CN105169587B - A kind of automatic package system of dry powder extinguisher - Google Patents
A kind of automatic package system of dry powder extinguisher Download PDFInfo
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- CN105169587B CN105169587B CN201510531846.2A CN201510531846A CN105169587B CN 105169587 B CN105169587 B CN 105169587B CN 201510531846 A CN201510531846 A CN 201510531846A CN 105169587 B CN105169587 B CN 105169587B
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Abstract
The invention discloses a kind of automatic package system of dry powder extinguisher, belong to fire extinguisher manufacturing technology field.The present invention includes workbench, the on the table conveyer belt of loopy moving, cylinder positioning seat and the cylinder crawl station set gradually along transmission tape motion direction, the filling station of dry powder, labeler station, gas head assembling station, inflation and pressure detecting station；The cylinder positioning seat fixed fire extinguishing cylinder, the cylinder positioning seat passes through above-mentioned station successively with conveyer belt movement, and above-mentioned each station is controlled by control system, be automatically performed cylinder body of fire extinguisher crawl, dry powder it is filling, labeling, gas head assembling, inflation and pressure detection operation.The present invention substantially increases the production efficiency and dress powder precision of fire extinguisher, highly practical, easy to be promoted and applied in fire extinguisher manufacturer.
Description
Technical field
The present invention relates to fire extinguisher manufacturing technology field, assembled automatically more specifically to a kind of dry powder extinguisher and be
System.
Background technology
Fire extinguisher is a kind of portable civilian fire product, its internal placement chemical substance, to rescue fire extinguishing calamity.Usually will
Fire extinguisher is stored in public place or the place of fire may occur, and the component of filling is different in different types of fire extinguisher,
It is to aim at different fire alarms and set.
At present, filling most of uses of dry powder extinguisher are manually filling, including manually filling (2 people), artificial check weighing, people
Work screws the links such as fire extinguisher head (2 people), manual inflation (2 people) and artificial detection air-tightness, produces the speed of 4KG fire extinguishers
For 50 bottles/when, such a mode expends substantial amounts of human resources, and efficiency is low, precision is low, while has powder in pouring process
Into in air, body and atmospheric environment to operating personnel cause to seriously affect, it is therefore desirable to which one kind being capable of auto-filling
Equipment replace manual operation.
The deficiency for more than, China Patent No. ZL 200710061458.8, authorized announcement date is on May 19th, 2010, hair
Bright creation is entitled：Automatic loading production line for dry powder extinguisher；The transmission that this application includes being made of several delivery rolls fills
Put, the pallet for holding dry powder extinguisher tank body is provided with the transmission device, fast-assembling dress is disposed with above transmission device
Put, hard-cover device, vibrating device, winding device and aerating device, transmission device and quick-mounting device, hard-cover device, vibrating device,
Winding device and aerating device position matching part are respectively arranged with front and rear interception post, front and rear proximity sensor and mandril, each dress
Put and be connected respectively with controller.This application is filled by sensor, transmission device and quick-mounting device, hard-cover device, vibration
Put, winding device, aerating device are combined, the production of dry powder extinguisher has been liberated production by manually developing into auto-filling
Power.But this application stills need that manually slack tank is put on production line in pouring process, and gas head is plugged after powder has been filled, from
Dynamicization degree still has much room for improvement.
And for example China Patent No. ZL 201320600209.2, authorized announcement date are on March 5th, 2014, invention and created name
For：A kind of automatic loading production line for dry powder extinguisher；This application includes transmission device, and being equipped with fast-assembling successively on transmission device fills
Put, hard-cover device I, vibrating device, winding device and aerating device, transmission device is equipped with pallet, and hard-cover device I and vibration fill
Pre-detection device is equipped between putting, pre-detection device includes sequentially connected weight sensor, computer control and essence
Assembling device II, Weight detecting device are arranged on the transmission device between hard-cover device I and hard-cover device II.By being filled in hard-cover
Put and pre-detection device is provided between I and vibrating device, transmitted the weight of the fire extinguisher tank of process by weight sensor
To computer control, and by the hard-cover device II in computer control control pre-detection device, filled so as to fulfill to hard-cover
Put the detection of the fire extinguisher tank after I.This application has done certain improvement in dress powder precision, but it equally exists process portion
Manpower intervention is needed, the shortcomings that the degree of automation is not high, still needs to further improve.
