CN104122876A - Internet of Things based monitoring system for air compressors - Google Patents
Internet of Things based monitoring system for air compressors Download PDFInfo
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- CN104122876A CN104122876A CN201410374388.1A CN201410374388A CN104122876A CN 104122876 A CN104122876 A CN 104122876A CN 201410374388 A CN201410374388 A CN 201410374388A CN 104122876 A CN104122876 A CN 104122876A
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- air compressor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to an Internet of Things based monitoring system for air compressors. The Internet of Things based monitoring system for the air compressors is characterized by comprising N information collectors, a cloud server and a user terminal, wherein the N information collectors are used for collecting information of the monitored air compressors, each information collector has a fixed ID (identity); the cloud server is used for wirelessly receiving the information collected by the information collectors and processing and filing the information; the user terminal is used for sending a service request to the cloud server, and the cloud server receives the service request and invokes and sends corresponding data to the user terminal after the service request is verified. The Internet of Things based monitoring system for the air compressors can achieve real-time online monitoring of the air compressors based on the Internet of Things, so that centralized management and alarming of the air compressors are achieved.
Description
Technical field
The present invention relates to industrial compressors field, relate in particular to the online technology of Internet of things of most air compressor.
Background technology
The expansion of the process of industrialization of the current China amount of still take is as main, and the consumption of the energy is very high, and waste is large, and pollution is heavy, and the technology of most industries and equipment fall behind, and comprises that the postindustrial shared proportion of compressor industry decline is still very high; Secondly, there is a big difference for the relative Foreign Advanced Lerel of management level of enterprise, energy-conservation relevant statistics, metering, check-up system imperfection, and the level of IT application is low, and loss and waste is very serious.Air compressor, as a kind of main power machine and source of the gas supply machinery, is widely used in the every field of national economy.Meanwhile, air compressor is again a kind of equipment of highly energy-consuming, and national operating air compressor has consumed the electric power of national generating total amount approximately 6.5%.Equipment power consumption is high, means that energy-saving potential is huge equally.Therefore adjusting and the control furtheing investigate the system of air compressor machine and it is carried out to reasonable can improve the production efficiency of enterprise greatly, reach energy-saving and cost-reducing object.
In compressor industry, existing more advanced supervisory system is that Monitor of Air Compressor is that a set of computing machine of developing on former compressor computer network supervisory system basis passes through Internet network at present, the software of a plurality of user's compressor operations of remote monitoring, system is divided into server end and client.Move this system and can be used for producer's remote monitoring, diagnosis user compressor operation, help user's remotely modifying air compressor machine user parameter, producer's parameter, real time inspection air compressor machine historical failure.But it can't accomplish the every major parameter of compressor to be transferred in real time supplier and client, and can not analyze and provide every related data of the utilization of resources to come ancillary works personnel to carry out the corresponding reducing energy consumption of equipment in time effective energy utilization rate of compressor apparatus.
Can sum up, the present situation of compressor management is: the compressor operation situation of wanting to check user, cannot directly inquire is that machine run noly has fault, need to make a phone call or go curstomer's site inquiry whether to need related accessory, and the travel expenses being caused by above problem, service fee are too high; Manufacturer newly enters when attendant runs into unknown problem and cannot solve the very first time, and supplier can not provide relevant technical support and guidance in time; While there is potential faults in equipment running process, do not there is the function of giving warning in advance, and most of compressor moves in non-maximum energy-saving state.
Summary of the invention
The object of this invention is to provide a kind of air compressor network monitoring system for things, can realize the monitoring of air compressor Internet of Things.
The present invention adopts following scheme to realize: a kind of air compressor network monitoring system for things, is characterized in that comprising:
N information acquisition device, in order to gather the information of monitored air compressor, and each information acquisition device possesses fixedly ID;
Cloud Server, the information gathering in order to information acquisition device described in wireless receiving, processes, files; And
User terminal, in order to send services request to described Cloud Server, described Cloud Server receives services request, after empirical tests, transfers corresponding data and sends to user terminal.
