CN105169587A - Automatic assembly system of dry powder extinguisher - Google Patents
Automatic assembly system of dry powder extinguisher Download PDFInfo
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- 239000000203 mixture Substances 0.000 claims description 23
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- 230000005622 photoelectricity Effects 0.000 description 5
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- -1 labeler station Substances 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
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Abstract
The invention discloses an automatic assembly system of a dry powder extinguisher, and belongs to the technical field of extinguisher manufacturing. The automatic assembly system comprises a working table, a conveying belt circularly moving on the working table, a cylinder positioning base, and a cylinder grabbing station, a dry powder filling station, a labeling station, a cylinder head assembly station and an inflation and pressure detection station arranged in the conveying belt moving direction in sequence, wherein the cylinder positioning base is used for fixing an extinguisher cylinder, and passes through the stations in sequence along with the conveying belt; and all the stations are controlled by a control system to automatically finish the extinguisher cylinder grabbing, dry powder filling, labeling, cylinder head assembly, inflation and pressure detection operations. The automatic assembly system greatly improves the extinguisher production efficiency and the powder filling precision, is strong in practicability, and is convenient for promotion and application in extinguisher manufacturers.
Description
Technical field
The present invention relates to fire extinguisher manufacturing technology field, more particularly, relate to a kind of dry powder extinguisher automatic Composition system.
Background technology
Fire extinguisher is a kind of portable civilian fire product, and its inner placement chemical substance, in order to rescue fire extinguishing calamity.Usually fire extinguisher is left in the place of public place or possibility breaking out of fire, in different types of fire extinguisher, the composition of filling is different, is aim at different fire alarms and establish.
At present, the filling great majority of dry powder extinguisher use manually filling, comprise manually filling (2 people), artificial check weighing, manually screw the links such as fire extinguisher head (2 people), manual inflation (2 people) and manual detection air-tightness, the speed of producing 4KG fire extinguisher is 50 bottles/time, the human resources of this kind of mode at substantial, and efficiency is low, precision is low, in pouring process, have powder to enter in air simultaneously, the health of operating personnel and atmospheric environment are caused and have a strong impact on, therefore need a kind of can the equipment of auto-filling to replace manual operation.
For above deficiency, China Patent No. ZL200710061458.8, authorized announcement date is on May 19th, 2010, and invention and created name is: automatic loading production line for dry powder extinguisher; This application case comprises the conveyer be made up of several delivery rolls, described conveyer is provided with the pallet holding dry powder extinguisher tank body, quick-mounting device, hard-cover device, vibrating device, winding device and aerating device is disposed with above conveyer, conveyer and quick-mounting device, hard-cover device, vibrating device, winding device and matching part, aerating device position are respectively arranged with front and back interception post, front and back proximity transducer and push rod, and each device is connected with controller respectively.This application case is combined by sensor, conveyer and quick-mounting device, hard-cover device, vibrating device, winding device, aerating device, making the production of dry powder extinguisher by manually developing into auto-filling, having liberated productivity.But this application case still needs manually to be put on production line by slack tank in pouring process, and plugs gas head after having filled with powder, and automaticity still has much room for improvement.
And for example China Patent No. ZL201320600209.2, authorized announcement date is on March 5th, 2014, and invention and created name is: a kind of automatic loading production line for dry powder extinguisher; This application case comprises conveyer, conveyer is provided with successively quick-mounting device, hard-cover device I, vibrating device, winding device and aerating device, conveyer is provided with pallet, pre-detection device is provided with between hard-cover device I and vibrating device, pre-detection device comprises the weight sensor, computer control and the hard-cover device II that connect successively, and Weight detecting device is arranged on the conveyer between hard-cover device I and hard-cover device II.By being provided with pre-detection device between hard-cover device I and vibrating device, by weight sensor, the weight of the fire extinguisher tank of process is transferred to computer control, and control the hard-cover device II in pre-detection device by computer control, thus realize the detection to the fire extinguisher tank after hard-cover device I.This application case has done certain improvement in dress powder precision, but it exists process portion equally and needs manpower intervention, the shortcoming that automaticity is not high, still needs further improvement.
Summary of the invention
1. invent the technical problem that will solve
The object of the invention is to overcome traditional dry powder extinguisher assembling production technology and adopt artificial semiautomatic fashion, the low and deficiency of labor intensive of packaging efficiency, provides a kind of dry powder extinguisher automatic Composition system; Automatic Composition system of the present invention integrates the multi-mode operations such as cylinder body of fire extinguisher captures, dress powder, labeling, the installation of gas head, automaticity is high, substantially increase production efficiency and the dress powder precision of fire extinguisher, practical, be convenient to apply in fire extinguisher manufacturer.