The content of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome traditional dry powder extinguisher assembling production technology to use artificial semiautomatic fashion, assemble
Efficiency is low and the deficiency of labor intensive, there is provided a kind of automatic package system of dry powder extinguisher；The automatic package system of the present invention
Integrate the multi-mode operations such as cylinder body of fire extinguisher crawl, dress powder, labeling, the installation of gas head, the degree of automation is high, substantially increases and goes out
The production efficiency and dress powder precision of firearm, it is highly practical, easy to be promoted and applied in fire extinguisher manufacturer.
2. technical solution
To reach above-mentioned purpose, technical solution provided by the invention is：
A kind of automatic package system of dry powder extinguisher of the present invention, includes the biography of workbench, loopy moving on the table
Send band, cylinder positioning seat and the cylinder crawl station set gradually along transmission tape motion direction, the filling station of dry powder, labeling work
Position, gas head assembling station, inflation and pressure detecting station；The cylinder positioning seat fixed fire extinguishing cylinder, cylinder positioning
Seat passes through above-mentioned station successively with conveyer belt movement, and above-mentioned each station is controlled by control system, is automatically performed Fire extinguisher tube
Body crawl, dry powder it is filling, labeling, gas head assembling, inflation and pressure detection operation.
Further, the cylinder positioning seat includes base, driven roller, centralized positioning block and V-type sliding block, base
It is arranged on conveyer belt, which is provided with a circle driven roller, and centralized positioning block is provided with the inside of driven roller, described
Centralized positioning block be connected with V-type sliding block, which is fixedly clamped cylinder body of fire extinguisher.
Further, cylinder crawl station includes fixing bracket, X-axis cylinder, Y-axis cylinder and clamping and positioning machine
Tool hand, described fixing bracket one end are fixed on workbench, which is provided with Y-axis cylinder slide unit, institute
The Y-axis cylinder stated is arranged on Y-axis cylinder slide unit；The X-axis cylinder and Y-axis cylinders, the bottom of the X-axis cylinder are set
There is claw；The clamping and positioning manipulator is arranged on workbench, which stretches out in the horizontal direction.
Further, the filling station of the dry powder includes storage tank, sub-material cylinder, first flow control mechanism, second
Flow control mechanism and Z axis vibration platform, storage tank are connected with sub-material cylinder, and the dry powder output flow of sub-material cylinder is by first flow control
Mechanism and second flow processed control mechanism control, Z axis vibration platform courses cylinder body of fire extinguisher vibration.
Further, the filling station of the dry powder further includes supporting mechanism, which, which is used to support cylinder, determines
Position seat, supporting mechanism include bottom plate, jacking axis, buffer bar, buffer spring, limiting plate and lifting platform, the jacking axis and set
The middle part of bottom plate is placed in, the top of the jacking axis is connected with lifting platform, and jacking axis drives lifting platform to be moved in vertical direction；
Lifting platform is provided at both ends with step, and the step and the limiting plate cooperation for being arranged at bottom plate both ends, limitation lifting platform is perpendicular
The upward movement of Nogata；The buffer bar is provided with 2 to jack axis as axial symmetry, and buffer spring is cased with the buffer bar.
Further, the labeler station includes electric cabinet, fixed link, chassis, camera, manipulator and chain of command
Plate, electric cabinet are connected by fixed link with chassis, and chassis is connected with manipulator, and camera is provided with chassis；The control
Panel processed is arranged at the side of electric cabinet.
Further, gas head assembling station includes motor fixing frame, gas head driving apparatus, pushes stepping electricity
Machine, insert gas head manipulator, and the pushing stepper motor is fixed on workbench by motor fixing frame, and gas head driving apparatus is set
Motor fixing frame top is placed in, gas head driving apparatus drives slotting gas head manipulator to move in the horizontal direction, pushes stepper motor then
Drive and insert gas head manipulator in vertical direction movement.
Further, gas head assembling station further includes driving device fixed frame, servo drive, rotation
Axis, torsion sensor, gas fixture head and fixed block, servo drive are fixed on workbench by driving device fixed frame,
The servo drive is connected by rotation axis with gas fixture head, and the torsion sensor is arranged in rotation axis, in gas head
It is additionally provided with fixed block immediately below fixture, the fixed block is fixedly clamped cylinder body of fire extinguisher.
Further, the inflation and pressure detecting station include inflator pump fixed frame, inflator pump, the fast quick access of inflation
Head, fire extinguisher fixed frame, hold out against spring and positioning plate；The inflator pump is fixed on workbench by inflator pump fixed frame,
The inflator pump is connected with inflating fast joint；Fire extinguisher fixed frame is additionally provided with inside the inflator pump fixed frame, holds out against bullet
Against fire extinguisher fixed frame crossbeam, the other end for holding out against spring is opened up against positioning plate, positioning plate middle part for one end of spring
There is hole, the upper end of cylinder body of fire extinguisher is inserted into the hole that the positioning plate opens up.