In an embodiment of the present invention, described information acquisition device is fixedly installed in compressor control cabinet, and it comprises a processor and the GPRS communication module being connected with this processor, 485 interface circuits and bus CAN interface circuit; Described CAN interface circuit is connected with the sensor being arranged on air compressor, the information gathering in order to collecting sensor.
In an embodiment of the present invention, described information acquisition device is a mobile terminal module, and this mobile terminal module possesses wireless telecommunications and GPS positioning function, and can pass through the information that the sensor of bus interface capture setting on air compressor gathers.
In an embodiment of the present invention, described sensor comprises temperature sensor, pressure transducer, rotating speed detecting sensor, valve opening sensor and current/voltage sensor, in order to gather inlet oil temperature, discharge pressure, oil pressure, gear rotational speed, valve opening and the current of electric/voltage of air compressor.
In an embodiment of the present invention, described processing comprises the classification of information and the triggering of warning, and described classification is to build table according to described ID, and stores; The triggering of described warning is that threshold value and the described information according to user, set are compared, and the form of triggering comprises that note is informed and internet message is informed.
In an embodiment of the present invention, described note is informed with internet message and is informed and comprise GPS locating information, includes the information in fault title and fault end geographic position, in order to showing on described user terminal.
In an embodiment of the present invention, described checking comprises that user carries out Password Input checking by described user terminal.
In an embodiment of the present invention, after described services request is passed through, user can set the threshold value in authority by described user terminal, can also inquire about the air compressor in authority.
In an embodiment of the present invention, described inquiry comprises that pressure curve shows, described pressure curve be by described Cloud Server to every day pressure curve Yi25SWei unit gather and form, pressure curve per hour Yi5SWei unit gathers formation.
In an embodiment of the present invention, described user terminal comprises the mobile terminals such as mobile phone, iPad and computer.
System architecture of the present invention is simple, can realize air compressor Internet of Things real time and on line monitoring, accomplishes air compressor centralized management, alarm.
Accompanying drawing explanation
Fig. 1 is system architecture principle schematic of the present invention.
In figure, 1 is Cloud Server, and 2 is IP server, 3 is switch, and 4 is name server, and 5 is database, 6 is internet, and 7 is third party's wireless server, and 8 is wireless network, 9 is base station, and 10 is information acquisition device, and 11 is bus CAN, 12 is air compressor, and 13 is user, and 14 is computer, 15 is IPAD, and 16 is mobile phone.
Embodiment
For above-mentioned purpose of the present invention, feature and advantage can more be become apparent, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
Set forth detail in the following description so that fully understand the present invention.But the present invention can be different from alternate manner described here and implements with multiple, and those skilled in the art can do similar popularization without prejudice to intension of the present invention in the situation that.Therefore the present invention is not subject to the restriction of following public embodiment.
As shown in Figure 1, the present embodiment provides a kind of air compressor network monitoring system for things, it is characterized in that comprising:
N information acquisition device, in order to gather the information of monitored air compressor, and each information acquisition device possesses fixedly ID;
Cloud Server, the information gathering in order to information acquisition device described in wireless receiving, processes, files; And
User terminal, in order to send services request to described Cloud Server, described Cloud Server receives services request, after empirical tests, transfers corresponding data and sends to user terminal, and wherein N is not less than 1 integer.Preferably, above-mentioned wireless can be GSM mobile network, but be not limited thereto.
Information acquisition device of the present invention can be that what to fix can be also mobile equipment, adopt fixing equipment, this information acquisition device is fixedly installed in compressor control cabinet, and it comprises a processor and the GPRS communication module being connected with this processor, 485 interface circuits and bus CAN interface circuit; Described CAN interface circuit is connected with the sensor being arranged on air compressor, the information gathering in order to collecting sensor.Adopt mobile equipment, this information acquisition device is a mobile terminal, and this mobile terminal possesses wireless telecommunications and GPS positioning function, and can pass through the information that the sensor of bus interface capture setting on air compressor gathers.