2. technical scheme
For achieving the above object, technical scheme provided by the invention is:
A kind of dry powder extinguisher automatic Composition system of the present invention, comprises the conveyer belt of workbench, on the table loopy moving, cylindrical shell positioning seat and the cylindrical shell crawl station set gradually along conveyer belt direction, the filling station of dry powder, labeler station, gas head group dress station, inflation and pressure detecting station; Described cylindrical shell positioning seat fixed fire extinguishing cylindrical shell, this cylindrical shell positioning seat moves successively through above-mentioned station with conveyer belt, and all controlled Systematical control of above-mentioned each station, automatically complete cylinder body of fire extinguisher crawl, dry powder is filling, labeling, gas head group fill, inflate and pressure detection operation.
Further, described cylindrical shell positioning seat comprises base, return idler, centralized positioning block and V-type slide block, base is arranged on conveyer belt, this chassis interior is provided with a circle return idler, centralized positioning block is provided with inside return idler, described centralized positioning block is connected with V-type slide block, and this V-type slide block is fixedly clamped cylinder body of fire extinguisher.
Further, described cylindrical shell captures station and comprises fixed support, X-axis cylinder, Y-axis cylinder and clamping and positioning manipulator, described fixed support one end is fixed on workbench, and this support bracket fastened other end is provided with Y-axis cylinder slide unit, and described Y-axis cylinder is arranged on Y-axis cylinder slide unit; Described X-axis cylinder and Y-axis cylinders, the bottom of this X-axis cylinder is provided with claw; Described clamping and positioning manipulator is arranged on workbench, and this clamping and positioning manipulator stretches out in the horizontal direction.
Further, the filling station of described dry powder comprises storage tank, point barrel, first flow controlling organization, the second flow control mechanism and Z axis vibration platform, storage tank is connected with a point barrel, the dry powder output flow of barrel is divided to control by first flow controlling organization and the second flow control mechanism, described Z axis vibration platform courses cylinder body of fire extinguisher vibration.
Further, the filling station of described dry powder also comprises supporting mechanism, this supporting mechanism is for supporting cylindrical shell positioning seat, supporting mechanism comprises base plate, jacking axle, buffer bar, buffer spring, limiting plate and lifting platform, described jacking axle is arranged at the middle part of base plate, the top of this jacking axle is connected with lifting platform, and jacking axle drives lifting platform to move at vertical direction; The two ends of lifting platform are provided with step, and this step coordinates with the limiting plate being arranged at base plate two ends, the movement of restriction lifting platform in the vertical direction; Described buffer bar is with jacking axle for axial symmetry is provided with 2, and on this buffer bar, cover has buffer spring.
Further, described labeler station comprises electric cabinet, fixed bar, chassis, camera, manipulator and control panel, and electric cabinet is connected with chassis by fixed bar, and chassis is connected with manipulator, and chassis is provided with camera; Described control panel is arranged at the side of electric cabinet.
Further, described gas head group dress station comprises motor fixing frame, gas head driving apparatus, presses down stepper motor, inserts gas head manipulator, the described stepper motor that presses down is fixed on workbench by motor fixing frame, gas head driving apparatus is arranged at motor fixing frame top, gas head driving apparatus drives slotting gas head manipulator to move in the horizontal direction, and presses down stepper motor and then drives slotting gas head manipulator to move at vertical direction.
Further, described gas head group dress station also comprises drive unit fixed mount, servo drive, rotating shaft, torsion torque sensor, gas fixture head and fixed block, servo drive is fixed on workbench by drive unit fixed mount, this servo drive is connected with gas fixture head by rotating shaft, described torsion torque sensor is arranged on rotating shaft, immediately below gas fixture head, be also provided with fixed block, described fixed block is fixedly clamped cylinder body of fire extinguisher.
Further, described inflation and pressure detecting station comprise inflator pump fixed mount, inflator pump, inflating fast joint, fire extinguisher fixed mount, hold out against spring and location-plate; Described inflator pump is fixed on workbench by inflator pump fixed mount, and this inflator pump is connected with inflating fast joint; Described inflator pump fixed mount inside is also provided with fire extinguisher fixed mount, hold out against one end of spring against fire extinguisher fixed mount crossbeam, hold out against the other end of spring against location-plate, offer porose in the middle part of described location-plate, the upper end of cylinder body of fire extinguisher is inserted in the hole that this location-plate offers.
