CN106567421A - Intelligent maintaining system and method for excavator - Google Patents
Intelligent maintaining system and method for excavator Download PDFInfo
- Publication number
- CN106567421A CN106567421A CN201610948927.7A CN201610948927A CN106567421A CN 106567421 A CN106567421 A CN 106567421A CN 201610948927 A CN201610948927 A CN 201610948927A CN 106567421 A CN106567421 A CN 106567421A
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- China
- Prior art keywords
- excavator
- maintenance
- information
- module
- management platform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2054—Fleet management
Abstract
The invention relates to an intelligent maintaining system and method for an excavator. The system comprises an excavator unit, a comprehensive excavator management platform and an excavator user unit. The excavator unit comprises an excavator state diagnosis module, an excavator positioning module and an excavator vehicle-mounted electronic control unit. The excavator state diagnosis module is used for detecting the work state information of the excavator in real time. The excavator positioning module is used for obtaining geographical location information of the excavator. The excavator vehicle-mounted electronic control unit is used for receiving and storing the work state information and the geographical location information. The comprehensive excavator management platform comprises an information transmission module, a communication module and a database module. The intelligent maintaining system and method for the excavator have the beneficial effects that an after-sales service system in a traditional mode is broken through a brand new manner, the novel excavator after-sales service mode can be rapidly added to the excavator after-sales service industry, and the excavator after-sales service quality is greatly improved.
Description
Technical field
The present invention relates to excavator management, refers in particular to a kind of excavator intelligent maintenance maintenance system and method.
Background technology
The data display that China Construction Machinery net is provided, counts according to excavator branch of China Engineering Mechanical Industry Association, cuts
To in November, 2015,10 years recoverable amounts are 143.3 ten thousand in row.According to China Construction Machinery commerce and trade net investigation statisticses, in June, 2016
Part, 4461, excavator is sold altogether by national 27 main excavator manufacturing enterprises, and compare in June, 2015 4145 increase on year-on-year basis
Long 7.6%, hydraulic excavator market demand significantly rises.In addition, from terms of domestic economy development situation, road traffic, the energy
The aspects such as water conservancy, urbanization of villages construction are perfect not enough.Therefore, with the continuous growth of domestic excavator demand, excavate
Machine after market development space is huge.
Existing excavator equipment maintenance mode is primarily present two large problems:
1) out-of-date maintenance:Due to most of ABC underwritten in terms of business does not possess excavator maintenance, maintenance, do not press
The standard specified according to manufacturer is maintained, and is just repaired when excavator is damaged, and makes excavator miss optimal maintenance
Phase, minor issue leads to big problem.So as to cause excavator easily to break down, service life shortens, and security performance is reduced, or even
Full accident may be caused, the heavy losses on property are caused.
2) excessively maintenance:Agent in order that after-sale service profit maximization, to hold the excavator over range repaiied change part with
Repair, virtually add purchasing business expense burden, cause purchasing business that small-sized after-sale service point would rather be looked for also to be reluctant to look for agent.
And small-sized after-sale service point can carry out unavoidably erroneous judgement wrong diagnosis due to lacking professional maintainer and equipment to excavator, this is just
The badly damaged of excavator may be caused, cause fuel consumption increase, parts depreciation the problems such as accelerate, while being also unfavorable for energy-saving ring
Protect.
And to excavator related personnel excavator each using link in there is following point:
(1) excavator manufacturer (hereinafter referred to as manufacturer)
After-sales service system specification, also not well established, some small-sized after-sale services not enough in market after current excavator
Shop presence excavation machine part is idle, shoddy phenomenon, causes excavator easily to break down, and service life shortens, or even carries
Before scrap.Due to actually used excavator is not to underwrite business, and manufacturer also cannot definitely understand the real demand of user,
Product improvement is caused to lag behind the market demand, technological innovation is difficult to keep up with.
(2) excavator agent (hereinafter referred to as agent)
Operation difficult point under franchised dealer's pattern:With increasing sharply for domestic excavator demand, excavator work
Journey flight-line maintenance point gradually increases, and technology is broken with the monopolization of accessory, cause distributor's competitive pressure increasingly to increase.
Operation difficult point under traditional mode:It is long that failure makes a definite diagnosis the time, and operating cost is high, mobility of people is big, traveller is unstable
Fixed, wasting of resources etc..
(3) excavator underwrites business's (hereinafter referred to as underwriting business)
For the client for underwriting:It is difficult to equipment control, it is impossible to recognize each of equipment in time as the owner of equipment
Aspect operation conditions, causes maintenance not in time.And often maintenance cost is high for excavator equipment, needs the expense for spending great number
Equipment is maintained.
