CN105159212A - State spot-check and maintenance monitoring system and method of mobile machinery - Google Patents
State spot-check and maintenance monitoring system and method of mobile machinery Download PDFInfo
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- CN105159212A CN105159212A CN201510495557.1A CN201510495557A CN105159212A CN 105159212 A CN105159212 A CN 105159212A CN 201510495557 A CN201510495557 A CN 201510495557A CN 105159212 A CN105159212 A CN 105159212A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The invention relates to the technical field of Internet mobile application, and especially to a state spot-check and maintenance monitoring system and method of mobile machinery. The system comprises ACC control units, a GPS positioning system, a background monitoring system and a mobile phone terminal, wherein the ACC control units are mounted on different mobile machinery devices, the GPS positioning system and the background monitoring system communicate with the ACC control units, the mobile phone terminal communicates with the GPS positioning system, and the background monitoring system communicates with both the GPS positioning system and the mobile phone terminal. The monitoring system can be used to master the operation state of single mobile machinery device via spot check and maintenance, receive advanced notification and prompt information of spot check and maintenance, maintain the corresponding device timely, ensure that spot check and maintenance are carried out smoothly within prescribed time, avoid low working efficiency and insufficient management caused by continuous work of the devices and untimely spot check and maintenance, achieve standard device management, reduce the device cost, and improve the utilization rate of the devices.
Description
(1) technical field
The present invention relates to internet Mobile solution technical field, particularly mobile handling machinery state spot check repair and maintenance supervisory system and method.
(2) background technology
At present, a large amount of mobile handling machinery works in the building site that the freight volume such as harbour, mine is large, work-yard disperses, and the working environment in harbour, mine determines the present situation that mobile handling machinery work place is not concentrated, workload is large.Carrying out Real-Time Monitoring to the duty of mobile handling machinery and grasping is the important component part of cost control in production run, precision management, has very important effect to the realization of company management target.
Because the state of mobile handling machinery in ongoing operations, energy resource consumption and plant maintenance need in time, system, conveniently to supervise, the each Port of current National, mine and equipment control industry are all in the Standardization instrument daily management carrying out fine-grained management, total involvement, but major part for how standardizing, how becoming more meticulous also only rests on administration and supervision authorities and paper, there is no effective, advanced technical tool, fine-grained management, standardized management are fulfilled, does not have more effectively to carry out process control and process management.Therefore, we need by up to date technics means, improve and specification by artificial means or the simple unapproachable way to manage of system equipment, by the technological means of advanced person, each node is controlled, can directly operate by effective conforming equipment, reduce artificial interference and temporal delayed as far as possible, for management provides authentic and valid foundation, really realize becoming more meticulous, the object of standardized management.
(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, provide mobile handling machinery state spot check repair and maintenance supervisory system and method, the ruuning situation of separate unit mobile handling machinery equipment can be understood in real time and the spot check of energy receiving equipment, repair and maintenance prior notice, prompting message, in time relevant device is safeguarded, guarantee equipment the carrying out smoothly of spot check repair and maintenance at the appointed time, avoid equipment continuous firing and the low and management absence of the work efficiency brought of spot check repair and maintenance not in time, reach conforming equipment management, reduce equipment cost, improve the target of equipment use efficiency, solve problems of the prior art.
The present invention is achieved through the following technical solutions:
Mobile handling machinery state spot check repair and maintenance supervisory system, comprise the ACC control module be installed on each mobile handling machinery equipment, the GPS positioning system communicated with ACC control module and background monitoring system, the mobile phone terminal communicated with GPS positioning system, with the background monitoring system of GPS positioning system and mobile phone terminal communication mutually;
Described ACC control module comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and described ACC power switch is connected with the key ignition switch of mobile handling machinery;
Described GPS positioning system by gps antenna receive ACC control module mobile handling machinery locating information and by information real-time Transmission to background monitoring system; Described background monitoring system by GSM antenna receive ACC control module mobile handling machinery Start-up and operating performance information and by data processing and compare of analysis by mobile handling machinery corrective maintenance and spot check periodic reminder Signal transmissions to mobile phone terminal, described mobile phone terminal is again according to the mobile handling machinery device location information positioning equipment present position of background monitoring system transmission, then perform the maintenance of respective flow machinery, spot check or maintenance job, the maintenance determined by human-edited after completing, spot check or maintenance result are also back to background monitoring system.