Further, described inflation and pressure detecting station also comprise lift cylinder fixed mount, lift cylinder and pressure measurement snap joint, described lift cylinder is arranged on workbench by lift cylinder fixed mount, and the piston end of this lift cylinder is connected with pressure measurement snap joint.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with existing known technology, there is following remarkable result:
(1) a kind of dry powder extinguisher automatic Composition system of the present invention, set gradually cylindrical shell along conveyer belt direction and capture station, the filling station of dry powder, labeler station, gas head group dress station, inflation and pressure detecting station, cylinder body of fire extinguisher can be completed capture under the control of automatic control system, dry powder is filling, labeling, gas head group fills, inflation and pressure detection operation, automaticity is high, whole fire extinguisher assembling process needs artificial participation hardly, greatly liberate labour, in today that cost of labor is more and more higher, the production cost of fire extinguisher producer can be greatly reduced, be convenient to apply in fire extinguisher manufacturer,
(2) a kind of dry powder extinguisher automatic Composition system of the present invention, adopt the Combination Design of mechanical automation and appliance component and intelligent electric appliance, system cloud gray model is safe and reliable, and speed is fast, can ensure product quality, enhance productivity; And it is system low cost of manufacture, practical.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of dry powder extinguisher automatic Composition system of the present invention;
Fig. 2 is the structural representation that middle cylinder body of the present invention captures station;
Fig. 3 is the structural representation of the filling station of dry powder in the present invention;
Fig. 4 is the structural representation of supporting mechanism in Fig. 3;
Fig. 5 is the structural representation of labeler station in the present invention;
Fig. 6 is the structural representation of gas head group dress station in the present invention;
Fig. 7 is the structural representation of inflation and pressure detecting station in the present invention.
Label declaration in schematic diagram:
11, workbench; 12, conveyer belt; 2, cylinder body of fire extinguisher; 21, gas head; 3, cylindrical shell positioning seat; 31, base; 32, return idler; 33, centralized positioning block; 34, V-type slide block; 4, cylindrical shell captures station; 411, fixed support; 412, Y-axis cylinder slide unit; 421, X-axis cylinder; 422, claw; 43, clamping and positioning manipulator; 5, the filling station of dry powder; 51, platform is increased; 52, storage tank; 53, barrel is divided; 54, first flow controlling organization; 55, the second flow control mechanism; 56, Z axis vibration platform; 57, supporting mechanism; 571, base plate; 572, jacking axle; 573, buffer bar; 574, buffer spring; 575, limiting plate; 576, lifting platform; 6, labeler station; 61, electric cabinet; 62, fixed bar; 63, chassis; 64, camera; 65, manipulator; 66, control panel; 7, gas head group dress station; 71, motor fixing frame; 72, gas head driving apparatus; 73, stepper motor is pressed down; 74, gas head manipulator is inserted; 75, drive unit fixed mount; 76, servo drive; 771, rotating shaft; 772, torsion torque sensor; 78, gas fixture head; 79, fixed block; 8, inflation and pressure detecting station; 81, inflator pump fixed mount; 82, inflator pump; 83, inflating fast joint; 84, fire extinguisher fixed mount; 85, spring is held out against; 86, location-plate; 87, lift cylinder fixed mount; 88, lift cylinder; 89, pressure measurement snap joint.
Detailed description of the invention
For understanding content of the present invention further, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
Composition graphs 1, a kind of dry powder extinguisher automatic Composition system of the present embodiment, comprises workbench 11, conveyer belt 12 in workbench 11 cocycle movement, cylindrical shell positioning seat 3 and captures station 4, the filling station 5 of dry powder, labeler station 6, gas head group dress station 7, inflation and pressure detecting station 8 along the cylindrical shell that conveyer belt 12 direction of motion sets gradually.The all controlled Systematical control of each station, and be provided with photoelectricity trigger mechanism, photoelectricity trigger mechanism comprises optical trigger transmitting terminal and optical trigger receiving terminal, and optical trigger transmitting terminal and optical trigger receiving terminal are arranged at the not homonymy of conveyer belt 12.Whether the photoelectricity trigger mechanism of the present embodiment is mainly used in monitoring cylinder body of fire extinguisher 2 and runs and put in place, and detection signal is flowed to control system, control that corresponding station completes that cylinder body of fire extinguisher captures, dry powder filling, labeling, gas head group fill automatically by control system, inflation and pressure detection operation.
