CN105159212B - Mobile handling machinery state point examines maintenance monitoring system and method - Google Patents
Mobile handling machinery state point examines maintenance monitoring system and method Download PDFInfo
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- CN105159212B CN105159212B CN201510495557.1A CN201510495557A CN105159212B CN 105159212 B CN105159212 B CN 105159212B CN 201510495557 A CN201510495557 A CN 201510495557A CN 105159212 B CN105159212 B CN 105159212B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The present invention relates to internet mobile solution, more particularly to mobile handling machinery state point examines maintenance monitoring system and method.It includes the ACC control units being installed in each mobile handling machinery equipment that the mobile handling machinery state point, which examines maintenance monitoring system, the GPS positioning system and background monitoring system to communicate with ACC control units, the mobile phone terminal to communicate with GPS positioning system, the background monitoring system mutually communicated with GPS positioning system and mobile phone terminal.The point inspection maintenance of mobile handling machinery equipment is carried out using the monitoring system can understand the operating condition of separate unit mobile handling machinery equipment and point inspection, maintenance prior notice, the prompting message of energy receiving device in real time, relevant device is safeguarded in time, ensure that equipment puts being smoothed out for inspection maintenance at the appointed time, avoid the working efficiency that equipment continue working and too late time point inspection maintenance are brought low and management absence, reach conforming equipment management, equipment cost is reduced, the target of equipment service efficiency is improved.
Description
(1) technical field
The present invention relates to internet mobile solution, more particularly to mobile handling machinery state point examines maintenance monitoring system
And method.
(2) background technology
Currently, a large amount of mobile handling machineries work in, the freight volumes such as harbour, mine are big, building site of work-yard dispersion, harbour, mine
The working environment on mountain determine mobile handling machinery job site do not concentrate, the present situation of heavy workload.To the working condition of mobile handling machinery
Monitored in real time and grasp be cost control in production process, precision management important component, to company management mesh
Target realization plays the role of very important.
Due to state of the mobile handling machinery in ongoing operations, energy consumption and plant maintenance need in time, system, conveniently into
Row supervision, each Port of current National, mine and equipment management industry are all in the equipment mark for carrying out fine-grained management, total involvement
Standardization daily management, but major part also only resides in management level and paper for how standardizing, how refining, and does not have
Effectively, advanced technical tool fulfills fine-grained management, standardized management, does not carry out more effectively program-controlled
System and process management.It would therefore be desirable to by up to date technics means, to passing through artificial means or simple system equipment
Unapproachable way to manage is improved and specification, is controlled each node by advanced technological means, can be direct
Effective conforming equipment operation, reduces artificial interference and temporal lag to the greatest extent, and authentic and valid foundation is provided for management,
Really realize the purpose of fining, standardized management.
(3) invention content
In order to compensate for the shortcomings of the prior art, the present invention provides mobile handling machinery state point inspection maintenance monitoring system and sides
Method can understand the point inspection of the operating condition of separate unit mobile handling machinery equipment and energy receiving device, maintenance prior notice, remind in real time
Information in time safeguards relevant device, it is ensured that equipment puts being smoothed out for inspection maintenance at the appointed time, and equipment is avoided to hold
Continuous work and not as good as the working efficiency that time point inspection maintenance is brought is low and management absence, reaches conforming equipment management, reduces equipment
Cost improves the target of equipment service efficiency, solves problems of the prior art.
The present invention is achieved through the following technical solutions：
Mobile handling machinery state point examines maintenance monitoring system, including the ACC control units being installed in each mobile handling machinery equipment,
The GPS positioning system and background monitoring system to communicate with ACC control units, the mobile phone terminal to communicate with GPS positioning system,
The background monitoring system mutually communicated with GPS positioning system and mobile phone terminal；
The ACC control units include ACC power switches, the host being connected by conducting wire with ACC power switches and peace
Loaded on the GPS antenna and GSM antenna on host, the ACC power switches are connected with the key ignition switch of mobile handling machinery；
The GPS positioning system by GPS antenna receive ACC control units mobile handling machinery location information and by information reality
When be transmitted to background monitoring system；The mobile handling machinery that the background monitoring system receives ACC control units by GSM antenna starts
And operation information and by data processing and compare analysis by mobile handling machinery corrective maintenance and point overhaul period alerting signal be transmitted to
Mobile phone terminal, residing for the mobile handling machinery device location information positioning device that the mobile phone terminal is transmitted further according to background monitoring system
Position, then execute respective flow machinery maintenance, point inspection or maintenance work, after the completion by human-edited determination maintenance,
Point inspection repairs result and is back to background monitoring system.