Described mobile phone terminal and background monitoring system carry out data communication by mobile network.
Described background monitoring system comprises background monitoring terminal, switch and server; Described background monitoring terminal, switch and server are interconnected transmission by LAN (Local Area Network).
Described server comprises apps server and database server.
Pre-set corrective maintenance, spot check and periodical repair cycle according to each mobile handling machinery performance and operation duration and carry out timed reminding program on an application server.
Described mobile handling machinery is shovel loader, excavator, tray car.
Adopt above-mentioned mobile handling machinery state spot check repair and maintenance supervisory system to carry out the method for spot check repair and maintenance, comprise the steps:
(1) install on each mobile handling machinery and connect ACC control module, when mobile handling machinery starts, mobile handling machinery positional information is transferred to GPS positioning system by ACC control module, then by GPS Oriented Systems Transport to background monitoring system; Mobile handling machinery start signal is transferred to background monitoring system by ACC control module simultaneously;
(2) maintenance of each mobile handling machinery equipment, spot check, the information in periodical repair cycle, project and reminder are set in advance on background monitoring system; After background monitoring system receives the mobile handling machinery enabling signal that ACC control module sends, carry out data processing and compare of analysis by database server in LAN (Local Area Network) and start the reminder of maintenance, spot check, then this prompting message is transferred to mobile phone terminal by mobile network, after mobile phone terminal receives prompting message, prepare maintenance, the carrying out of spot check and periodical repair work according to the positional information of the respective flow machinery of background monitoring system transmission;
(3) after the maintenance of timely completing steps (2) relevant device, spot check and periodical repair work, the spot check determined by human-edited at mobile phone terminal, maintenance, periodical repair time and project have been completed information and have been back to background monitoring system, with this spot check to each equipment, maintenance with regularly carry out tracing management.
The described ACC control module of step (1) comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and described ACC power switch is connected with the key ignition switch of mobile handling machinery; Described background monitoring system comprises background monitoring terminal, switch and server; Described background monitoring terminal, switch and server are connect by LAN (Local Area Network) phase interconnecting transfer; Described server comprises apps server and database server.
The maintenance of the described each mobile handling machinery equipment pre-set, spot check and periodical repair cycle information, project and reminder are all arranged in apps server.
The invention has the beneficial effects as follows:
The monitoring and management function of mobile handling machinery equipment combines by the present invention, the overall operation situation of equipment is monitored in real time, Real-time Obtaining equipment is in operational process when position and worktable, achieve the function that the monitoring of equipment is integrated with spot check repair and maintenance, Data support is accurately provided in real time to the spot check repair and maintenance of equipment, thus constitute one there is monitoring of tools, safeguard, maintenance, prevention, manage the system be integrated, really achieve the information requirements of the monitor management of mobile handling machinery equipment, assist enterprise to realize equipment high efficiency to use, prevention and maintain, grasp the important means of equipment operating service condition and information system management, greatly save equipment control cost, extend service life of equipment, reduce operating cost.
The present invention is the first Application on port flowage machine, change the conventional management models of mobile handling machinery equipment, to harbour, mine and municipal construction unit, mobile handling machinery quantity is larger, the client that using area is comparatively disperseed has general value for applications, can be equipment use and supvr provides effective way to manage, basic data, and can the management of effectively specification field apparatus and personnel, for mobile units management provides soft reliably, hardware technology ensures, the problem in use occurred in the whole life cycle of better watch-dog, to routine use, maintenance, the whole process safeguarded is reviewed, greatly reduce the handling cost of mobile handling machinery, use cost, extension device serviceable life, realize the fine-grained management of mobile handling machinery.
(4) accompanying drawing explanation
Fig. 1 is ACC control module schematic diagram of the present invention;
Fig. 2 is the network topological diagram of supervisory system of the present invention.
(5) embodiment
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited thereto.