For the client of leased equipment:As the actually used person of equipment, because of the maloperation of machine handss and do not note
The routinely maintenance of heavy equipment, causes equipment easily to break down, and is delayed the engineering time limit.
(4) excavator operator (hereinafter referred to as machine handss)
From the point of view of Employment Status according to current machine handss, the mobility of machine handss is very big, and work unit is not fixed.Most machine
Handss are not fixed one excavators of operation, and machine handss are present unavoidably to be unfamiliar with to machine, and maintenance knowledge is not complete, causes misoperation
Unexpected industrial injury and device damage are caused, so as to schedule delays.
The content of the invention
It is an object of the present invention to provide a kind of solve excavator maintenance and safeguard delayed, excavator user's Professional knowledge
The excavator intelligent maintenance maintenance system of not enough problem.
The present invention is realized by following technical scheme:
A kind of excavator intelligent maintenance maintenance system, including excavator unit, excavator comprehensive management platform and excavator
Subscriber unit.
The excavator unit includes excavator condition diagnosing module, excavator locating module, excavator vehicle electronics control
Unit processed, excavator communication module.
The excavator condition diagnosing module is used for the work state information of real-time detection excavator;The excavator positioning
Module is used to obtain the geographical location information of excavator;The excavator vehicle-mounted electronic control unit is used to receive, stores described
Work state information and the geographical location information;The excavator communication module is used to send the work state information
To the comprehensive management platform.
The excavator comprehensive management platform comprehensive management platform includes information transfer module, communication module, data base's mould
Block.
Described information transfer module is used to receiving and processing the work state information, institute that the excavator unit sends
Geographical location information is stated, information is obtained;The communication platform module is used to be sent out to the corresponding excavator subscriber unit
Send information;The DBM is used to store the work state information.
The excavator subscriber unit is used to receive the information, and points out excavator user.
Further, the excavator subscriber unit at least includes manufacturer, distributor, underwrites business, the type of machine handss four.
Further, the work state information include oil temperature, hydraulic fluid temperature, coolant temperature, intake air temperature,
Engine oil pressure, hydraulic fluid pressure, guide's hydraulic fluid pressure, admission pressure, boost pressure, operating time, during different working modes
It is long, alarm logging, maintenance record etc..
Further, the DBM is additionally operable to store the mathematical model of several working state of excavator.
Further, the information include described information transfer module by the work state information for receiving with
The mathematical model compares, judges to draw the maintenance suggestion of excavator, and the maintenance suggestion is included whether to need to maintain, tieed up
The spare and accessory parts repaiied and need to change apart from the next operation time of excavator for maintaining, maintenance.
A kind of excavator intelligent maintenance maintenance method is another object of the present invention is to provide, is comprised the steps:
Step one, according to different excavator types, set up for the mathematical model of analysis mining machine working condition, and deposit
In being stored in the DBM of excavator comprehensive management platform;
Step 2, working state of excavator information and geographical location information are collected by excavator unit on excavator,
The work state information and the geographical location information are sent to excavator comprehensive management platform;
Step 3, the excavator comprehensive management platform are by the work state information for receiving and the corresponding number
Learn model to compare, judge to draw maintenance suggestion, the maintenance suggestion is included whether to need to maintain, keeped in repair and apart from next time
The spare and accessory parts that the operation time of excavator of maintenance, maintenance need to be changed;
Step 4, the excavator comprehensive management platform send the maintenance suggestion to corresponding excavator user list
Unit.
Excavator subscriber unit at least includes manufacturer, distributor, underwrites business, the species of machine handss four wherein described in step 4
Type.
Further, work state information described in step 2 include oil temperature, hydraulic fluid temperature, coolant temperature,
Intake air temperature, engine oil pressure, hydraulic fluid pressure, guide's hydraulic fluid pressure, admission pressure, boost pressure.
The invention has benefit that the after-sales service system under traditional mode has been broken by a kind of new way,
Allow dredger after-sale service pattern to rapidly join excavator after-sale service industry, increase substantially excavator and take after sale
Business quality.By the Internet enter the transmission of row information and data with it is shared, provided the user science, efficiently, efficiently excavated
Machine after-sale service so as to which the equipment of purchase can be preferably its creation economic well-being of workers and staff;Also provide for agent simultaneously numerous
Client, user is furthered with agential distance so as to which economic well-being of workers and staff increases, it is also possible to improve the income of excavator operator.
