CN112529212A - Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance - Google Patents
Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance Download PDFInfo
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- 238000004140 cleaning Methods 0.000 description 4
- 241001417527 Pempheridae Species 0.000 description 2
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Abstract
The invention relates to a sanitation vehicle, and an automatic reminding method and system for sanitation vehicle maintenance, and belongs to the technical field of sanitation vehicles. The method comprises the following steps: pre-storing a first maintenance plan; the first maintenance plan at least comprises maintenance indexes of each loading mechanism, and the maintenance indexes of each loading mechanism at least comprise operation times indexes of each loading mechanism and/or operation duration indexes of each loading mechanism; acquiring operation data of the loading mechanism in real time; the operation data at least comprises the operation times of the loading mechanism and/or the operation duration of the loading mechanism; comparing the operation data with the maintenance index of the corresponding loading mechanism; and if the operation data reaches the maintenance index of the corresponding loading mechanism, reminding is carried out. According to the maintenance reminding method and the maintenance reminding device, the maintenance plan of the loading mechanism is formulated, and the automatic reminding of the maintenance of the loading mechanism is realized through the comparison between the operation data of the loading mechanism collected in real time and the maintenance plan, so that the reliability of the maintenance reminding is improved.
Description
Technical Field
The invention relates to a sanitation vehicle, and an automatic reminding method and system for sanitation vehicle maintenance, and belongs to the technical field of sanitation vehicles.
Background
The chassis and the upper mounting mechanism in the sanitation vehicle have respective maintenance rules. The chassis is maintained according to the running mileage by adopting a common vehicle maintenance mode; the upper garment is a special mechanism of the sanitation vehicle, generally adopts a maintenance mode of operation time length, manually works out maintenance interval time length of a chassis and the upper garment according to the use and management experience of the current vehicle, manually identifies whether the maintenance of the vehicle is due, and reminds a driver of the sanitation vehicle of maintenance due by a fleet manager, and because the reminding is manually operated, the maintenance is delayed or advanced due to some subjective or objective reasons. The maintenance can cause the excessive maintenance of the sanitation vehicle in advance, so that the maintenance cost is wasted; the maintenance delay can cause that the maintenance of the sanitation vehicle is not timely, so that the sanitation vehicle has faults, is aged too fast and has short service life.
In conclusion, the reliability of the manual reminding is low.
Disclosure of Invention
The invention aims to provide an automatic reminding method for sanitation vehicle maintenance, which is used for solving the problem of low reliability of manual reminding; meanwhile, an automatic reminding system for sanitation vehicle maintenance is also provided, so that the problem of low reliability of manual reminding is solved; still provide a sanitation car simultaneously for solve artifical problem that reminds the reliability low.
In order to achieve the purpose, the invention provides an automatic reminding method for sanitation vehicle maintenance, which comprises the following steps:
1) pre-storing a first maintenance plan; the first maintenance plan at least comprises maintenance indexes of each loading mechanism, and the maintenance indexes of each loading mechanism at least comprise operation times indexes of each loading mechanism and/or operation duration indexes of each loading mechanism;
2) acquiring operation data of the loading mechanism in real time; the operation data at least comprises the operation times of the loading mechanism and/or the operation duration of the loading mechanism;
3) comparing the operation data with a maintenance index of a corresponding loading mechanism; and if the operation data reaches the maintenance index of the corresponding loading mechanism, reminding.
In addition, the invention also provides a sanitation vehicle, which comprises an acquisition module for acquiring the operation data of the loading mechanism, a memory, a processor and a computer program which is stored in the memory and can run on the processor, wherein the processor realizes the automatic reminding method for the sanitation vehicle maintenance when executing the computer program.
In addition, the invention also provides an automatic reminding system for the maintenance of the sanitation vehicle, which comprises the sanitation vehicle and a background, wherein the sanitation vehicle is provided with an acquisition module for acquiring operation data of the loading mechanism, the background is communicated with the sanitation vehicle to acquire information acquired by the acquisition module, the background comprises a memory, a processor and a computer program which is stored in the memory and can run on the processor, and the processor realizes the automatic reminding method for the maintenance of the sanitation vehicle when executing the computer program.
The beneficial effects are that: according to the maintenance schedule of the loading mechanism, the maintenance schedule of the loading mechanism is formulated, and the operation data of the loading mechanism, which are collected in real time, is compared with the maintenance schedule, so that the automatic reminding of the maintenance of the loading mechanism is realized, the reliability of the maintenance reminding is improved, the maintenance cost waste caused by too early manual reminding is avoided, and the faults and the aging of the vehicle caused by too late manual reminding are also avoided.