Further, the inflation and pressure detecting station further include lifting cylinder fixed frame, lifting cylinder and survey
Press quick coupling, the lifting cylinder by lifting cylinder fixed mount setting on workbench, the piston end of the lifting cylinder
It is connected with pressure measurement quick coupling.
3. beneficial effect
Using technical solution provided by the invention, compared with existing known technology, there is following remarkable result：
(1) the automatic package system of a kind of dry powder extinguisher of the invention, cylinder has been set gradually along transmission tape motion direction
Station, the filling station of dry powder, labeler station, gas head assembling station, inflation and pressure detecting station are captured, can automatically controlled
Under the control of system complete cylinder body of fire extinguisher crawl, dry powder it is filling, labeling, gas head assembling, inflation and pressure detection operation, automatically
Change degree is high, and whole fire extinguisher assembling process is participated in little need for artificial, has liberated labour significantly, more next in cost of labor
Higher today, can greatly reduce the production cost of fire extinguisher producer, easy to be promoted and applied in fire extinguisher manufacturer；
(2) the automatic package system of a kind of dry powder extinguisher of the invention, using mechanical automation and appliance component and
The Combination Design of intelligent electric appliance, system operation is safe and reliable, and speed is fast, it is ensured that product quality, improves production efficiency；And system
It is low, highly practical to manufacture cost.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of the automatic package system of dry powder extinguisher of the present invention；
Fig. 2 is the structure diagram that middle cylinder body of the present invention captures station；
Fig. 3 is the structure diagram of the filling station of dry powder in the present invention；
Fig. 4 is the structure diagram of supporting mechanism in Fig. 3；
Fig. 5 is the structure diagram of labeler station in the present invention；
Fig. 6 is the structure diagram that gas head assembles station in the present invention；
Fig. 7 is the structure diagram of inflation and pressure detecting station in the present invention.
Label declaration in schematic diagram：
11st, workbench；12nd, conveyer belt；2nd, cylinder body of fire extinguisher；21st, gas head；3rd, cylinder positioning seat；31st, base；32nd, it is driven
Roller；33rd, centralized positioning block；34th, V-type sliding block；4th, cylinder crawl station；411st, fixing bracket；412nd, Y-axis cylinder slide unit；
421st, X-axis cylinder；422nd, claw；43rd, clamping and positioning manipulator；5th, the filling station of dry powder；51st, platform is increased；52nd, storage tank；
53rd, sub-material cylinder；54th, first flow control mechanism；55th, second flow control mechanism；56th, Z axis vibration platform；57th, supporting mechanism；
571st, bottom plate；572nd, axis is jacked；573rd, buffer bar；574th, buffer spring；575th, limiting plate；576th, lifting platform；6th, work is labelled
Position；61st, electric cabinet；62nd, fixed link；63rd, chassis；64th, camera；65th, manipulator；66th, control panel；7th, gas head assembling work
Position；71st, motor fixing frame；72nd, gas head driving apparatus；73rd, stepper motor is pushed；74th, gas head manipulator is inserted；75th, driving device
Fixed frame；76th, servo drive；771st, rotation axis；772nd, torsion sensor；78th, gas fixture head；79th, fixed block；8th, inflate
And pressure detecting station；81st, inflator pump fixed frame；82nd, inflator pump；83rd, inflating fast joint；84th, fire extinguisher fixed frame；85、
Hold out against spring；86th, positioning plate；87th, lifting cylinder fixed frame；88th, lifting cylinder；89th, pressure measurement quick coupling.
Embodiment
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1, a kind of automatic package system of dry powder extinguisher of the present embodiment, including workbench 11, in workbench 11
Conveyer belt 12, cylinder positioning seat 3 and the cylinder crawl station set gradually along 12 direction of motion of conveyer belt of upper loopy moving
4th, the filling station 5 of dry powder, labeler station 6, gas head assembling station 7, inflation and pressure detecting station 8.Each station is by control
System control, and photoelectricity trigger mechanism is both provided with, photoelectricity trigger mechanism includes optical trigger transmitting terminal and optical trigger connects
Receiving end, optical trigger transmitting terminal and optical trigger receiving terminal are arranged at the not homonymy of conveyer belt 12.The photoelectricity of the present embodiment
Trigger mechanism is mainly used for monitoring whether cylinder body of fire extinguisher 2 runs in place, and detection signal is conveyed to control system, by controlling
System controls corresponding station to be automatically performed filling cylinder body of fire extinguisher crawl, dry powder, labeling, the assembling of gas head, inflation and pressure detecting
Operation.