In an embodiment of the present invention, described sensor comprises temperature sensor, pressure transducer, rotating speed detecting sensor, valve opening sensor and current/voltage sensor, in order to gather inlet oil temperature, discharge pressure, oil pressure, gear rotational speed, valve opening and the current of electric/voltage of air compressor.
The present invention, by information acquisition, focuses on, and recycling technology of Internet of things, can realize distant early warning, inquiry etc.In an embodiment of the present invention, described processing comprises the classification of information and the triggering of warning, and described classification is to build table according to described ID, and stores; By ID, build table, can not only facilitate data to transfer, and guarantee the accuracy of data, avoid data-crosstalk in the monitor procedure of many air compressor; The triggering of described warning is that threshold value and the described information according to user, set are compared, and the form of triggering comprises that note is informed and internet message is informed.Described note is informed with internet message and is informed and comprise GPS locating information, includes the information in fault title and fault end geographic position, in order to showing on described user terminal.
Preferably, in use, described checking comprises that user carries out Password Input checking by described user terminal.User terminal can be mobile phone or IPAD, because mobile phone or IPAD itself just possess authentication function, as long as the authorization information that this checking is obtained is transmitted to described Cloud Server, verifies.
In an embodiment of the present invention, after described services request is passed through, user can set the threshold value in authority by described user terminal, can also inquire about the air compressor in authority.Described inquiry comprises that pressure curve shows, described pressure curve be by described Cloud Server to every day pressure curve Yi25SWei unit gather and form, pressure curve per hour Yi5SWei unit gathers formation.
As long as user of the present invention is by the handheld terminal of oneself, can monitor the duty of the air compressor of registration, can effectively improve monitoring efficiency, and can remote inquiry machine running process historical data and pressure curve, for plant maintenance provides data foundation, there is good practical value.
It is worth mentioning that Cloud Server system of the present invention comprises the name server, IP server and the database that by LAN (Local Area Network), are connected; Described IP server is for providing the IP address of native system, and name server is for the domain name of native system is provided, in order to user's Telnet.This system possesses following advantage:
1, cost is low, installs simple; 2, application is wide, supports the application of the terminals such as smart mobile phone, iPad; 3, stability is high, adopts GPRS wireless networking; 4, compatible high, support most of browsers; 5, versatility is high, supports the communications protocol of most of controllers; 6, security of system and reliability are high; 7, according to customer requirement, constantly upgrade, utilize the unlimited possibility in space; 8, real-time and historical data is inquired about at any time; 9, automaticity is high, and automatic alarm and accident forecast combine; 10, realizing line compression machine archives manages all the life; 11, one-stop service, holds house keeper, nurse and consultant's three duties; 12, compressor real-time state monitoring, real-time curve chart (amplify, dwindle, inquiry); 13, historical data curve map (amplify, dwindle, inquiry); 14, equipment failure, Email and SMS alarm, warning trace playback; 15, after sale service, the prompting of parts replacement; 15, Rights Management System, supports multi-stage user; 16, repair and maintenance management, records repair and maintenance information, the lifelong daily record of resume; 17, customer account management, the typing of client's detailed data; 18, spare parts management, virtual varehouse; 19, database, knowledge base (can expand); 20, GPS geographic information map shows.
In Cloud Server of the present invention, the Background of monitored target and detection limit position are all customizable, data object and user that user can arrange collection by user terminal provide device element, assemble voluntarily the Background corresponding with data object, Cloud Server can be corresponding with Background by Data Update information, dynamically shows.
If user needs query history curve data, can be by user terminal after checking, transfer history curve data, because the application adopts curve map to show, therefore, if user need to check the historical data of certain time period, can in history curve, directly select, inquire about.Its data also can derive Microsoft Excel, so that customer analysis, arrangement and comparison.