Further, in the sanitation vehicle, the automatic reminding method and the system for sanitation vehicle maintenance, the step of enabling the operation data to reach the maintenance index corresponding to the loading mechanism includes: starting from the last maintenance, the operation times of the loading mechanism are more than or equal to the operation time index of the corresponding loading mechanism, and/or starting from the last maintenance, the operation time length of the loading mechanism is more than or equal to the operation time length index of the corresponding loading mechanism; the operation duration of the loading mechanism is the sum of the operation durations of each time.
The beneficial effects are that: by comparing the maintenance indexes from the last maintenance to the current maintenance with the operation data, the maintenance reminding is more accurate.
Further, in the sanitation vehicle and the automatic reminding method and system for the sanitation vehicle maintenance, after reminding, if the loading mechanism does not implement the maintenance within a specified time, the operation of the loading mechanism is limited.
The beneficial effects are that: the operation of the loading mechanism is limited, so that the loading mechanism is prevented from being damaged when the loading mechanism works for a long time after exceeding the maintenance period, and the safety of the operating mechanism is further ensured.
Further, in the sanitation vehicle and the automatic reminding method and system for the sanitation vehicle maintenance, the maintenance time of the loading mechanism is recorded after the loading mechanism implements the maintenance.
The beneficial effects are that: the maintenance condition of the sanitation vehicle can be monitored by recording the maintenance time.
Further, in the sanitation vehicle and the automatic reminding method and system for sanitation vehicle maintenance, the reminding further comprises reminding maintenance strategies to be adopted.
The beneficial effects are that: the prompt maintenance strategy can be used for maintenance personnel to make reference, and then the sanitation vehicle can be better maintained.
Further, in the sanitation vehicle and the automatic reminding method and system for sanitation vehicle maintenance, a second maintenance plan is also prestored; the second dimension protection plan at least comprises a maintenance index of the chassis, and the maintenance index of the chassis at least comprises a driving mileage index; acquiring the driving mileage data of the sanitation vehicle in real time, comparing the driving mileage data with the maintenance index of the chassis, and reminding if the driving mileage data reaches the maintenance index of the chassis.
The beneficial effects are that: the chassis is an important hardware for the maintenance of the sanitation truck, and can automatically remind the chassis, so that the safety of the sanitation truck can be further ensured.
Drawings
Fig. 1 is a schematic structural diagram of an automatic reminding system for sanitation vehicle maintenance of the invention.
Detailed Description
The embodiment of the automatic reminding system for the sanitation vehicle maintenance comprises:
the automatic reminding system for the maintenance of the sanitation vehicle (hereinafter referred to as a reminding system) provided by the embodiment comprises the sanitation vehicle and a background, wherein the sanitation vehicle is provided with an acquisition module for acquiring operation data of a loading mechanism, the background is communicated with the sanitation vehicle to acquire information acquired by the acquisition module, the background comprises a memory, a processor and a computer program which is stored in the memory and can run on the processor, and the processor realizes the automatic reminding method for the maintenance of the sanitation vehicle when executing the computer program.
The specific implementation mode of the reminding system is shown in fig. 1, the background is a smart sanitation cloud platform, the sanitation vehicle is used for realizing communication with the background and comprises a communication module, the communication module is arranged in a vehicle-mounted intelligent terminal (iCard1s) (certainly, the communication module can also be arranged in other controllers as long as a communication function is realized), the communication module transmits acquired data to the smart sanitation cloud platform in real time, and the smart sanitation cloud platform analyzes the received data so as to realize automatic reminding.
The specific process of the automatic reminding method for the sanitation vehicle maintenance is as follows:
1) pre-storing the first maintenance plan in a memory; the first maintenance plan at least comprises maintenance indexes of each loading mechanism, and the maintenance indexes of each loading mechanism at least comprise operation times indexes of each loading mechanism and/or operation duration indexes of each loading mechanism.
2) Acquiring operation data (namely real-time loading data) of a loading mechanism in real time through an acquisition module; the operation data at least comprises the operation times of the loading mechanism and/or the operation duration of the loading mechanism; and the collected operation data is transmitted to the intelligent environmental sanitation cloud platform through the communication module.
