CN203459787U - Synchronous pulley type automatic soldering machine - Google Patents
Synchronous pulley type automatic soldering machine Download PDFInfo
- Publication number
- CN203459787U CN203459787U CN201320461541.5U CN201320461541U CN203459787U CN 203459787 U CN203459787 U CN 203459787U CN 201320461541 U CN201320461541 U CN 201320461541U CN 203459787 U CN203459787 U CN 203459787U
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- CN
- China
- Prior art keywords
- cylinder
- picking manipulator
- frame
- synchronous pulley
- workbench
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 230000001360 synchronised Effects 0.000 title claims abstract description 28
- 238000005476 soldering Methods 0.000 title abstract description 6
- 230000001808 coupling Effects 0.000 claims abstract description 8
- 238000010168 coupling process Methods 0.000 claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 claims abstract description 7
- 230000001105 regulatory Effects 0.000 claims description 13
- 230000005611 electricity Effects 0.000 claims description 7
- 238000005219 brazing Methods 0.000 claims description 6
- 230000000875 corresponding Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract 4
- 238000005538 encapsulation Methods 0.000 description 9
- 210000001503 Joints Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Abstract
The utility model discloses a synchronous pulley type automatic soldering machine. In the prior art, the quality of products which are packaged successfully is not good and the packaging efficiency is low. The synchronous pulley type automatic soldering machine comprises a stepper motor, a stepper motor installing frame, a synchronous pulley, a synchronous belt, a material box, a material piece suction head, a chip suction head, a picking manipulator, a linear guide rail, a sliding block, a one-dimensional workbench, a beam, a welding head, a cylinder with a guide rod, a push cylinder, a cylinder installing seat, a welding fixture, a machine frame, a tension wheel, a proximity switch installing frame, a proximity switch, a workbench installing frame and a coupling. According to the synchronous pulley type automatic soldering machine, the traditional manual packaging of the chip packaging is replaced by the automatic packaging and the automation equipment is simple in structure and high in production efficiency due to the synchronous pulley type integral structure.
Description
Technical field
The utility model relates to the wheeled automatic brazing machine of a kind of Timing Belt.
Background technology
The requirement of chip encapsulation changes along with the development of information industry, requires transistor more and more miniaturization and microminiaturization, and requires the productivity ratio of enterprise more and more higher, and the soldering part manual production of this and present stage chip encapsulation is contradiction very.Namely soldering part of whole chip encapsulation first half, complete nearly all by hand, so be engaged in the enterprise of chip encapsulation, the human capital of this part has accounted for the major part of whole chip encapsulation totle drilling cost, and it is not high to encapsulate successful product quality, the efficiency of encapsulation is also low.
Summary of the invention
The utility model is for the inefficiency hand-manipulated of chip encapsulation, and product quality is not high, and the problem that labor strength is large provides a kind of Timing Belt wheeled automatic brazing machine.
The utility model is the wheeled automatic brazing machine of a kind of Timing Belt, comprises stepper motor, stepper motor installing rack, synchronous pulley, Timing Belt, magazine, tablet suction nozzle, chip suction nozzle, picking manipulator, line slideway, slide block, one dimension workbench, crossbeam, plumb joint, band guide rod cylinder, promotes cylinder, cylinder mount pad, weld jig, frame, regulating wheel, approach switch installing rack, approach switch, workbench installing rack and shaft coupling;
Described Timing Belt is on two identical synchronous pulleys, and stepper motor drives one of them synchronous pulley to rotate by shaft coupling; Stepper motor is fixedly mounted in frame by stepper motor installing rack; Timing Belt equal intervals is provided with the above weld jigs of ten or ten, and the spacing of the spacing between wherein said weld jig between should the operation position corresponding with top equates; Described synchronous pulley is fixed in frame by rotating shaft, between its shaft and frame, can mutually rotate, relatively fixing not rotatable between belt wheel and rotating shaft.
Four identical picking manipulators are installed on crossbeam, from there being the active synchronization band of stepper motor power input to take turns to the direction of driven synchronous pulley, spacing between first picking manipulator and second picking manipulator is identical with the spacing between the 3rd picking manipulator with second picking manipulator, all with adjacent weld jig on described Timing Belt between spacing equate, the spacing between the 3rd picking manipulator and the 4th picking manipulator is the twice of spacing between adjacent weld jig on described Timing Belt; Tablet suction nozzle is installed on first picking manipulator, on second picking manipulator, chip suction nozzle is installed, on the 3rd, the 4th picking manipulator, be all provided with and tablet suction nozzle identical on first picking manipulator.