The mobile phone terminal carries out data communication with background monitoring system by mobile network.
The background monitoring system includes background monitoring terminal, interchanger and server；The background monitoring terminal exchanges
Machine and server are connected with each other by LAN to be transmitted.
The server includes apps server and database server.
On an application server according to each mobile handling machinery performance and operation duration pre-set corrective maintenance, point inspection and
The periodical repair period simultaneously carries out timed reminding program.
The mobile handling machinery is loading machine, excavator, tray vehicle.
A method for inspection maintenance is carried out using above-mentioned mobile handling machinery state point inspection maintenance monitoring system, is included the following steps：
(1) the installation connection ACC control units on each mobile handling machinery, when mobile handling machinery starts, ACC control units will flow
Dynamic mechanical position information is transmitted to GPS positioning system, is then transmitted to background monitoring system by GPS positioning system；ACC controls are single
Mobile handling machinery open signal is transmitted to background monitoring system by member simultaneously；
(2) be arranged on background monitoring system in advance each mobile handling machinery equipment maintenance, point inspection, the periodical repair period information,
Project and reminder；After background monitoring system receives the mobile handling machinery enabling signal that ACC control units are sent out, pass through office
Database server carries out data processing and compares the reminder for analyzing and starting maintenance, point inspection in the net of domain, then carries this
Information of waking up is transmitted to mobile phone terminal by mobile network, after mobile phone terminal receives prompting message, is passed according to background monitoring system
The location information of defeated respective flow machinery prepares the development of maintenance, point inspection and periodical repair work；
(3) after the maintenance, point inspection and periodical repair work of completing step (2) relevant device in time, pass through people in mobile phone terminal
Point inspection, maintenance, periodical repair time and the project that work editor determines are completed information and are back to background monitoring system, with this to respectively setting
Standby point is examined, maintains and periodically carry out tracing management.
The host that step (1) the ACC control units include ACC power switches, are connected by conducting wire with ACC power switches
And it is installed on GPS antenna and GSM antenna on host, the key ignition switch phase of the ACC power switches and mobile handling machinery
Even；The background monitoring system includes background monitoring terminal, interchanger and server；The background monitoring terminal, interchanger and
Server is connect by LAN phase interconnecting transfer；The server includes apps server and database server.
The maintenance of pre-set each mobile handling machinery equipment, point is examined and periodical repair cycle information, project and reminder
It may be contained in apps server.
The beneficial effects of the invention are as follows：
The monitoring of mobile handling machinery equipment is combined together by the present invention with management function, to the overall operation situation of equipment into
Row real time monitoring obtains equipment position and when workbench in the process of running, realizes monitoring and the point inspection maintenance of equipment in real time
Integrated function provides in real time accurately data support to the point inspection maintenance of equipment, has Supervision to constitute one
Control safeguards, maintenance, prevents, the system that management is integrated that the information for being truly realized the monitoring management of mobile handling machinery equipment is wanted
It asks, is that assistance enterprise realizes that equipment high efficiency uses, prevents the important of maintenance, grasp equipment operation service condition and information system management
Means are greatly saved equipment management cost, extend service life of equipment, reduce operating cost.
The present invention is the first Application on port flowage machine, changes the conventional management models of mobile handling machinery equipment,
To harbour, mine and municipal construction unit, mobile handling machinery quantity is larger, and the client that using area is more disperseed has universal
Value for applications, can use for equipment and manager provides effective way to manage, basic data, and can effectively specification show
The management of field device and personnel provides reliable soft and hardware technical guarantee for mobile units management, and better monitoring device is whole
The problem of occurring in use in a life cycle traces the whole process of routine use, maintenance, maintenance, greatly
The big management cost for reducing mobile handling machinery, extends service life of equipment at use cost, realizes the fine-grained management of mobile handling machinery.
(4) it illustrates
Fig. 1 is ACC control units schematic diagram of the present invention；
Fig. 2 is the network topological diagram of monitoring system of the present invention.
(5) specific implementation mode
With reference to embodiment, the invention will be further described, but the present invention is not limited thereto.