The present embodiment adopts streamline to do running transmission, and servomotor is decided drivings, and photoelectricity trigger mechanism provides cylinder body of fire extinguisher 2 operation to put in place signal, ensure that the precision of location.Control system can the ruuning situation of this equipment of remote monitoring, and control system also has the functions such as print data memory, convenient inquiry and before recalling at any time all products fill data, equipment is reliable, and speed is fast, can ensure product quality, enhance productivity.Reduce the manufacturing cost of product, achieve the unmanned automated production object of factory, automatic Composition operation can be carried out for various fire extinguisher, practical, be convenient to apply in fire extinguisher manufacturer.
Referring to Fig. 2, cylinder body of fire extinguisher 2 is mainly fixed on cylindrical shell positioning seat 3 by the present embodiment, carries cylinder body of fire extinguisher 2 move the assembly operation completing cylinder body of fire extinguisher 2 successively through above-mentioned each station with conveyer belt 12 by cylindrical shell positioning seat 3.Described cylindrical shell positioning seat 3 comprises base 31, return idler 32, centralized positioning block 33 and V-type slide block 34, base 31 is arranged on conveyer belt 12, this base 31 is disc-shaped structure, base 31 inside is provided with a circle return idler 32, centralized positioning block 33 is provided with inside return idler 32, described centralized positioning block 33 is connected with V-type slide block 34, and V-type slide block 34 is for the cylinder body of fire extinguisher 2 that is fixedly clamped.
Described cylindrical shell captures station 4 and comprises fixed support 411, X-axis cylinder 421, Y-axis cylinder and clamping and positioning manipulator 43, described fixed support 411 one end is fixed on workbench 11, the other end of this fixed support 411 is provided with Y-axis cylinder slide unit 412, described Y-axis cylinder is arranged at (Y-axis cylinder is not shown) on Y-axis cylinder slide unit 412, Y-axis cylinder slide unit 412 is horizontally disposed with, and Y-axis cylinder can slide along Y-axis cylinder slide unit 412.Described X-axis cylinder 421 and Y-axis cylinders, the bottom piston end of this X-axis cylinder 421 is provided with claw 422, and claw 422 is for capturing cylinder body of fire extinguisher 2.Described clamping and positioning manipulator 43 is arranged on workbench 11, and this clamping and positioning manipulator 43 stretches out in the horizontal direction, and clamping and positioning manipulator 43 is inner for stretching into cylindrical shell positioning seat 3, is opened by V-type slide block 34, to put into cylinder body of fire extinguisher 2.
The cylindrical shell of the present embodiment captures station 4 and adopts manipulator automatic capturing cylinder body of fire extinguisher 2, and location and clamping automatically, solving conventional fire extinguisher cylindrical shell 2 needs manually to pick and place, and needs the problem that many people just can complete.The specific works flow process that cylindrical shell captures station 4 is as follows: Y-axis cylinder slides along Y-axis cylinder slide unit 412 and puts in place, and it is descending that X-axis cylinder 421 promotes claw 422, captures cylinder body of fire extinguisher 2.Then X-axis cylinder 421 resets, Y-axis cylinder drives X-axis cylinder 421 to move to above cylindrical shell positioning seat 3, X-axis cylinder 421 is descending, clamping and positioning manipulator 43 stretches into cylindrical shell positioning seat 3 internal action in centralized positioning block 33 simultaneously, V-type slide block 34 links and then opens, claw 422 unclamps to be put between two V-type slide blocks 34 by cylinder body of fire extinguisher 2, clamping and positioning manipulator 43 resets, V-type slide block 34 Automatic-clamping fixed fire extinguishing cylindrical shell 2, X-axis cylinder 421 rises, Y-axis cylinder resets, and single cylinder body of fire extinguisher 2 grasping manipulation completes.
Referring to Fig. 3, the filling station 5 of dry powder of the present embodiment comprises storage tank 52, divide barrel 53, first flow controlling organization 54, second flow control mechanism 55 and Z axis vibration platform 56, storage tank 52 is padded by increasing platform 51, the discharge pipe of this storage tank 52 is connected with the feed pipe of point barrel 53, the output channel of barrel 53 is divided to insert in cylinder body of fire extinguisher 2 again after first flow controlling organization 54 and the second flow control mechanism 55 successively, the dry powder output flow of barrel 53 is divided to control by first flow controlling organization 54 and the second flow control mechanism 55, first flow controlling organization 54 mainly carries out large discharge control, second flow control mechanism 55 mainly carries out Small Flow Control.First flow controlling organization 54 and the second flow control mechanism 55 are provided with flow monitoring device and flow control valve, flow monitoring device detects the dry powder output flow of point barrel 53 discharge pipe in real time, and detection signal is delivered to control system, by control system, signal is processed to the aperture of rear control flow control valve, thus improve the filling precision of dry powder.After described Z axis vibration platform 56 is arranged at the second flow control mechanism 55, cylinder body of fire extinguisher 2 is inserted in Z axis vibration platform 56, and in dry powder pouring process, to control cylinder body of fire extinguisher 2 regular of reciprocating vibration for Z axis vibration platform 56.