Band guide rod cylinder is fixed in frame, and from there being the active synchronization band of stepper motor power input to take turns to the direction of driven synchronous pulley, its distance to the 3rd picking manipulator and the 4th picking manipulator equates; Plumb joint is mounted on the push rod with guide rod cylinder, and described band guide rod cylinder can drive plumb joint to move up and down; Band guide rod cylinder is positioned at crossbeam below, when crossbeam moves along line slideway, can not bump with band guide rod cylinder.
Two line slideways are fixed in frame by securing member is parallel, two identical slide blocks are fixedly installed on crossbeam below, described two slide blocks can slide respectively on two described line slideways, and described two line slideways are arranged along vertical crossbeam length direction; Two promotion cylinders are fixed in frame by cylinder erection support, and the cylinder push-rod pushing direction of described promotion cylinder is identical with the length direction of described line slideway, and cylinder push-rod is connected with crossbeam.
Workbench installing rack is fixed in frame, and one dimension workbench is fixedly installed on workbench installing rack, and the direction of motion of one dimension workbench is identical with the length direction of crossbeam; One dimension workbench has two identical magazines to be fixed on workbench installing rack along the front and back of its direction of motion.
Regulating wheel is fixed in frame by the bolt that can move up and down, by regulating the height of regulating wheel to regulate the Zhang Jindu of Timing Belt;
Approach switch installing rack is fixedly mounted in frame, and approach switch is fixedly mounted on described approach switch installing rack, and approach switch is positioned at plumb joint below, the weld jig for paratonic movement to plumb joint below.
One dimension workbench comprises the second line slideway, installing plate, sliding stand, cylinder, shaking tray mounting table, push rod electricity cylinder, guide rails assembling cushion block, the second slide block; Two guide rails assembling cushion blocks are fixed on installing plate, and two the second line slideways are individually fixed on described guide rails assembling cushion block; On every the second line slideway, arrange two the second identical slide blocks; Sliding stand is fixedly mounted on four the second slide blocks, shaking tray mounting table is fixedly installed on sliding stand, and cylinder is fixedly installed on described shaking tray mounting table, when carrying the shaking tray of chip and be placed on shaking tray mounting table, the push rod of cylinder is released forward, thereby clamps shaking tray; Push rod electricity cylinder is fixed on installing plate, and its push rod is connected with sliding stand.
The beneficial effects of the utility model: the traditional-handwork that changes chip encapsulation is encapsulated as automation encapsulation, utilizes the wheeled overall structure of Timing Belt to make automation equipment production efficiency simple in structure high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is front view of the present utility model;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the left view of Fig. 2;
Fig. 5 is one dimension workbench schematic diagram.
1. stepper motors in figure, 2. stepper motor installing rack, 3. synchronous pulley, 4. Timing Belt, 5. magazine, 6. tablet suction nozzle, 6-1. chip suction nozzle, 7. picking manipulator, 8. line slideway, 9. slide block, 10. one dimension workbench, 10-1. the second line slideway, 10-2. installing plate, 10-3. sliding stand, 10-4. cylinder, 10-5. shaking tray mounting table, 10-6. push rod electricity cylinder, 10-7. guide rails assembling cushion block, 10-8. the second slide block, 11. crossbeams, 12. plumb joints, 13. band guide rod cylinder, 14. promote cylinder, 15. cylinder mount pads, 16. weld jigs, 17. frames, 18. regulating wheels, 19. approach switch installing racks, 19-1. approach switch, 20. workbench installing racks, 21 shaft couplings.