As shown in accompanying drawing 1-2, mobile handling machinery state spot check repair and maintenance supervisory system, comprise the ACC control module be installed on each mobile handling machinery equipment, the GPS positioning system communicated with ACC control module and background monitoring system, the mobile phone terminal communicated with GPS positioning system, with the background monitoring system of GPS positioning system and mobile phone terminal communication mutually;
Described ACC control module comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and described ACC power switch is connected with the key ignition switch of mobile handling machinery;
Described GPS positioning system by gps antenna receive ACC control module mobile handling machinery locating information and by information real-time Transmission to background monitoring system; Described background monitoring system by GSM antenna receive ACC control module mobile handling machinery Start-up and operating performance information and by data processing and compare of analysis by mobile handling machinery corrective maintenance and spot check periodic reminder Signal transmissions to mobile phone terminal, described mobile phone terminal is again according to the mobile handling machinery device location information positioning equipment present position of background monitoring system transmission, then perform the maintenance of respective flow machinery, spot check or maintenance job, the maintenance determined by human-edited after completing, spot check or maintenance result are also back to background monitoring system.
Described mobile phone terminal and background monitoring system carry out data communication by mobile network.
Described background monitoring system comprises background monitoring terminal, switch and server; Described background monitoring terminal, switch and server are interconnected transmission by LAN (Local Area Network).
Described server comprises apps server and database server.
Pre-set corrective maintenance, spot check and periodical repair cycle according to each mobile handling machinery performance and operation duration and carry out timed reminding program on an application server.
Described mobile handling machinery is shovel loader, excavator, tray car.
Adopt above-mentioned mobile handling machinery state spot check repair and maintenance supervisory system mobile handling machinery to be carried out to a method for spot check repair and maintenance, adopt following operation steps:
(1) connection ACC control module is installed on each mobile handling machinery, ACC control module comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and ACC power switch is connected with the key ignition switch of mobile handling machinery;
When mobile handling machinery starts, mobile handling machinery positional information is transferred to GPS positioning system by gps antenna by the main frame of ACC control module, then by GPS Oriented Systems Transport to the background monitoring terminal demonstration of background monitoring system; The main frame of ACC control module carries out mobile network's transmission by GSM antenna simultaneously, the start signal of mobile handling machinery is transferred to the background monitoring terminal of background monitoring system;
(2) maintenance of each mobile handling machinery equipment, spot check, the information in periodical repair cycle, project and reminder are set in advance in the apps server of background monitoring system; After background monitoring terminal receives the mobile handling machinery enabling signal that ACC control module sends, carry out data processing and comparison, analysis start the reminder of maintenance, spot check by apps server in LAN (Local Area Network) and database server, transfer to background monitoring terminal by switch and perform; This prompting message is transferred to mobile phone terminal by mobile network by background monitoring terminal, after mobile phone terminal receives prompting message, according to the positional information determination equipment position of the respective flow machinery of background monitoring system transmission and prepare to maintain, the carrying out of spot check and periodical repair work;
(3) after the maintenance of timely completing steps (2) respective flow plant equipment, spot check and periodical repair work, the spot check determined by human-edited at mobile phone terminal, maintenance, periodical repair time and project have been completed information and have been back to background monitoring terminal, carry out tracing management with this spot check to each mobile handling machinery equipment, maintenance and periodical repair.
Above-mentioned supervisory system and method avoid mobile handling machinery equipment point-detecting, maintenance and periodical repair not in time, imperfect, lack of standardization, complete record and statistics can be carried out to mobile handling machinery equipment operation condition and operating time, spot check, maintenance and periodical repair project, greatly reduce the handling cost of mobile handling machinery, use cost, extension device serviceable life, realize the fine-grained management of mobile handling machinery.
Claims (9)
1. mobile handling machinery state spot check repair and maintenance supervisory system, it is characterized in that: comprise the ACC control module be installed on each mobile handling machinery equipment, the GPS positioning system communicated with ACC control module and background monitoring system, the mobile phone terminal communicated with GPS positioning system, with the background monitoring system of GPS positioning system and mobile phone terminal communication mutually;
Described ACC control module comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and described ACC power switch is connected with the key ignition switch of mobile handling machinery;
Described GPS positioning system by gps antenna receive ACC control module mobile handling machinery locating information and by information real-time Transmission to background monitoring system; Described background monitoring system by GSM antenna receive ACC control module mobile handling machinery Start-up and operating performance information and by data processing and compare of analysis by mobile handling machinery corrective maintenance and spot check periodic reminder Signal transmissions to mobile phone terminal, described mobile phone terminal is again according to the mobile handling machinery device location information positioning equipment present position of background monitoring system transmission, then perform the maintenance of respective flow machinery, spot check or maintenance job, the maintenance determined by human-edited after completing, spot check or maintenance result are also back to background monitoring system.