Referring to Fig. 4, the filling station 5 of dry powder of the present embodiment is also provided with supporting mechanism 57, and this supporting mechanism 57 is for supporting cylindrical shell positioning seat 3.Supporting mechanism 57 comprises base plate 571, jacking axle 572, buffer bar 573, buffer spring 574, limiting plate 575 and lifting platform 576, described jacking axle 572 is arranged at the middle part of base plate 571, the top of this jacking axle 572 is connected with lifting platform 576, jacking axle 572 drives lifting platform 576 to move at vertical direction, thus controls the position of cylinder body of fire extinguisher 2 in the vertical direction.The two ends of lifting platform 576 are provided with step, this step coordinates with the limiting plate 575 being arranged at base plate 571 two ends, the movement of restriction lifting platform 576 in the vertical direction, described buffer bar 573 with jacking axle 572 for axial symmetry is provided with 2, on this buffer bar 573, cover has buffer spring 574, the setting of buffer bar 573 and buffer spring 574, mainly in order to ensure lifting platform 576 even running, coordinates the vibration of Z axis vibration platform 56 simultaneously in dry powder pouring process.
The filling station of dry powder 5 of the present embodiment overcomes traditional powder filling device and adopts weighting manner, filling accuracy error and the large problem of intensity of workers, this station adopts flow-control, is divided into expendable and re-filling, not only filling speed is fast, and dress powder precision is high.The dress powder flow path of the present embodiment is as follows: filling dry powder is poured in storage tank 52, is undertaken processing rear feeding divide barrel 53 by storage tank 52.After dividing barrel 53 to be disposed to filling dry powder, instruction is sent by control system, rational flow-control made by first flow controlling organization 54, and according to the filling situation of reality do outflow adjustment realize Quick-filling, Z axis vibration platform 56 fast vibration back and forth in pouring process, makes that filling dry powder in cylinder body of fire extinguisher 2 is evenly distributed, consolidation.When in cylinder body of fire extinguisher 2, dry powder is full of soon, control system provides instruction, and the second flow control mechanism 55 makes rational Small Flow Control, and according to the filling situation of reality do outflow adjusted ending filling.Z axis vibration platform 56 fast vibration back and forth in pouring process, makes that filling dry powder in cylinder body of fire extinguisher 2 is evenly distributed, consolidation, and single dry powder fill operations completes.In addition, in order to the dry powder adapting to different model fire extinguisher is filling, coordinate the vibration of Z axis vibration platform 56 simultaneously, after cylindrical shell positioning seat 3 puts in place from a upper station operation, can be supported by supporting mechanism 57, to regulate cylinder body of fire extinguisher 2 apart from Z axis vibration platform 56 and the distance of dividing barrel 53, the dry powder fill operations of different model fire extinguisher all can be carried out smoothly.
Referring to Fig. 5, described labeler station 6 comprises electric cabinet 61, fixed bar 62, chassis 63, camera 64, manipulator 65 and control panel 66, electric cabinet 61 is connected with chassis 63 by fixed bar 62, chassis 63 is disc, this chassis 63 is connected with manipulator 65, and chassis 63 is provided with camera 64, described control panel 66 is arranged at the side of electric cabinet 61, and electric cabinet 61 inside is then provided with the information processing mechanism of machine vision.
Inventor points out, dry powder extinguisher label in the market all adopts the mode of artificial labeling, not only labeling cost is high, intensity of workers is large, and very easily occur that label is crooked, kind is not inconsistent, the situations such as label height is unfixing, this affects the presentation quality of fire extinguisher very much, has had influence on the market competitiveness of dry powder extinguisher.For above deficiency, after the present embodiment has added labeler station 6 to dry powder filling station 5 according to technique adjustment, adopt manipulator automatic marking, industrial camera vision system controls mark position, mark speed is fast, positional precision is high, and there will not be the open defects such as label is crooked, kind is not inconsistent, and substantially increases the market competitiveness of dry powder extinguisher.The labeling flow process of the present embodiment is as follows: cylindrical shell positioning seat 3 carries cylinder body of fire extinguisher 2 and arrives labeler station 6, camera 64 detects rational labeling region, send pulse signal, manipulator 65 starts labeling work according to the instruction of control system along desired guiding trajectory, whole poster process can be shown on the display screen on control panel 66 in real time, observes for staff.