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3, Figure 4, the utility model is that the wheeled automatic brazing machine of a kind of Timing Belt comprises stepper motor 1, stepper motor installing rack 2, synchronous pulley 3, Timing Belt 4, magazine 5, tablet suction nozzle 6, chip suction nozzle 6-1, picking manipulator 7, line slideway 8, slide block 9, one dimension workbench 10, crossbeam 11, plumb joint 12, band guide rod cylinder 13, promotes cylinder 14, cylinder mount pad 15, weld jig 16, frame 17, regulating wheel 18, approach switch installing rack 19, approach switch 19-1, workbench installing rack 20 and shaft coupling 21;
Described Timing Belt 4 is on two identical synchronous pulleys 3, and stepper motor 1 drives one of them synchronous pulley to rotate by shaft coupling 21; Stepper motor 1 is fixedly mounted in frame 17 by stepper motor installing rack 2; Timing Belt 4 equal intervals are provided with ten weld jigs 16, and the spacing of the spacing between wherein said weld jig between should the operation position corresponding with top equates; Described synchronous pulley is fixed in frame 17 by rotating shaft, between its shaft and frame, can mutually rotate, relatively fixing not rotatable between belt wheel and rotating shaft.
Four identical picking manipulators 7 are installed on crossbeam 11, from having the active synchronization belt wheel 2 of stepper motor 1 power input the direction of driven synchronous pulley, spacing between first picking manipulator and second picking manipulator is identical with the spacing between the 3rd picking manipulator with second picking manipulator, all with adjacent weld jig on described Timing Belt between spacing equate, the spacing between the 3rd picking manipulator and the 4th picking manipulator is the twice of spacing between adjacent weld jig on described Timing Belt; On first picking manipulator, be provided with on 6, the second picking manipulators of tablet suction nozzle chip suction nozzle 6-1 is installed, on the 3rd, the 4th picking manipulator, be all provided with and tablet suction nozzle 6 identical on first picking manipulator.
Band guide rod cylinder 13 is fixed in frame 17, and from having the active synchronization belt wheel 2 of stepper motor 1 power input the direction of driven synchronous pulley, its distance to the 3rd picking manipulator and the 4th picking manipulator equates; Plumb joint 12 is mounted on the push rod with guide rod cylinder 13, and described band guide rod cylinder 13 can drive plumb joint 12 to move up and down; Band guide rod cylinder 13 is positioned at crossbeam 11 belows, when crossbeam 11 moves along line slideway 8, can not bump with band guide rod cylinder.
Two line slideways 8 are fixed in frame 17 by securing member is parallel, two identical slide blocks 9 are fixedly installed on crossbeam 11 belows, described two slide blocks can slide respectively on two described line slideways, and described two line slideways are arranged along vertical crossbeam 11 length directions; Two promotion cylinders 14 are fixed in frame 17 by cylinder erection support 15, and the cylinder push-rod pushing direction of described promotion cylinder 14 is identical with the length direction of described line slideway, and cylinder push-rod is connected with crossbeam 11.
Workbench installing rack 20 is fixed in frame 17, and one dimension workbench 10 is fixedly installed on workbench installing rack 20, and the direction of motion of one dimension workbench 10 is identical with the length direction of crossbeam 11; One dimension workbench 10 has two identical magazines 5 to be fixed on workbench installing rack 20 along the front and back of its direction of motion.
Regulating wheel 18 is fixed in frame 17 by the bolt that can move up and down, by regulating the height of regulating wheel to regulate the Zhang Jindu of Timing Belt 4;
Approach switch installing rack 19 is fixedly mounted in frame 17, and approach switch 19-1 is fixedly mounted on described approach switch installing rack, and approach switch 19-1 is positioned at plumb joint 12 belows, the weld jig 16 for paratonic movement to plumb joint 12 belows.
As shown in Figure 5, one dimension workbench comprises the second line slideway 10-1, installing plate 10-2, sliding stand 10-3, cylinder 10-4, shaking tray mounting table 10-5, push rod electricity cylinder 10-6, guide rails assembling cushion block 10-7, the second slide block 10-8; Two guide rails assembling cushion block 10-7 are fixed on installing plate 10-2 above, and two the second line slideway 10-1 are individually fixed on described guide rails assembling cushion block; Two the second identical slide block 10-8 of the every upper layout of the second line slideway 10-1; Sliding stand 10-3 is fixedly mounted on four the second slide block 10-8, shaking tray mounting table 10-5 is fixedly installed on sliding stand 10-3, cylinder 10-4 is fixedly installed on described shaking tray mounting table 10-5, when carrying the shaking tray of chip, be placed into shaking tray mounting table 10-5 when upper, the push rod of cylinder 10-4 is released forward, thereby clamps shaking tray; It is upper that push rod electricity cylinder 10-6 is fixed on installing plate 10-2, and its push rod is connected with sliding stand 10-3.