The present embodiment does operating transmission using assembly line, and servomotor is decided driving, photoelectricity trigger mechanism offer fire extinguisher
Cylinder 2 runs signal in place, ensure that the precision of positioning.Control system can the remote monitoring equipment operating condition, and control
System also has the function of print data memory etc., and all products fill data, equipment operation before conveniently inquiring about and recall at any time
Reliably, speed is fast, it is ensured that product quality, improves production efficiency.The manufacture cost of product is reduced, it is unmanned to realize factory
Automated production purpose, can be directed to various fire extinguishers and carry out automatic assembly operation, highly practical, easy in fire extinguisher factory
Family promotes and applies.
Referring to Fig. 2, cylinder body of fire extinguisher 2 is mainly fixed on cylinder positioning seat 3 by the present embodiment, is taken by cylinder positioning seat 3
Carry cylinder body of fire extinguisher 2 and the assembly operation for completing cylinder body of fire extinguisher 2 by above-mentioned each station successively is moved with conveyer belt 12.Described
Cylinder positioning seat 3 includes base 31, driven roller 32, centralized positioning block 33 and V-type sliding block 34, and base 31 is arranged at conveyer belt 12
On, which is disc-shaped structure, and base 31 is internally provided with a circle driven roller 32, during the inner side of driven roller 32 is provided with
Heart locating piece 33, the centralized positioning block 33 are connected with V-type sliding block 34, and V-type sliding block 34 is used for the cylinder body of fire extinguisher that is fixedly clamped
2。
The cylinder crawl station 4 includes fixing bracket 411, X-axis cylinder 421, Y-axis cylinder and clamping and positioning manipulator
43, described 411 one end of fixing bracket is fixed on workbench 11, and the other end of the fixing bracket 411 is provided with Y-axis cylinder cunning
Platform 412, the Y-axis cylinder are arranged on Y-axis cylinder slide unit 412 (Y-axis cylinder is not shown), and 412 level of Y-axis cylinder slide unit is set
Put, Y-axis cylinder can be slided along Y-axis cylinder slide unit 412.The X-axis cylinder 421 and Y-axis cylinders, the X-axis cylinder 421
Bottom piston end be provided with claw 422, claw 422 is used to capture cylinder body of fire extinguisher 2.The clamping and positioning manipulator 43 is set
It is placed on workbench 11, which stretches out in the horizontal direction, and clamping and positioning manipulator 43 is used to stretch into cylinder
Inside positioning seat 3, V-type sliding block 34 is opened, to be put into cylinder body of fire extinguisher 2.
The cylinder crawl station 4 of the present embodiment captures cylinder body of fire extinguisher 2 automatically using manipulator, and is automatically positioned and presss from both sides
Tightly, the problem of solving conventional fire extinguisher cylinder 2 needs manually to pick and place, and the more people of need could complete.Cylinder captures the specific of station 4
Workflow is as follows：Y-axis cylinder slides in place along Y-axis cylinder slide unit 412, and X-axis cylinder 421 promotes 422 downlink of claw, and crawl is gone out
Firearm cylinder 2.Then X-axis cylinder 421 resets, and Y-axis cylinder drives X-axis cylinder 421 to be moved to the top of cylinder positioning seat 3, X-axis gas
421 downlink of cylinder, simultaneously clamps on positioning mechanical arm 43 and stretches into 3 internal action of cylinder positioning seat in centralized positioning block 33, V-type sliding block 34
Link and then open, claw 422 unclamps cylinder body of fire extinguisher 2 is put into two V-type sliding blocks 34 between, clamping and positioning manipulator 43 is multiple
Position, 34 Automatic-clamping fixed fire extinguishing cylinder 2 of V-type sliding block, X-axis cylinder 421 rises, and Y-axis cylinder resets, single cylinder body of fire extinguisher
2 grasping manipulations are completed.
Referring to Fig. 3, the filling station 5 of dry powder of the present embodiment includes storage tank 52, sub-material cylinder 53, first flow control mechanism
54th, second flow control mechanism 55 and Z axis vibration platform 56, storage tank 52 is padded by increasing platform 51, which goes out
Pipe material is connected with the feed pipe of sub-material cylinder 53, and the output channel of sub-material cylinder 53 passes through 54 He of first flow control mechanism successively
It is inserted into after second flow control mechanism 55 in cylinder body of fire extinguisher 2, the dry powder output flow of sub-material cylinder 53 is controlled by first flow
Mechanism 54 and second flow control mechanism 55 control, and first flow control mechanism 54 is substantially carried out big flow control, second flow
Control mechanism 55 is substantially carried out Small Flow Control.First flow control mechanism 54 and second flow control mechanism 55 are both provided with stream
Amount monitoring device and flow control valve, flow monitoring device detect the dry powder output flow of 53 discharge pipe of sub-material cylinder in real time,
And detection signal is delivered to control system, the aperture of flow control valve is controlled after being handled by control system signal,
So as to improve the filling precision of dry powder.The Z axis vibration platform 56 is arranged at after second flow control mechanism 55, fire extinguisher
Cylinder 2 is inserted in Z axis vibration platform 56, and Z axis vibration platform 56 controls cylinder body of fire extinguisher 2 regular reciprocal in dry powder pouring process
Vibration.