Referring to Fig. 6, described gas head group dress station 7 comprises the gentle head of slotting gas head station and tightens station, insert gas head station to comprise motor fixing frame 71, gas head driving apparatus 72, press down stepper motor 73 and slotting gas head manipulator 74, the described stepper motor 73 that presses down is fixed on workbench 11 by motor fixing frame 71, gas head driving apparatus 72 is arranged at motor fixing frame 71 top, gas head driving apparatus 72 drives slotting gas head manipulator 74 to move in the horizontal direction, and presses down stepper motor 73 and drives slotting gas head manipulator 74 to move at vertical direction.Described gas head is tightened station and is comprised drive unit fixed mount 75, servo drive 76, rotating shaft 771, torsion torque sensor 772, gas fixture head 78 and fixed block 79, servo drive 76 is fixed on workbench 11 by drive unit fixed mount 75, this servo drive 76 is connected with gas fixture head 78 by rotating shaft 771, described torsion torque sensor 772 is arranged on rotating shaft 771, immediately below gas fixture head 78, be also provided with fixed block 79, described fixed block 79 is fixedly clamped cylinder body of fire extinguisher 2.
Gas head group dress station 7 workflow of the present embodiment is as follows: gas head 21 slides into slotting gas head manipulator 74 by deadweight and captures station, insert gas head manipulator 74 and capture gas head 21, gas head driving apparatus 72 drives slotting gas head manipulator 74 to move to directly over cylinder body of fire extinguisher 2, the position concentric with cylinder body of fire extinguisher 2.Press down stepper motor 73 to drive and insert gas head manipulator 74 gas head 21 is injected in cylinder body of fire extinguisher 2, gas head driving apparatus 72 with press down stepper motor 73 and reset.The cylinder body of fire extinguisher 2 inserting gas head 21 is sent to gas head and tightens station by conveyer belt 12, photoelectricity trigger mechanism detects that cylinder body of fire extinguisher 2 arrives, signal is fed back to control system, and control system sends instruction and controls servo drive 76 and press down and make gas fixture head 78 arrive operating position.Gas fixture head 78 fixes gas head 21, and simultaneously fixed block 79 is fixed cylinder body of fire extinguisher 2 and started combination, and when the torsion signal that torsion torque sensor 772 transmits reaches predetermined value, gas fixture head 78 quits work, and unclamp gas head 21, single gas head assembly operation completes.
The gas head group dress station 7 of the present embodiment has automatic putting gas head 21, Auto-mounting and the function of tightening, driven by servomotor, torsion can control, and inserting gas head manipulator 74, to put gas head 21 positional precision high, overcome traditional-handwork assembling labour intensity large, assembling disunity, easily occurs twisting the problem of tightly not leaking powder phenomenon, constant product quality, uniformity is strong, and assembling speed is fast.
Referring to Fig. 7, described inflation and pressure detecting station 8 comprise inflator pump fixed mount 81, inflator pump 82, inflating fast joint 83, fire extinguisher fixed mount 84, hold out against spring 85, location-plate 86, lift cylinder fixed mount 87, lift cylinder 88 and pressure measurement snap joint 89.Described inflator pump 82 is fixed on workbench 11 by inflator pump fixed mount 81, and this inflator pump 82 is connected with inflating fast joint 83.Described inflator pump fixed mount 81 inside is also provided with fire extinguisher fixed mount 84; hold out against the crossbeam of one end against fire extinguisher fixed mount 84 upper end of spring 85; hold out against the other end of spring 85 against location-plate 86; offer porose in the middle part of described location-plate 86; the upper end of cylinder body of fire extinguisher 2 is inserted in the hole that this location-plate 86 offers; location-plate 86 reality plays a protective cover, avoids cylinder body of fire extinguisher 2 to burst in gas replenishment process, produces injury to the staff of periphery.Described lift cylinder 88 is arranged on workbench 11 by lift cylinder fixed mount 87, the piston end of this lift cylinder 88 is connected with pressure measurement snap joint 89, pressure measurement snap joint 89 inside is provided with pressure-detecting device, can detect gas pressure in cylinder body of fire extinguisher 2 fast.
