected on brake motor by feed bin synchronous belt, and tray supporter is fixed on left band annex chain and right belt is attached
Above between part chain, tray supporter position is detected by mirror based fiber optica and ensures the highly consistent of pallet raising and lowering；Return
During receiving warehouse storing, empty pallet is positioned on tray supporter by solution button bit pallet pick-and-place manipulator, is had to penetrating optoelectronic switch detection
Pallet, brake motor, which rotates forward, drives left band annex chain and one lattice of right belt annex chain drop；When recycling magazine feed, brake electricity
Machine reversion drives left band annex chain to rise a lattice with right belt annex chain, and opening detection to penetrating photoelectricity has pallet, and feed bin pallet takes
Put manipulator and take pallet away and be placed into empty pallet belt line；When brake motor rotates clockwise, feed bin synchronous belt will be dynamic
Power is transmitted on hexagonal rod iron, which is transmitted to left and right belt annex chain by the bevel gear pair at two by hexagonal rod iron
On, it is left to be turned to annex chain and right belt annex chain on the contrary, cause to drive the annex chain opposite side all to move downward,
So as to drive gauge to move downward；When brake motor rotates counterclockwise, left band annex chain and right belt annex chain respectively to
Upper movement, so as to drive gauge to move upwards, pallet recycling feed bin is used to buffer the speed difference between unbuttoning and flowing back, and temporarily deposits
Storage has little time the empty pallet of reflux, makes the smooth operation of whole assembly line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510612776.3A CN105171179B (en) | 2015-09-23 | 2015-09-23 | A kind of wave soldering tray solves button pressor machine automatically |
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| CN201510612776.3A CN105171179B (en) | 2015-09-23 | 2015-09-23 | A kind of wave soldering tray solves button pressor machine automatically |
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| CN105171179B true CN105171179B (en) | 2018-05-04 |
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| CN106695311B (en) * | 2017-01-11 | 2019-02-15 | 深圳市迈特迅科技有限公司 | A kind of access material one automation screw locking machine |
| CN113333888B (en) * | 2021-05-25 | 2022-11-25 | 东莞市冠佳电子设备有限公司 | Automatic get PCB board equipment |
| CN113911700A (en) * | 2021-08-31 | 2022-01-11 | 广东文灿压铸科技有限公司 | Handling system of car gearbox shell |
| CN116475656B (en) * | 2023-06-20 | 2023-08-29 | 成都环龙智能机器人有限公司 | Magnesium aluminum tray welding set |
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| CN105171179A (en) | 2015-12-23 |
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