The operation times of the upper mounting mechanism are acquired through a vehicle-mounted intelligent terminal, high-low voltage level signals of the upper mounting mechanism are directly acquired through a vehicle CAN bus or a 485 interface generally, and the times of alternate level signals (such as level signals of a driving circuit or a switch of the upper mounting mechanism) in an operation state are used as the operation times of the upper mounting mechanism; the operation duration of the loading mechanism is acquired through the vehicle-mounted intelligent terminal, high-low voltage level signals of the loading operation mechanism are directly acquired through a vehicle CAN bus or a 485 interface generally, and the duration of the level signals in the operation state is used as the single operation duration of the loading mechanism.
The loading mechanism is a loading operation mechanism and comprises a cleaning system, a dust suppression system, a dust collection system, a compression system, a power system and the like, wherein hardware needing maintenance in the cleaning system comprises: a sweeper, a dust fall diaphragm pump, a high-pressure spray rod and a fan sucker; the hardware needing maintenance in the cleaning system is as follows: front and back nozzles and water cannons; the hardware needing maintenance in the dust suppression system is as follows: fog gun; the hardware needing maintenance in the dust collection system is as follows: a fan sucker and a sweeper; hardware in the compression system that needs to be maintained is: the scraper plate, the push plate and the feeding mechanism; hardware in the power system which needs maintenance is as follows: an upper engine (if the traditional fuel oil power washing and sweeping vehicle can not finish environmental sanitation operation only by a chassis engine, an engine is additionally arranged on an upper mechanism to provide power for the upper mechanism; the loading operation mechanism is not limited to these, and the present invention does not limit the type of the loading operation mechanism. And the acquired data is different for different loading mechanisms, such as: the feeding mechanism only needs to acquire the operation times; the cleaning system needs to acquire the operation duration, and the operation duration can be accumulated for each operation duration or directly accumulated without recording the operation times; the engine is mounted, and the operation time length needs to be acquired. Of course, the acquired operation data of the loading mechanism needs to correspond to the maintenance index of the corresponding loading mechanism in the first maintenance plan so as to realize accurate maintenance reminding.
The collection module transmits collected operation data to the vehicle-mounted intelligent terminal through a finished vehicle CAN bus, and the vehicle-mounted intelligent terminal wirelessly transmits the operation data to the intelligent environmental sanitation cloud platform through a mobile data network. The mobile data network comprises: 4G or 5G, and in this embodiment, the background is a smart sanitation cloud platform. Of course, the invention does not limit the communication mode and the type of the background, and the corresponding function can be realized.
3) In the intelligent environmental sanitation cloud platform, comparing the received operation data with the maintenance index of the corresponding uploading mechanism; and if the operation data reaches the maintenance index of the corresponding loading mechanism, reminding is carried out.
The specific comparison mode is as follows: starting from the last maintenance, the operation times of the loading mechanism are more than or equal to the operation time index of the corresponding loading mechanism, and/or starting from the last maintenance, the operation time length of the loading mechanism is more than or equal to the operation time length index of the corresponding loading mechanism; the operation duration of the loading mechanism is the sum of the operation durations of each time. Of course, the comparison mode can also be started from the first maintenance, the accumulated operation times of the loading mechanism is larger than or equal to the accumulated operation time index of the corresponding loading mechanism, and/or the accumulated operation time length of the loading mechanism is larger than or equal to the accumulated operation time length index of the corresponding loading mechanism from the first maintenance. The invention does not limit the specific comparison mode, as long as the operation data reaches the maintenance index corresponding to the loading mechanism.
This remind CAN realize in wisdom sanitation cloud platform, also CAN convey reminding signal to on-vehicle intelligent terminal, and on-vehicle intelligent terminal sends reminding signal to the driver's cabin instrument through whole car CAN bus, shows reminding information through the driver's cabin instrument. Of course, the manner of implementing the reminder may also be other, such as: a vibrator, voice alarm, etc. The specific implementation mode for realizing the reminding is not limited, as long as the reminding function can be realized.
Meanwhile, when the maintenance reminding is made, the maintenance strategy required to be taken by the corresponding uploading mechanism can be prompted to be referred by the maintenance personnel, the maintenance strategy can be prestored in the memory and can also be automatically generated after being analyzed by the processor, and certainly, the prompting of the maintenance strategy is not required under the condition that the maintenance personnel can accurately make the maintenance strategy.