The inflation of the present embodiment and pressure detecting station 8 can realize cylinder body of fire extinguisher 2 automatic inflating, control system can detect in time air pressure and regulate, control system also can carry out automatic alarm prompting to defective work simultaneously, relative to Traditional Man clamping, manual operations, observes manometric form, avoids intensity of workers large, eyes are easily tired, produce the phenomenon of erroneous judgement.The present embodiment carry out cylinder body of fire extinguisher 2 inflate and the process of pressure detecting as follows: conveyer belt 12 by assembling aerobic head cylinder body of fire extinguisher 2 be delivered to inflation and pressure detecting station 8, inflating fast joint 83 is started working, gentle 21 connects fast, and inflator pump 82 starts inflation.The pressure sensor that inflating fast joint 83 is arranged feeds back to digital display control instrument pressure value, after pressure reaches the numerical value of digital display control instrument, stops inflation.In cylinder body of fire extinguisher 2, pressure can free adjustment, and inflationtime is adjustable also, is generally arranged within 10S.After charge operation completes, cylinder body of fire extinguisher 2 arrives pressure detecting station, lift cylinder 88 drives pressure measurement snap joint 89 to move to above gas head 21, and pressure measurement snap joint 89 is issued the signal detected and flowed to control system, and control system makes a mark after carrying out data processing and assesses.
A kind of dry powder extinguisher automatic Composition system described in embodiment 1, adopt the Combination Design of mechanical automation and appliance component and intelligent electric appliance, system cloud gray model is safe and reliable, and speed is fast, can ensure product quality, enhance productivity; And it is simple to operation, low cost of manufacture, practical.
Schematically above be described the present invention and embodiment thereof, this description does not have restricted, and also just one of the embodiments of the present invention shown in accompanying drawing, actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the invention aim, designing the frame mode similar to this technical scheme and embodiment without creationary, all should protection scope of the present invention be belonged to.
Claims (10)
1. a dry powder extinguisher automatic Composition system, comprise workbench (11) and the conveyer belt (12) in workbench (11) cocycle movement, it is characterized in that: also comprise cylindrical shell positioning seat (3) and capture station (4), the filling station of dry powder (5), labeler station (6), gas head group dress station (7), inflation and pressure detecting station (8) along the cylindrical shell that conveyer belt (12) direction of motion sets gradually; Described cylindrical shell positioning seat (3) fixed fire extinguishing cylindrical shell (2), this cylindrical shell positioning seat (3) is mobile successively through above-mentioned station with conveyer belt (12), and all controlled Systematical control of above-mentioned each station, automatically complete cylinder body of fire extinguisher crawl, dry powder is filling, labeling, gas head group fill, inflate and pressure detection operation.
2. a kind of dry powder extinguisher automatic Composition system according to claim 1, it is characterized in that: described cylindrical shell positioning seat (3) comprises base (31), return idler (32), centralized positioning block (33) and V-type slide block (34), base (31) is arranged on conveyer belt (12), this base (31) inside is provided with a circle return idler (32), return idler (32) inner side is provided with centralized positioning block (33), described centralized positioning block (33) is connected with V-type slide block (34), this V-type slide block (34) is fixedly clamped cylinder body of fire extinguisher (2).
3. a kind of dry powder extinguisher automatic Composition system according to claim 1, it is characterized in that: described cylindrical shell captures station (4) and comprises fixed support (411), X-axis cylinder (421), Y-axis cylinder and clamping and positioning manipulator (43), described fixed support (411) one end is fixed on workbench (11), the other end of this fixed support (411) is provided with Y-axis cylinder slide unit (412), and described Y-axis cylinder is arranged on Y-axis cylinder slide unit (412); Described X-axis cylinder (421) and Y-axis cylinders, the bottom of this X-axis cylinder (421) is provided with claw (422); Described clamping and positioning manipulator (43) is arranged on workbench (11), and this clamping and positioning manipulator (43) stretches out in the horizontal direction.
4. a kind of dry powder extinguisher automatic Composition system according to claim 3, it is characterized in that: the filling station of described dry powder (5) comprises storage tank (52), divide barrel (53), first flow controlling organization (54), second flow control mechanism (55) and Z axis vibration platform (56), storage tank (52) is connected with a point barrel (53), the dry powder output flow of barrel (53) is divided to control by first flow controlling organization (54) and the second flow control mechanism (55), described Z axis vibration platform (56) controls cylinder body of fire extinguisher (2) vibration.