Referring to Fig. 4, the filling station 5 of dry powder of the present embodiment is also provided with supporting mechanism 57, which is used for branch
Support cylinder positioning seat 3.Supporting mechanism 57 includes bottom plate 571, jacking axis 572, buffer bar 573, buffer spring 574, limiting plate 575
With lifting platform 576, the jacking axis 572 is arranged at the middle part of bottom plate 571, the top of the jacking axis 572 and lifting platform
576 are connected, and jacking axis 572 drives lifting platform 576 to be moved in vertical direction, so as to control cylinder body of fire extinguisher 2 in vertical direction
On position.Lifting platform 576 is provided at both ends with step, which matches somebody with somebody with being arranged at the limiting plate 575 at 571 both ends of bottom plate
Close, limit the movement of 576 in the vertical direction of lifting platform, the buffer bar 573 is provided with jacking axis 572 for axial symmetry
2, buffer spring 574 is cased with the buffer bar 573, the setting of buffer bar 573 and buffer spring 574 is primarily to ensure top
Peaceful 576 even runnings, while coordinate in dry powder pouring process the vibration of Z axis vibration platform 56.
The filling station 5 of dry powder of the present embodiment overcomes traditional powder filling device and uses weighting manner, filling accuracy error and
The problem of intensity of workers is big, the station use flow control, are divided into expendable and re-filling, not only filling speed
Degree is fast, and it is high to fill powder precision.The dress powder flow path of the present embodiment is as follows：Filling dry powder is poured into storage tank 52, by storage tank 52 into
Sub-material cylinder 53 is sent into after row processing.After 53 pairs of filling dry powder of sub-material cylinder are disposed, instruction, first flow are sent by control system
Control mechanism 54 makes rational flow control, and does outflow adjustment according to actual filling situation and realize Quick-filling, filling
During the fast vibration back and forth of Z axis vibration platform 56, filling dry powder is evenly distributed, consolidation.Treat fire extinguisher
When dry powder is full of soon in cylinder 2, control system provides instruction, and second flow control mechanism 55 makes rational Small Flow Control,
And according to actual filling situation do outflow adjustment to complete ending filling.The quick shake back and forth of Z axis vibration platform 56 in pouring process
It is dynamic, filling dry powder is evenly distributed, consolidation, single dry powder fill operations are completed.In addition, in order to adapt to not
Dry powder with model fire extinguisher is filling, while coordinates the vibration of Z axis vibration platform 56, and cylinder positioning seat 3 is run from a upper station
After in place, it can be supported by supporting mechanism 57, to adjust cylinder body of fire extinguisher 2 apart from Z axis vibration platform 56 and sub-material cylinder 53
Distance, makes the dry powder fill operations of different model fire extinguisher can be smoothed out.
Referring to Fig. 5, the labeler station 6 includes electric cabinet 61, fixed link 62, chassis 63, camera 64, manipulator 65
With control panel 66, electric cabinet 61 is connected by fixed link 62 with chassis 63, and chassis 63 is disc, the chassis 63 and manipulator
65 are connected, and camera 64 is provided with chassis 63, and the control panel 66 is arranged at the side of electric cabinet 61, electric cabinet 61
Information processing mechanism that is internal then being provided with machine vision.
Inventor points out that dry powder extinguisher label currently on the market all by the way of manually labelling, not only labels
Of high cost, intensity of workers is big, and situations such as label is crooked, species is not inconsistent, and label height is not fixed easily occurs, this
The presentation quality of fire extinguisher is influenced very much, has influenced the market competitiveness of dry powder extinguisher.Deficiency, this reality for more than
Apply after labeler station 6 has been added to the filling station 5 of dry powder by example according to technique adjustment, using manipulator automatic marking, industry
Camera vision system control mark position, mark speed is fast, and positional precision is high, and is not in that label is crooked, species is not inconsistent
Open defect, substantially increases the market competitiveness of dry powder extinguisher.The labeling flow of the present embodiment is as follows：Cylinder positioning seat 3
Carry cylinder body of fire extinguisher 2 and reach labeler station 6, camera 64 detects reasonably to label region, sends pulse signal, manipulator
65 start to label work according to the instruction of control system along desired guiding trajectory, and whole poster process can be with real-time display to chain of command
On display screen on plate 66, observed for staff.