4) After reminding, if the driver does not maintain the loading mechanism within the specified time, the intelligent environmental sanitation cloud platform limits the operation of the loading mechanism through the vehicle-mounted intelligent terminal. Of course, the untimely maintenance control strategy is stored in the memory and comprises the limitation of the operation of the loading mechanism.
In order to limit the operation of the loading mechanism, the vehicle-mounted intelligent terminal sends a limiting instruction to the loading controller through a whole vehicle CAN bus, the loading controller controls the loading console, and then the loading operation mechanism in communication connection with the loading console is limited to operate, the loading console is used for displaying the control instruction received by the loading controller, the driver CAN conveniently watch the control instruction, the driver CAN also cancel automatic limitation through the loading console, manual take-over is carried out, and the automatic reminding system for the maintenance of the sanitation vehicle CAN be opened or closed. On the upper control console, whether the reminding system is started or not can be controlled, under a general condition, the system is normally started, if a driver forcibly closes the system, the intelligent sanitation cloud platform can be triggered to alarm, namely, the intelligent sanitation cloud platform can know the state of the automatic reminding system for sanitation vehicle maintenance (namely the state of the maintenance system in the figure), and the state of the automatic reminding system for sanitation vehicle maintenance comprises the states of normal operation, closing, failure (alarm is also realized in a failure state) and the like. Of course, the loading controller can also directly limit the loading operation mechanism to operate under the condition that the safety is ensured by automatic reminding, and the invention does not limit the operation.
The upper controller and the upper console are in communication connection through an upper CAN bus and a CAN network. And the vehicle-mounted intelligent terminal is in communication connection with each acquisition module, the vehicle-mounted intelligent terminal is in communication connection with the upper controller, and the vehicle-mounted intelligent terminal and the driving platform instrument are in communication connection through a whole vehicle CAN bus by adopting a CAN network.
In another embodiment, after the prompt is ensured, if the driver can maintain the vehicle in time, the operation of the loading mechanism is not limited.
5) After the driver implements maintenance on the loading mechanism, the maintenance time of the loading mechanism is recorded and stored in the intelligent sanitation cloud platform, and the maintenance time can be used for monitoring the maintenance state of the sanitation vehicle and the like. The maintenance state is the current maintenance state of the vehicle, and comprises the following steps: the maintenance time is not up, the maintenance is due, the maintenance is over time, the maintenance is completed and the like; the method is used for realizing vehicle maintenance state management and control. Of course, this step is only some other functions implemented on the basis of implementing the automatic reminding function, and is not necessary.
The maintenance of the sanitation vehicle is essential for the maintenance of the chassis besides the maintenance of the upper mechanism, and a second maintenance plan of the chassis is made according to the driving mileage of the sanitation vehicle. The reminding system comprises a running mileage acquisition module, and the running mileage acquisition module is in communication connection with the vehicle-mounted intelligent terminal through a finished vehicle CAN bus so as to realize transmission of running mileage data; meanwhile, if chassis maintenance is not implemented in time, the background can also limit the operation of the chassis through the vehicle-mounted intelligent terminal, and mainly limits a power system and a safety system of the chassis. The implementation mode of the driving mileage acquisition module is the prior art, and the invention is not introduced too much.
In order to realize the automatic reminding of the chassis maintenance, the required automatic reminding method is as follows:
pre-storing the second dimension guarantee plan in a memory; the second dimension protection plan at least comprises a maintenance index of the chassis, and the maintenance index of the chassis at least comprises a driving mileage index;
acquiring the driving mileage data (namely real-time chassis data) of the sanitation vehicle in real time;
and comparing the traveled mileage data with the maintenance index of the chassis, and if the traveled mileage data reaches the maintenance index of the chassis, reminding.
Other implementation processes of chassis maintenance can refer to the maintenance process of the loading mechanism, and the invention does not describe the maintenance process one by one.
Sanitation car embodiment:
the sanitation vehicle provided by the embodiment comprises an acquisition module for acquiring operation data of the loading mechanism, a memory, a processor and a computer program which is stored in the memory and can run on the processor, wherein the processor realizes an automatic reminding method for sanitation vehicle maintenance when executing the computer program.