Currently, excavator agent is also not set up the news file of all kinds of excavators and the data of excavator most common failure
Storehouse." equipment occurs without failure, does not just repair ", the actual motion state of equipment can not be understood and grasped in time.The present invention will be excavated
The running status of machine is detected, monitored and record immediately, and periodic feedback can effectively ensure equipment in good fortune to client
Row situation downward driving, improve the safety of equipment, dynamic property with it is handling.
Description of the drawings
Fig. 1 is the system construction drawing of the present invention.
Specific embodiment
The principle and feature of the present invention are described below in conjunction with accompanying drawing, example is served only for explaining the present invention, and
It is non-for limiting the scope of the present invention.
As shown in figure 1, a kind of excavator intelligent maintenance maintenance system, including excavator unit, excavator integrated pipe are patted
Platform and excavator subscriber unit.
Excavator unit includes that excavator condition diagnosing module, excavator locating module, the control of excavator vehicle electronics are single
Unit, excavator communication module.
Excavator condition diagnosing module is used for the work state information of real-time detection excavator;Excavator locating module is used for
Obtain the geographical location information of excavator;Excavator vehicle-mounted electronic control unit be used for receive, store work state information and
Geographical location information;Excavator communication module is used to work state information is sent to comprehensive management platform.
Excavator comprehensive management platform comprehensive management platform includes information transfer module, communication module, DBM.
Information transfer module is used to receiving and processing work state information, the geographical location information of the transmission of excavator unit,
Obtain information;Communication platform module is used to send information to corresponding excavator subscriber unit;DBM is used
In storage work state information.
Excavator subscriber unit is used to receive information, and points out excavator user.
Further, excavator subscriber unit at least includes manufacturer, distributor, underwrites business, the type of machine handss four.
Further, work state information includes oil temperature, hydraulic fluid temperature, coolant temperature, intake air temperature, machine oil
Pressure, hydraulic fluid pressure, guide's hydraulic fluid pressure, admission pressure, boost pressure, operating time, different working modes duration, report
Alert record, maintenance record etc..
Further, DBM is additionally operable to store the mathematical model of several working state of excavator.
Further, information is carried out the work state information for receiving with mathematical model including information transfer module
Compare, judge to draw the maintenance suggestion of excavator, maintenance suggestion is included whether to need to maintain, keeped in repair and apart from maintenance next time
The spare and accessory parts that operation time of excavator, maintenance need to be changed.
Present invention also offers a kind of excavator intelligent maintenance maintenance system method, comprises the steps:
Step one, according to different excavator types, set up for the mathematical model of analysis mining machine working condition, and deposit
In being stored in the DBM of excavator comprehensive management platform;
Step 2, working state of excavator information and geographical location information are collected by excavator unit on excavator,
Work state information and geographical location information are sent to excavator comprehensive management platform;
Step 3, excavator comprehensive management platform are compared the work state information for receiving with corresponding mathematical model
To, judge to draw maintenance suggestion, maintenance suggestion includes whether to need to maintain, keep in repair and distance maintenance next time excavator work
The spare and accessory parts that time, maintenance need to be changed;
Step 4, excavator comprehensive management platform send maintenance suggestion to corresponding excavator subscriber unit.
Excavator subscriber unit at least includes manufacturer, distributor, underwrites business, the type of machine handss four wherein in step 4.
Further, work state information includes oil temperature, hydraulic fluid temperature, coolant temperature, air inlet in step 2
Temperature, engine oil pressure, hydraulic fluid pressure, guide's hydraulic fluid pressure, admission pressure, boost pressure, operating time, different operating mould
Formula duration, alarm logging, maintenance record etc..
By taking certain brand excavator model as an example, by each excavator running parameter founding mathematical models, by having set up
Into mathematical model compare, obtain excavator maintenance, maintenance suggestion, will suggestion not only send to the machine of the excavator
Handss, also simultaneously send the excavator geographical position to the owner of excavator, are responsible for keeping in repair the distributor of the excavator, production
The user of the present invention such as business.Maintenance person can be carried out by above-mentioned, carry the parts that need to be changed, and go to excavator position to be keeped in repair
Maintenance.
The foregoing is only presently preferred embodiments of the present invention, not to limit the present invention, all spirit in the present invention and
Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.