Referring to Fig. 6, gas head assembling station 7 includes the slotting gentle head of gas head station and tightens station, inserts gas head station bag
Include motor fixing frame 71, gas head driving apparatus 72, push stepper motor 73 and slotting gas head manipulator 74, pushing stepping electricity
Machine 73 is fixed on workbench 11 by motor fixing frame 71, and gas head driving apparatus 72 is arranged at 71 top of motor fixing frame, gas
Head driving apparatus 72 drives slotting gas head manipulator 74 to move in the horizontal direction, and pushes stepper motor 73 and then drives slotting gas head manipulator
74 move in vertical direction.The gas head, which tightens station, includes driving device fixed frame 75, servo drive 76, rotation axis
771st, torsion sensor 772, gas fixture head 78 and fixed block 79, servo drive 76 are fixed by driving device fixed frame 75
In on workbench 11, which is connected by rotation axis 771 with gas fixture head 78, the torsion sensor
772 are arranged in rotation axis 771, and fixed block 79 is additionally provided with the underface of gas fixture head 78, and the fixed block 79 clamps
Fixed fire extinguishing cylinder 2.
Gas head assembling 7 workflow of station of the present embodiment is as follows：Gas first 21 slides into slotting gas head manipulator by dead weight
74 crawl stations, insert gas head manipulator 74 and capture gas first 21, gas head driving apparatus 72, which drives to insert gas head manipulator 74 and move to, to go out
Directly over firearm cylinder 2, the concentric position with cylinder body of fire extinguisher 2.Push stepper motor 73 and drive slotting gas head manipulator 74 gas
First 21 inject in cylinder body of fire extinguisher 2, and gas head driving apparatus 72 and pushing stepper motor 73 reset.Conveyer belt 12 will be inserted into gas first 21
Cylinder body of fire extinguisher 2 be transmitted to gas head and tighten station, photoelectricity trigger mechanism detects that cylinder body of fire extinguisher 2 reaches, by signal feedback
To control system, control system, which sends instruction control servo drive 76 and pushes, makes gas fixture head 78 reach operating position.Gas
Fixture head 78 fixes gas first 21, while fixed block 79 fixes cylinder body of fire extinguisher 2 and starts to combine, when torsion sensor 772 passes
Gas fixture head 78 is stopped when the torsion signal passed reaches predetermined value, unclamps gas first 21, and single gas head assembly operation is completed.
The gas head assembling station 7 of the present embodiment has automatic putting gas first 21, the function of installing and tighten automatically, servo electricity
Machine drives, and torsion can control, and inserts gas head manipulator 74 and puts the first 21 positional precision height of gas, it is strong to overcome traditional-handwork assembling work
Degree is big, assembles disunity, easily occurs twisting the problem of not leaking powder phenomenon tightly, product quality is stablized, and uniformity is strong, assembling speed
It hurry up.
Referring to Fig. 7, the inflation and pressure detecting station 8 include inflator pump fixed frame 81, inflator pump 82, inflation quickly
Connector 83, fire extinguisher fixed frame 84, to hold out against spring 85, positioning plate 86, lifting cylinder fixed frame 87, lifting cylinder 88 and pressure measurement fast
Quick coupling 89.The inflator pump 82 is fixed on workbench 11 by inflator pump fixed frame 81, which, which is connected with, fills
Gas quick coupling 83.Fire extinguisher fixed frame 84 is additionally provided with inside the inflator pump fixed frame 81, holds out against one end of spring 85
Against the crossbeam of 84 upper end of fire extinguisher fixed frame, the other end of spring 85 is held out against against positioning plate 86, in the positioning plate 86
Portion offers hole, and the upper end of cylinder body of fire extinguisher 2 is inserted into the hole that the positioning plate 86 opens up, and positioning plate 86 is actual to play a protective cover
Effect, avoid cylinder body of fire extinguisher 2 from bursting in gas replenishment process, injury produced to the staff on periphery.The lifting air
Cylinder 88 is arranged on workbench 11 by lifting cylinder fixed frame 87, piston end and the pressure measurement quick coupling 89 of the lifting cylinder 88
It is connected, pressure measurement quick coupling 89 is internally provided with pressure-detecting device, can quickly detect gas pressure in cylinder body of fire extinguisher 2.