Workflow of the present utility model is as follows:
Step 1. is if Fig. 2 is from front view direction, and stepper motor clockwise rotates, when plumb joint place approach switch has perceived weld jig motion and comes, send signal to control system, control system stops stepper motor rotating, and now, all has a weld jig under each station;
Step 2. is from having the active synchronization belt wheel 2 of stepper motor 1 power input the direction of driven synchronous pulley, first picking manipulator drives tablet suction nozzle down to move lower tablet is put on weld jig, meanwhile, second picking manipulator drives chip suction nozzle down to move and row's chip is put into the corresponding pad place of lower tablet; The 3rd picking manipulator drives tablet suction nozzle down to move upper tablet is put on weld jig, and now chip is sandwiched between tablet and the pad of lower tablet; Cylinder promotes plumb joint and down moves, by upper and lower tablet together with chips welding; The 4th picking manipulator drives tablet suction nozzle down to move to draw upper tablet, lower tablet and the chip having welded together, and gets back to original position when four manipulators and cylinder complete this station task;
Step 3. promotes cylinder promotion crossbeam and is moved along to extreme position, now from having the active synchronization belt wheel 2 of stepper motor 1 power input the direction of driven synchronous pulley, first picking manipulator drives tablet suction nozzle down to move and draws lower tablet, meanwhile, second picking manipulator drives chip suction nozzle down to move and draws row's chip; The 3rd picking manipulator drives tablet suction nozzle down to move and draws upper tablet; The 4th picking manipulator drives tablet suction nozzle down to move the tablet having welded sent as in recover, gets back to original position when four manipulators and cylinder complete this station task; The first, the 3rd picking manipulator is every drew a tablet, and while drawing, the picking manipulator thickness of a tablet that will how down to move makes suction nozzle can both touch tablet at every turn next time again;
Step 4. one dimension workbench drives the shaking tray that chip the is housed spacing of moving forward, in order to allow chip suction nozzle next time be drawn to the chip on shaking tray; Meanwhile, stepper motor drives Timing Belt to rotate;
Step 5. promotes cylinder and crossbeam is withdrawn into initial position, repeating step 1.
Claims (1)
1. the wheeled automatic brazing machine of Timing Belt, comprises stepper motor, stepper motor installing rack, synchronous pulley, Timing Belt, magazine, tablet suction nozzle, chip suction nozzle, picking manipulator, line slideway, slide block, one dimension workbench, crossbeam, plumb joint, band guide rod cylinder, promotes cylinder, cylinder mount pad, weld jig, frame, regulating wheel, approach switch installing rack, approach switch, workbench installing rack and shaft coupling;
It is characterized in that: described Timing Belt is on two identical synchronous pulleys, and stepper motor drives one of them synchronous pulley to rotate by shaft coupling; Stepper motor is fixedly mounted in frame by stepper motor installing rack; Timing Belt equal intervals is provided with the above weld jigs of ten or ten, and the spacing of the spacing between wherein said weld jig between should the operation position corresponding with top equates; Described synchronous pulley is fixed in frame by rotating shaft, between its shaft and frame, can mutually rotate, relatively fixing not rotatable between belt wheel and rotating shaft;
Four identical picking manipulators are installed on crossbeam, from there being the active synchronization band of stepper motor power input to take turns to the direction of driven synchronous pulley, spacing between first picking manipulator and second picking manipulator is identical with the spacing between the 3rd picking manipulator with second picking manipulator, all with adjacent weld jig on described Timing Belt between spacing equate, the spacing between the 3rd picking manipulator and the 4th picking manipulator is the twice of spacing between adjacent weld jig on described Timing Belt; Tablet suction nozzle is installed on first picking manipulator, on second picking manipulator, chip suction nozzle is installed, on the 3rd, the 4th picking manipulator, be all provided with and tablet suction nozzle identical on first picking manipulator;
Band guide rod cylinder is fixed in frame, and from there being the active synchronization band of stepper motor power input to take turns to the direction of driven synchronous pulley, its distance to the 3rd picking manipulator and the 4th picking manipulator equates; Plumb joint is mounted on the push rod with guide rod cylinder, and described band guide rod cylinder can drive plumb joint to move up and down; Band guide rod cylinder is positioned at crossbeam below, when crossbeam moves along line slideway, can not bump with band guide rod cylinder;