Claims (8)
1. a kind of excavator intelligent maintenance maintenance system, it is characterised in that:Including excavator unit, excavator comprehensive management platform
With excavator subscriber unit;
The excavator unit includes that excavator condition diagnosing module, excavator locating module, the control of excavator vehicle electronics are single
Unit, excavator communication module;
The excavator condition diagnosing module is used for the work state information of real-time detection excavator;The excavator locating module
For obtaining the geographical location information of excavator;The excavator vehicle-mounted electronic control unit is used to receive, store the work
Status information and the geographical location information;The excavator communication module is used to the work state information is sent to institute
State comprehensive management platform;
The excavator comprehensive management platform comprehensive management platform includes information transfer module, communication module, DBM;
Described information transfer module is used to receiving and process the work state information that the excavator unit sends, described
Reason positional information, obtains information;The communication platform module is used to be carried to the corresponding excavator subscriber unit transmission
Show information;The DBM is used to store the work state information;
The excavator subscriber unit is used to receive the information, and points out excavator user.
2. excavator intelligent maintenance maintenance system according to claim 1, it is characterised in that:The excavator subscriber unit
At least include manufacturer, distributor, underwrite business, the type of machine handss four.
3. excavator intelligent maintenance maintenance system according to claim 1 and 2, it is characterised in that:The working condition letter
Breath includes oil temperature, hydraulic fluid temperature, coolant temperature, intake air temperature, engine oil pressure, hydraulic fluid pressure, guide's hydraulic oil
Pressure, admission pressure, boost pressure, operating time, different working modes duration, alarm logging, maintenance record.
4. excavator intelligent maintenance maintenance system according to claim 3, it is characterised in that:The DBM is also used
In the mathematical model for storing several working state of excavator.
5. excavator intelligent maintenance maintenance system according to claim 4, it is characterised in that:The information includes institute
State information transfer module to compare, judge to draw excavator the work state information for receiving and the mathematical model
Maintenance suggestion, the maintenance suggestion includes whether to need to maintain, keep in repair and distance maintenance next time operation time of excavator,
The spare and accessory parts that maintenance need to be changed.
6. a kind of excavator intelligent maintenance maintenance method, it is characterised in that comprise the steps:
Step one, according to different excavator types, set up for the mathematical model of analysis mining machine working condition, and be stored in
In the DBM of excavator comprehensive management platform;
Step 2, working state of excavator information and geographical location information are collected by excavator unit on excavator, by institute
State work state information and the geographical location information is sent to excavator comprehensive management platform;
Step 3, the excavator comprehensive management platform are by the work state information for receiving and the corresponding mathematical modulo
Type compares, judge to draw maintenance suggestion, and the maintenance suggestion is included whether to need to maintain, keeped in repair and distance maintenance next time
Operation time of excavator, the spare and accessory parts that need to change of maintenance;
Step 4, the excavator comprehensive management platform send the maintenance suggestion to corresponding excavator subscriber unit.
7. excavator intelligent maintenance maintenance method according to claim 6, it is characterised in that:Excavator described in step 4
Subscriber unit at least includes manufacturer, distributor, underwrites business, the type of machine handss four.
8. the excavator intelligent maintenance maintenance method according to claim 6 or 7, it is characterised in that:Work described in step 2
Make status information including oil temperature, hydraulic fluid temperature, coolant temperature, intake air temperature, engine oil pressure, hydraulic fluid pressure is first
Drain oil pressure, admission pressure, boost pressure, operating time, different working modes duration, alarm logging, maintenance record.
Priority Applications (1)
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CN201610948927.7A CN106567421B (en) | 2016-11-02 | 2016-11-02 | A kind of excavator intelligent maintenance maintenance system and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610948927.7A CN106567421B (en) | 2016-11-02 | 2016-11-02 | A kind of excavator intelligent maintenance maintenance system and method |
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CN106567421A true CN106567421A (en) | 2017-04-19 |
CN106567421B CN106567421B (en) | 2019-05-14 |
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CN201610948927.7A Expired - Fee Related CN106567421B (en) | 2016-11-02 | 2016-11-02 | A kind of excavator intelligent maintenance maintenance system and method |
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CN107423827A (en) * | 2017-06-23 | 2017-12-01 | 深圳市盛路物联通讯技术有限公司 | A kind of engineering truck intelligent total management method and system |
CN109214528A (en) * | 2018-08-17 | 2019-01-15 | 山东临工工程机械有限公司 | Engineering mechanical device maintenance service system and its feedback method |
CN112529212A (en) * | 2019-08-27 | 2021-03-19 | 郑州宇通重工有限公司 | Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance |
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CN112529212A (en) * | 2019-08-27 | 2021-03-19 | 郑州宇通重工有限公司 | Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance |
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