The inflation of the present embodiment and pressure detecting station 8 can realize that control system can to 2 automatic inflating of cylinder body of fire extinguisher
Air pressure is carried out to detect and adjust in time, while control system can also carry out automatic alarm prompting to defective work, relative to biography
Unite artificial clamping, manual operations, observes the form of pressure gauge, avoids that intensity of workers is big, and eyes are easily tired, production
The phenomenon of raw erroneous judgement.The present embodiment progress cylinder body of fire extinguisher 2 is inflated and the process of pressure detecting is as follows：Conveyer belt 12 will assemble
The cylinder body of fire extinguisher 2 of gas head is delivered to inflation and pressure detecting station 8, and inflating fast joint 83 is started to work, quick gentle head
21 connections, inflator pump 82 start to inflate.Pressure value is fed back to digital display by the pressure sensor set on inflating fast joint 83
Control instrument, after pressure reaches the numerical value of digital display control instrument, stops inflation.Pressure is freely adjustable in cylinder body of fire extinguisher 2,
Inflationtime also can adjust, and be generally located within 10S.After the completion of charge operation, cylinder body of fire extinguisher 2 reaches pressure detecting work
Position, lifting cylinder 88 drive pressure measurement quick coupling 89 to move to first 21 top of gas, 89 signals detected of pressure measurement quick coupling
Issue and be conveyed to control system, control system makes a mark and assesses after carrying out data processing.
The automatic package system of a kind of dry powder extinguisher described in embodiment 1, use mechanical automation and appliance component with
And the Combination Design of intelligent electric appliance, system operation is safe and reliable, and speed is fast, it is ensured that product quality, improves production efficiency；And grasp
Make it is simple and convenient, manufacture cost it is low, highly practical.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (7)
1. a kind of automatic package system of dry powder extinguisher, including workbench (11) and on workbench (11) loopy moving transmission
Band (12), it is characterised in that：The cylinder for further including cylinder positioning seat (3) and being set gradually along conveyer belt (12) direction of motion is grabbed
Take station (4), the filling station of dry powder (5), labeler station (6), gas head assembling station (7), inflation and pressure detecting station (8)；
The cylinder positioning seat (3) includes base (31), driven roller (32), centralized positioning block (33) and V-type sliding block (34), base
(31) it is arranged on conveyer belt (12), which is internally provided with a circle driven roller (32), driven roller (32) inner side
Centralized positioning block (33) is provided with, the centralized positioning block (33) is connected with V-type sliding block (34), which clamps
Fixed fire extinguishing cylinder (2), the cylinder positioning seat (3) pass through above-mentioned station, and above-mentioned each work successively with conveyer belt (12) movement
Position controlled by control system, be automatically performed cylinder body of fire extinguisher crawl, dry powder it is filling, labeling, gas head assembling, inflation and pressure inspection
Survey operation；
The cylinder crawl station (4) includes fixing bracket (411), X-axis cylinder (421), Y-axis cylinder and clamping and positioning machinery
Hand (43), the fixing bracket (411) one end are fixed on workbench (11), and the other end of the fixing bracket (411) is set
There is Y-axis cylinder slide unit (412), the Y-axis cylinder is arranged on Y-axis cylinder slide unit (412)；The X-axis cylinder (421) with
Y-axis cylinders, the bottom of the X-axis cylinder (421) are provided with claw (422)；The clamping and positioning manipulator (43) is set
In on workbench (11), which stretches out in the horizontal direction；
The filling station of the dry powder (5) includes storage tank (52), sub-material cylinder (53), first flow control mechanism (54), second
Flow control mechanism (55) and Z axis vibration platform (56), storage tank (52) are connected with sub-material cylinder (53), the dry powder of sub-material cylinder (53)
Output flow is controlled by first flow control mechanism (54) and second flow control mechanism (55), the Z axis vibration platform
(56) cylinder body of fire extinguisher (2) vibration is controlled.
A kind of 2. automatic package system of dry powder extinguisher according to claim 1, it is characterised in that：The dry powder is filling
Station (5) further includes supporting mechanism (57), which is used to support cylinder positioning seat (3), supporting mechanism (57) bag
Bottom plate (571), jacking axis (572), buffer bar (573), buffer spring (574), limiting plate (575) and lifting platform (576) are included,
The jacking axis (572) is arranged at the middle part of bottom plate (571), top and lifting platform (576) phase of the jacking axis (572)
Even, jacking axis (572) drives lifting platform (576) to be moved in vertical direction；Lifting platform (576) is provided at both ends with step,
The step and limiting plate (575) cooperation for being arranged at bottom plate (571) both ends, limitation lifting platform (576) in the vertical direction
It is mobile；The buffer bar (573) is provided with 2 to jack axis (572) for axial symmetry, is cased with buffering on the buffer bar (573)
Spring (574).