As shown in attached drawing 1-2, mobile handling machinery state point examines maintenance monitoring system, including is installed in each mobile handling machinery equipment
ACC control units, the GPS positioning system to communicate with ACC control units and background monitoring system, with GPS positioning system phase
The mobile phone terminal of communication, the background monitoring system mutually communicated with GPS positioning system and mobile phone terminal；
The ACC control units include ACC power switches, the host being connected by conducting wire with ACC power switches and peace
Loaded on the GPS antenna and GSM antenna on host, the ACC power switches are connected with the key ignition switch of mobile handling machinery；
The GPS positioning system by GPS antenna receive ACC control units mobile handling machinery location information and by information reality
When be transmitted to background monitoring system；The mobile handling machinery that the background monitoring system receives ACC control units by GSM antenna starts
And operation information and by data processing and compare analysis by mobile handling machinery corrective maintenance and point overhaul period alerting signal be transmitted to
Mobile phone terminal, residing for the mobile handling machinery device location information positioning device that the mobile phone terminal is transmitted further according to background monitoring system
Position, then execute respective flow machinery maintenance, point inspection or maintenance work, after the completion by human-edited determination maintenance,
Point inspection repairs result and is back to background monitoring system.
The mobile phone terminal carries out data communication with background monitoring system by mobile network.
The background monitoring system includes background monitoring terminal, interchanger and server；The background monitoring terminal exchanges
Machine and server are connected with each other by LAN to be transmitted.
The server includes apps server and database server.
On an application server according to each mobile handling machinery performance and operation duration pre-set corrective maintenance, point inspection and
The periodical repair period simultaneously carries out timed reminding program.
The mobile handling machinery is loading machine, excavator, tray vehicle.
A method of maintenance monitoring system is examined using above-mentioned mobile handling machinery state point, an inspection maintenance is carried out to mobile handling machinery,
Using following operating procedure：
(1) the installation connection ACC control units on each mobile handling machinery, ACC control units include ACC power switches and ACC
The host that power switch is connected by conducting wire and the GPS antenna and GSM antenna being installed on host, ACC power switches and stream
The key ignition switch of motivation tool is connected；
When mobile handling machinery starts, mobile handling machinery location information is transmitted to by the host of ACC control units by GPS antenna
GPS positioning system, the background monitoring terminal that background monitoring system is then transmitted to by GPS positioning system are shown；ACC control units
Host simultaneously by GSM antenna carry out mobile network's transmission, the open signal of mobile handling machinery is transmitted to background monitoring system
Background monitoring terminal；
(2) be arranged in the apps server of background monitoring system in advance each mobile handling machinery equipment maintenance, point inspection,
Information, project and the reminder in periodical repair period；It is opened when background monitoring terminal receives the mobile handling machinery that ACC control units are sent out
After dynamic signal, data processing and comparison are carried out by apps server in LAN and database server, analyzes and opens
The reminder of dynamic maintenance, point inspection is transmitted to background monitoring terminal by interchanger and executes；Background monitoring terminal believes the prompting
Breath is transmitted to mobile phone terminal by mobile network, after mobile phone terminal receives prompting message, according to background monitoring system transmission
The location information of respective flow machinery determines equipment position and prepares the development of maintenance, point inspection and periodical repair work；
(3) after the maintenance, point inspection and periodical repair work of completing step (2) respective flow mechanical equipment in time, at mobile phone end
Hold the point determined by human-edited inspection, maintenance, periodical repair time and project that information is completed and is back to background monitoring terminal, with
This carries out tracing management to point inspection, maintenance and the periodical repair of each mobile handling machinery equipment.
Above-mentioned monitoring system and method avoid mobile handling machinery equipment point-detecting, maintenance and periodical repair not in time, it is imperfect, no
Specification to mobile handling machinery equipment operation condition and operating time, point inspection, maintenance and periodical repair project can completely record and unite
Meter substantially reduces the management cost of mobile handling machinery, use cost, extends service life of equipment, realizes the fining of mobile handling machinery
Management.