2. mobile handling machinery state spot check repair and maintenance supervisory system according to claim 1, is characterized in that: described mobile phone terminal and background monitoring system carry out data communication by mobile network.
3. mobile handling machinery state spot check repair and maintenance supervisory system according to claim 1, is characterized in that: described background monitoring system comprises background monitoring terminal, switch and server; Described background monitoring terminal, switch and server are interconnected transmission by LAN (Local Area Network).
4. mobile handling machinery state spot check repair and maintenance supervisory system according to claim 3, is characterized in that: described server comprises apps server and database server.
5. mobile handling machinery state spot check repair and maintenance supervisory system according to claim 4, is characterized in that: pre-set corrective maintenance, spot check and periodical repair cycle according to each mobile handling machinery performance and operation duration and carry out timed reminding program on an application server.
6. mobile handling machinery state spot check repair and maintenance supervisory system according to claim 1, is characterized in that: described mobile handling machinery is shovel loader, excavator, tray car.
7. carry out a method for spot check repair and maintenance by the arbitrary described mobile handling machinery state spot check repair and maintenance supervisory system of claim 1-6, it is characterized in that: comprise the steps:
(1) install on each mobile handling machinery and connect ACC control module, when mobile handling machinery starts, mobile handling machinery positional information is transferred to GPS positioning system by ACC control module, then by GPS Oriented Systems Transport to background monitoring system; Mobile handling machinery start signal is transferred to background monitoring system by ACC control module simultaneously;
(2) maintenance of each mobile handling machinery equipment, spot check, the information in periodical repair cycle, project and reminder are set in advance on background monitoring system; After background monitoring system receives the mobile handling machinery enabling signal that ACC control module sends, carry out data processing and compare of analysis by database server in LAN (Local Area Network) and start the reminder of maintenance, spot check, then this prompting message is transferred to mobile phone terminal by mobile network, after mobile phone terminal receives prompting message, prepare maintenance, the carrying out of spot check and periodical repair work according to the positional information of the respective flow machinery of background monitoring system transmission;
(3) after the maintenance of timely completing steps (2) relevant device, spot check and periodical repair work, the spot check determined by human-edited at mobile phone terminal, maintenance, periodical repair time and project have been completed information and have been back to background monitoring system, with this spot check to each equipment, maintenance with regularly carry out tracing management.
8. a kind of mobile handling machinery state spot check maintenance method according to claim 7, it is characterized in that: the described ACC control module of step (1) comprises ACC power switch, the main frame be connected by wire with ACC power switch and the gps antenna be installed on main frame and GSM antenna, and described ACC power switch is connected with the key ignition switch of mobile handling machinery; Described background monitoring system comprises background monitoring terminal, switch and server; Described background monitoring terminal, switch and server are connect by LAN (Local Area Network) phase interconnecting transfer; Described server comprises apps server and database server.
9. a kind of mobile handling machinery state spot check maintenance method according to claim 7 or 8, is characterized in that: described in the maintenance of each mobile handling machinery equipment, spot check and periodical repair cycle information, project and the reminder that pre-set all be arranged in apps server.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510495557.1A CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510495557.1A CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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| Publication Number | Publication Date |
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| CN105159212A true CN105159212A (en) | 2015-12-16 |
| CN105159212B CN105159212B (en) | 2018-08-21 |
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| CN201510495557.1A Expired - Fee Related CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110516819A (en) * | 2019-06-03 | 2019-11-29 | 东泽节能技术（苏州）有限公司 | Method, apparatus and system are determined based on the wearing detail maintenance time of cloud communication |
| CN112529212A (en) * | 2019-08-27 | 2021-03-19 | 郑州宇通重工有限公司 | Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance |
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| CN105159212B (en) | 2018-08-21 |
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Granted publication date: 20180821 Termination date: 20190813 |