Two line slideways are fixed in frame by securing member is parallel, two identical slide blocks are fixedly installed on crossbeam below, described two slide blocks can slide respectively on two described line slideways, and described two line slideways are arranged along vertical crossbeam length direction; Two promotion cylinders are fixed in frame by cylinder erection support, and the cylinder push-rod pushing direction of described promotion cylinder is identical with the length direction of described line slideway, and cylinder push-rod is connected with crossbeam;
Workbench installing rack is fixed in frame, and one dimension workbench is fixedly installed on workbench installing rack, and the direction of motion of one dimension workbench is identical with the length direction of crossbeam; One dimension workbench has two identical magazines to be fixed on workbench installing rack along the front and back of its direction of motion;
Regulating wheel is fixed in frame by the bolt that can move up and down, by regulating the height of regulating wheel to regulate the Zhang Jindu of Timing Belt;
Approach switch installing rack is fixedly mounted in frame, and approach switch is fixedly mounted on described approach switch installing rack, and approach switch is positioned at plumb joint below, the weld jig for paratonic movement to plumb joint below;
Described one dimension workbench comprises the second line slideway, installing plate, sliding stand, cylinder, shaking tray mounting table, push rod electricity cylinder, guide rails assembling cushion block and the second slide block; Two guide rails assembling cushion blocks are fixed on installing plate, and two the second line slideways are individually fixed on described guide rails assembling cushion block; On every the second line slideway, arrange two the second identical slide blocks; Sliding stand is fixedly mounted on four the second slide blocks, shaking tray mounting table is fixedly installed on sliding stand, and cylinder is fixedly installed on described shaking tray mounting table, when carrying the shaking tray of chip and be placed on shaking tray mounting table, the push rod of cylinder is released forward, thereby clamps shaking tray; Push rod electricity cylinder is fixed on installing plate, and its push rod is connected with sliding stand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320461541.5U CN203459787U (en) | 2013-07-30 | 2013-07-30 | Synchronous pulley type automatic soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320461541.5U CN203459787U (en) | 2013-07-30 | 2013-07-30 | Synchronous pulley type automatic soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203459787U true CN203459787U (en) | 2014-03-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320461541.5U Withdrawn - After Issue CN203459787U (en) | 2013-07-30 | 2013-07-30 | Synchronous pulley type automatic soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203459787U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433585A (en) * | 2013-07-30 | 2013-12-11 | 杭州电子科技大学 | Synchronous pulley type automatic brazing machine |
| CN105171179A (en) * | 2015-09-23 | 2015-12-23 | 深圳市迈特迅科技有限公司 | Automatic pressing buckle releasing machine of wave-soldering trays |
| CN105397323A (en) * | 2015-12-22 | 2016-03-16 | 武汉理工大学 | Automatic device applicable to lead bonding of micro motor |
| CN109290703A (en) * | 2018-09-08 | 2019-02-01 | 安徽再制造工程设计中心有限公司 | A kind of built-up welding thin plate clamping conveying device |
-
2013
- 2013-07-30 CN CN201320461541.5U patent/CN203459787U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433585A (en) * | 2013-07-30 | 2013-12-11 | 杭州电子科技大学 | Synchronous pulley type automatic brazing machine |
| CN103433585B (en) * | 2013-07-30 | 2015-09-23 | 杭州电子科技大学 | The wheeled automatic brazing machine of a kind of Timing Belt |
| CN105171179A (en) * | 2015-09-23 | 2015-12-23 | 深圳市迈特迅科技有限公司 | Automatic pressing buckle releasing machine of wave-soldering trays |
| CN105171179B (en) * | 2015-09-23 | 2018-05-04 | 深圳市迈特迅科技有限公司 | A kind of wave soldering tray solves button pressor machine automatically |
| CN105397323A (en) * | 2015-12-22 | 2016-03-16 | 武汉理工大学 | Automatic device applicable to lead bonding of micro motor |
| CN109290703A (en) * | 2018-09-08 | 2019-02-01 | 安徽再制造工程设计中心有限公司 | A kind of built-up welding thin plate clamping conveying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20150923 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20150923 |
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| RGAV | Abandon patent right to avoid regrant |