Claims (2)
1. a kind of carrying out a method for inspection maintenance using mobile handling machinery state point inspection maintenance monitoring system, it is characterized in that：
The mobile handling machinery state point inspection maintenance monitoring system includes the ACC control units being installed in each mobile handling machinery equipment,
The GPS positioning system and background monitoring system to communicate with ACC control units, the mobile phone terminal to communicate with GPS positioning system,
The background monitoring system mutually communicated with GPS positioning system and mobile phone terminal；
The host and be installed on that the ACC control units include ACC power switches, are connected by conducting wire with ACC power switches
GPS antenna on host and GSM antenna, the ACC power switches are connected with the key ignition switch of mobile handling machinery；
The GPS positioning system receives the mobile handling machinery location information of ACC control units by GPS antenna and passes information in real time
Transport to background monitoring system；The mobile handling machinery that the background monitoring system receives ACC control units by GSM antenna starts and transports
Mobile handling machinery corrective maintenance and point overhaul period alerting signal are simultaneously transmitted to mobile phone by row information by data processing and comparison analysis
Terminal, position residing for the mobile handling machinery device location information positioning device that the mobile phone terminal is transmitted further according to background monitoring system
It sets, then executes the maintenance, point inspection or maintenance work of respective flow machinery, determine that maintenance, point are examined by human-edited after the completion
Or it repairs result and is back to background monitoring system；
The mobile phone terminal carries out data communication with background monitoring system by mobile network；
The background monitoring system includes background monitoring terminal, interchanger and server；The background monitoring terminal, interchanger and
Server is connected with each other by LAN and is transmitted；
The server includes apps server and database server；
A method for inspection maintenance is carried out using above-mentioned mobile handling machinery state point inspection maintenance monitoring system, is included the following steps：
(1) the installation connection ACC control units on each mobile handling machinery, when mobile handling machinery starts, ACC control units will flow machine
Tool location information is transmitted to GPS positioning system, is then transmitted to background monitoring system by GPS positioning system；ACC control units are same
When mobile handling machinery open signal is transmitted to background monitoring system；
(2) maintenance, point inspection, the information in periodical repair period, project of each mobile handling machinery equipment are set on background monitoring system in advance
And reminder；After background monitoring system receives the mobile handling machinery enabling signal that ACC control units are sent out, pass through LAN
Interior database server carries out data processing and compares the reminder for analyzing and starting maintenance, point inspection, then by prompting message
It is transmitted to mobile phone terminal by mobile network, after mobile phone terminal receives prompting message, according to the phase of background monitoring system transmission
The location information of mobile handling machinery is answered to prepare the development of maintenance, point inspection and periodical repair work；
(3) after the maintenance, point inspection and periodical repair work of completing step (2) relevant device in time, in mobile phone terminal by manually compiling
It collects and determines that point inspection, maintenance, periodical repair time and project are completed information and are back to background monitoring system, with this point to each equipment
Inspection, maintenance and periodical repair period carry out tracing management；
The maintenance of step (2) pre-set each mobile handling machinery equipment, point is examined and periodical repair cycle information, project and prompting journey
Sequence may be contained in apps server.
2. a kind of side carrying out inspection maintenance using mobile handling machinery state point inspection maintenance monitoring system according to claim 1
Method, it is characterized in that：The mobile handling machinery is loading machine, excavator, tray vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510495557.1A CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510495557.1A CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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| Publication Number | Publication Date |
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| CN105159212A CN105159212A (en) | 2015-12-16 |
| CN105159212B true CN105159212B (en) | 2018-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510495557.1A Expired - Fee Related CN105159212B (en) | 2015-08-13 | 2015-08-13 | Mobile handling machinery state point examines maintenance monitoring system and method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110516819A (en) * | 2019-06-03 | 2019-11-29 | 东泽节能技术（苏州）有限公司 | Method, apparatus and system are determined based on the wearing detail maintenance time of cloud communication |
| CN112529212A (en) * | 2019-08-27 | 2021-03-19 | 郑州宇通重工有限公司 | Sanitation vehicle, and automatic reminding method and system for sanitation vehicle maintenance |
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| CN102360211A (en) * | 2011-07-27 | 2012-02-22 | 山东理工大学 | System for remotely monitoring operation state of engineering vehicle |
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| CN101174140A (en) * | 2007-11-07 | 2008-05-07 | 徐州智龙电子科技有限公司 | Engineering machinery intelligent vehicle mounted terminal based on multi-technology integration |
| SE0901161A1 (en) * | 2009-09-08 | 2011-03-09 | Intelligent wiring harness with multifunctional RFID tag | |
| CN201741032U (en) * | 2010-08-27 | 2011-02-09 | 湖南山河智能机械股份有限公司 | Hydraulic excavator remote monitoring system |
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| CN105159212A (en) | 2015-12-16 |
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