The sanitation vehicle maintenance automatic reminding system provided by the embodiment has the advantages that the automatic reminding method of the sanitation vehicle maintenance is basically the same as that of the sanitation vehicle in the system, but the automatic reminding method is different from that of the sanitation vehicle in the system in that a memory, a processor and a computer program which is stored in the memory and can run on the processor are arranged in a vehicle-mounted intelligent terminal in the sanitation vehicle, and the automatic reminding can be realized locally without a communication module which is communicated with a background. The first dimension protection plan, the second dimension protection plan, the dimension protection strategy and the computer program for judging and comparing in the memory can be downloaded to the local memory from the background through a mobile data network by communicating with the background, and can also be transmitted to the memory through other media.
The specific implementation process of the automatic reminding method for the sanitation vehicle maintenance is described in the embodiment of the automatic reminding system for the sanitation vehicle maintenance, and will not be described in detail herein.
The embodiment of the automatic reminding method for the sanitation vehicle maintenance comprises the following steps:
the automatic reminding method for the sanitation vehicle maintenance provided by the embodiment comprises the following steps:
1) pre-storing a first maintenance plan; the first maintenance plan at least comprises maintenance indexes of each loading mechanism, and the maintenance indexes of each loading mechanism at least comprise operation times indexes of each loading mechanism and/or operation duration indexes of each loading mechanism;
2) acquiring operation data of the loading mechanism in real time; the operation data at least comprises the operation times of the loading mechanism and/or the operation duration of the loading mechanism;
3) comparing the operation data with a maintenance index of a corresponding loading mechanism; and if the operation data reaches the maintenance index of the corresponding loading mechanism, reminding.
The specific implementation process of the automatic reminding method for the sanitation vehicle maintenance is described in the embodiment of the automatic reminding system for the sanitation vehicle maintenance, and will not be described in detail herein.
Claims (8)
1. An automatic reminding method for sanitation vehicle maintenance is characterized by comprising the following steps:
1) pre-storing a first maintenance plan; the first maintenance plan at least comprises maintenance indexes of each loading mechanism, and the maintenance indexes of each loading mechanism at least comprise operation times indexes of each loading mechanism and/or operation duration indexes of each loading mechanism;
2) acquiring operation data of the loading mechanism in real time; the operation data at least comprises the operation times of the loading mechanism and/or the operation duration of the loading mechanism;
3) comparing the operation data with a maintenance index of a corresponding loading mechanism; and if the operation data reaches the maintenance index of the corresponding loading mechanism, reminding.
2. The automatic reminding method of sanitation vehicle maintenance according to claim 1, wherein the operation data reaching the maintenance index of the corresponding loading mechanism comprises: starting from the last maintenance, the operation times of the loading mechanism are more than or equal to the operation time index of the corresponding loading mechanism, and/or starting from the last maintenance, the operation time length of the loading mechanism is more than or equal to the operation time length index of the corresponding loading mechanism; the operation duration of the loading mechanism is the sum of the operation durations of each time.
3. The automatic reminding method of sanitation vehicle maintenance according to claim 1 or 2, wherein after reminding, if the maintenance is not performed by the loading mechanism within a predetermined time, the operation of the loading mechanism is restricted.
4. The automatic reminding method of sanitation vehicle maintenance according to claim 3, wherein the maintenance time of the loading mechanism is recorded after the loading mechanism implements maintenance.
5. The automatic reminding method of sanitation vehicle maintenance according to claim 1, wherein the reminding further comprises prompting maintenance strategies to be adopted.
6. The automatic reminding method of sanitation vehicle maintenance according to claim 1, wherein a second maintenance plan is also prestored; the second dimension protection plan at least comprises a maintenance index of the chassis, and the maintenance index of the chassis at least comprises a driving mileage index; acquiring the driving mileage data of the sanitation vehicle in real time, comparing the driving mileage data with the maintenance index of the chassis, and reminding if the driving mileage data reaches the maintenance index of the chassis.
7. A sanitation vehicle comprising an acquisition module for acquiring operating data of a loading mechanism, and further comprising a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the processor implements the automatic reminding method of sanitation vehicle maintenance as claimed in any one of claims 1 to 6 when executing the computer program.
8. An automatic reminding system for sanitation vehicle maintenance, which is characterized by comprising a sanitation vehicle and a background, wherein the sanitation vehicle is provided with an acquisition module for acquiring operation data of a loading mechanism, the background is communicated with the sanitation vehicle to acquire information acquired by the acquisition module, the background comprises a memory, a processor and a computer program which is stored in the memory and can run on the processor, and the processor realizes the automatic reminding method for sanitation vehicle maintenance according to any one of claims 1 to 6 when executing the computer program.
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