A kind of 3. automatic package system of dry powder extinguisher according to claim 1 or 2, it is characterised in that：The labeling
Station (6) includes electric cabinet (61), fixed link (62), chassis (63), camera (64), manipulator (65) and control panel
(66), electric cabinet (61) is connected by fixed link (62) with chassis (63), and chassis (63) are connected with manipulator (65), and chassis
(63) camera (64) is provided with；The control panel (66) is arranged at the side of electric cabinet (61).
A kind of 4. automatic package system of dry powder extinguisher according to claim 3, it is characterised in that：The gas head assembling
Station (7) includes motor fixing frame (71), gas head driving apparatus (72), pushes stepper motor (73), inserts gas head manipulator (74),
The pushing stepper motor (73) is fixed on workbench (11) by motor fixing frame (71), and gas head driving apparatus (72) is set
Motor fixing frame (71) top is placed in, gas head driving apparatus (72) drives slotting gas head manipulator (74) to move in the horizontal direction, under
Press stepper motor (73) then to drive and insert gas head manipulator (74) in vertical direction movement.
A kind of 5. automatic package system of dry powder extinguisher according to claim 4, it is characterised in that：The gas head assembling
Station (7) further include driving device fixed frame (75), servo drive (76), rotation axis (771), torsion sensor (772),
Gas fixture head (78) and fixed block (79), servo drive (76) are fixed on workbench by driving device fixed frame (75)
(11) on, which is connected by rotation axis (771) with gas fixture head (78), the torsion sensor
(772) it is arranged in rotation axis (771), fixed block (79), the fixation is additionally provided with immediately below gas fixture head (78)
Block (79) is fixedly clamped cylinder body of fire extinguisher (2).
A kind of 6. automatic package system of dry powder extinguisher according to claim 5, it is characterised in that：The inflation and pressure
Power detection station (8) includes inflator pump fixed frame (81), inflator pump (82), inflating fast joint (83), fire extinguisher fixed frame
(84), spring (85) and positioning plate (86) are held out against；The inflator pump (82) is fixed on work by inflator pump fixed frame (81)
On platform (11), which is connected with inflating fast joint (83)；Also set up inside the inflator pump fixed frame (81)
There is fire extinguisher fixed frame (84), hold out against one end of spring (85) against fire extinguisher fixed frame (84) crossbeam, hold out against spring (85)
For the other end against positioning plate (86), the positioning plate (86) middle part offers hole, and the upper end of cylinder body of fire extinguisher (2) is inserted into this and is determined
In the hole that position plate (86) opens up.
A kind of 7. automatic package system of dry powder extinguisher according to claim 6, it is characterised in that：The inflation and pressure
Power detection station (8) further includes lifting cylinder fixed frame (87), lifting cylinder (88) and pressure measurement quick coupling (89), the liter
Sending down abnormally ascending cylinder (88) is arranged on workbench (11) by lifting cylinder fixed frame (87), the piston end of the lifting cylinder (88) and survey
Quick coupling (89) is pressed to be connected.
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| CN201510531846.2A CN105169587B (en) | 2015-08-24 | 2015-08-24 | A kind of automatic package system of dry powder extinguisher |
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| CN201510531846.2A CN105169587B (en) | 2015-08-24 | 2015-08-24 | A kind of automatic package system of dry powder extinguisher |
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| CN105169587A CN105169587A (en) | 2015-12-23 |
| CN105169587B true CN105169587B (en) | 2018-05-11 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108498987B (en) * | 2018-06-06 | 2023-03-31 | 河南省绿博能源设备有限公司 | Automatic filling production line of dry powder fire extinguisher |
| CN109678098B (en) * | 2018-12-24 | 2020-11-24 | 苏师大半导体材料与设备研究院(邳州)有限公司 | Circular liquid distribution device with cleaning and collecting functions and convenience for material receiving and homogenizing operations |
| CN111265801B (en) * | 2020-01-20 | 2021-09-14 | 郑州市中岳消防器材有限公司 | Production process of dry powder fire extinguisher |
| CN111589015A (en) * | 2020-06-05 | 2020-08-28 | 东阳坪洲电动车科技有限公司 | Explosion-proof fire extinguishing device for electric vehicle |
| CN113589769B (en) * | 2021-07-31 | 2022-04-01 | 江苏恩威联合消防器材制造有限公司 | Fire extinguisher production line control system |
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| CN105169587A (en) | 2015-12-23 |
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