5. a kind of dry powder extinguisher automatic Composition system according to claim 4, it is characterized in that: the filling station of described dry powder (5) also comprises supporting mechanism (57), this supporting mechanism (57) is for supporting cylindrical shell positioning seat (3), supporting mechanism (57) comprises base plate (571), jacking axle (572), buffer bar (573), buffer spring (574), limiting plate (575) and lifting platform (576), described jacking axle (572) is arranged at the middle part of base plate (571), the top of this jacking axle (572) is connected with lifting platform (576), jacking axle (572) drives lifting platform (576) to move at vertical direction, the two ends of lifting platform (576) are provided with step, and this step coordinates with the limiting plate (575) being arranged at base plate (571) two ends, the movement of restriction lifting platform (576) in the vertical direction, described buffer bar (573) is with jacking axle (572) for axial symmetry is provided with 2, and the upper cover of this buffer bar (573) has buffer spring (574).
6. a kind of dry powder extinguisher automatic Composition system according to claim 4 or 5, it is characterized in that: described labeler station (6) comprises electric cabinet (61), fixed bar (62), chassis (63), camera (64), manipulator (65) and control panel (66), electric cabinet (61) is connected with chassis (63) by fixed bar (62), chassis (63) is connected with manipulator (65), and chassis (63) are provided with camera (64); Described control panel (66) is arranged at the side of electric cabinet (61).
7. a kind of dry powder extinguisher automatic Composition system according to claim 6, it is characterized in that: described gas head group dress station (7) comprises motor fixing frame (71), gas head driving apparatus (72), press down stepper motor (73), insert gas head manipulator (74), the described stepper motor (73) that presses down is fixed on workbench (11) by motor fixing frame (71), gas head driving apparatus (72) is arranged at motor fixing frame (71) top, gas head driving apparatus (72) drives slotting gas head manipulator (74) to move in the horizontal direction, pressing down stepper motor (73) then drives slotting gas head manipulator (74) to move at vertical direction.
8. a kind of dry powder extinguisher automatic Composition system according to claim 7, it is characterized in that: described gas head group dress station (7) also comprises drive unit fixed mount (75), servo drive (76), rotating shaft (771), torsion torque sensor (772), gas fixture head (78) and fixed block (79), servo drive (76) is fixed on workbench (11) by drive unit fixed mount (75), this servo drive (76) is connected with gas fixture head (78) by rotating shaft (771), described torsion torque sensor (772) is arranged on rotating shaft (771), fixed block (79) is also provided with immediately below gas fixture head (78), described fixed block (79) is fixedly clamped cylinder body of fire extinguisher (2).
9. a kind of dry powder extinguisher automatic Composition system according to claim 8, is characterized in that: described inflation and pressure detecting station (8) comprise inflator pump fixed mount (81), inflator pump (82), inflating fast joint (83), fire extinguisher fixed mount (84), hold out against spring (85) and location-plate (86); Described inflator pump (82) is fixed on workbench (11) by inflator pump fixed mount (81), and this inflator pump (82) is connected with inflating fast joint (83); Described inflator pump fixed mount (81) inside is also provided with fire extinguisher fixed mount (84), hold out against one end of spring (85) against fire extinguisher fixed mount (84) crossbeam, hold out against the other end of spring (85) against location-plate (86), described location-plate (86) middle part is offered porose, and the upper end of cylinder body of fire extinguisher (2) is inserted in the hole that this location-plate (86) offers.
10. a kind of dry powder extinguisher automatic Composition system according to claim 9, it is characterized in that: described inflation and pressure detecting station (8) also comprise lift cylinder fixed mount (87), lift cylinder (88) and pressure measurement snap joint (89), described lift cylinder (88) is arranged on workbench (11) by lift cylinder fixed mount (87), and the piston end of this lift cylinder (88) is connected with pressure measurement snap joint (89).
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| CN108498987A (en) * | 2018-06-06 | 2018-09-07 | 河南省绿博能源设备有限公司 | Automatic loading production line for dry powder extinguisher |
| CN109678098A (en) * | 2018-12-24 | 2019-04-26 | 陈芝色 | Circular liquid distribution device with cleaning and collecting functions and convenience for material receiving and homogenizing operations |
| CN111265801A (en) * | 2020-01-20 | 2020-06-12 | 郑州市中岳消防器材有限公司 | Production process of dry powder fire extinguisher |
| CN111589015A (en) * | 2020-06-05 | 2020-08-28 | 东阳坪洲电动车科技有限公司 | Explosion-proof fire extinguishing device for electric vehicle |
| CN113589769A (en) * | 2021-07-31 | 2021-11-02 | 江苏恩威联合消防器材制造有限公司 | Fire extinguisher production line control system |
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| CN111589015A (en) * | 2020-06-05 | 2020-08-28 | 东阳坪洲电动车科技有限公司 | Explosion-proof fire extinguishing device for electric vehicle |
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