In addition, for convenience of management and supervision, Surveillance center also can manage client, designated contact, interpolation customer address, also can be company and client and creates warehouse separately, checks inventory information, adjusts stock; In addition, this Cloud Server can also receive client and submit service request to, and the personnel of administrative center can formulate service program, follow-up service implementation of the plan according to service request, and attendant can fill in service report online, statistics attendant's services amount, statistics service request.It is worth mentioning that, Cloud Server of the present invention possesses intelligent engine, and this intelligent engine can carry out timing index and full-text search to the business datum information paper relevant with compressor, can also to compressor, report to the police and carry out the reckoning of failure cause according to expert system.
In order to allow those skilled in the art better understand the present invention, below the control example of user terminal is briefly described.In system of the present invention, the application program of user terminal can comprise: my machine, alarm, my information, Parts Inventory and service request.Wherein, my machine is to have recorded all monitored air compressor machines of this user, by this function, user can get information about own current monitored air compressor machine to be had which (type of air compressor machine can have multiple here, not as restriction), and after entering this function, user can select the device numbering showing, the real-time status data of transferring this monitoring of tools show.Alarm comprises that the mode of alarm arranges, the pattern that user can report to the police by this function setting, this pattern comprises that note is informed, auto dialing and internet message are informed etc., it also comprises and initiatively issues warning message, after receiving the warning message of Cloud Server, user can add the related personnel's information being stored in terminal voluntarily, carries out that early warning issues and task is distributed.My information, this function has been stored the relevant information of the historical information of reporting to the police, own setting and the relevant information of the air compressor machine oneself put on record.Parts Inventory, in order to the demonstration of spare part quantity, the air compressor machine that user can will put on record by this function storage, monitors conversion in order to the air compressor machine of realizing in monitored air compressor machine and part warehouse that user is the fastest.Service request, i.e. the application of newly-increased monitored object, administrative center can formulate service program, follow-up service plan according to this application.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can utilize method and the technology contents of above-mentioned announcement to make possible change and modification to technical solution of the present invention; therefore; every content that does not depart from technical solution of the present invention; any simple modification, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, all belong to the protection domain of technical solution of the present invention.The foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (10)
1. an air compressor network monitoring system for things, is characterized in that comprising:
N information acquisition device, in order to gather the information of monitored air compressor, and each information acquisition device possesses fixedly ID;
Cloud Server, the information gathering in order to information acquisition device described in wireless receiving, processes, files;
User terminal, in order to send services request to described Cloud Server, described Cloud Server receives services request, after empirical tests, transfers corresponding data and sends to user terminal.
2. air compressor network monitoring system for things according to claim 1, it is characterized in that: described information acquisition device is fixedly installed in compressor control cabinet, it comprises a processor and the GPRS communication module being connected with this processor, 485 interface circuits and bus CAN interface circuit; Described CAN interface circuit is connected with the sensor being arranged on air compressor, the information gathering in order to collecting sensor.
3. air compressor network monitoring system for things according to claim 1, it is characterized in that: described information acquisition device is a mobile terminal module, this mobile terminal module possesses wireless telecommunications and GPS positioning function, and can pass through the information that the sensor of bus interface capture setting on air compressor gathers.
4. according to the air compressor network monitoring system for things described in claim 2 or 3, it is characterized in that: described sensor comprises temperature sensor, pressure transducer, rotating speed detecting sensor, valve opening sensor and current/voltage sensor, in order to gather inlet oil temperature, discharge pressure, oil pressure, gear rotational speed, valve opening and the current of electric/voltage of air compressor.
5. air compressor network monitoring system for things according to claim 1, is characterized in that: described processing comprises the classification of information and the triggering of warning, and described classification is to build table according to described ID, and stores; The triggering of described warning is that threshold value and the described information according to user, set are compared, and the form of triggering comprises that note is informed and internet message is informed.
6. air compressor network monitoring system for things according to claim 1, it is characterized in that: described note is informed with internet message and informed and comprise GPS locating information, the information that includes fault title and fault end geographic position, in order to showing on described user terminal.
7. air compressor network monitoring system for things according to claim 1, is characterized in that: described checking comprises that user carries out Password Input checking by described user terminal.
8. air compressor network monitoring system for things according to claim 1, is characterized in that: after described services request is passed through, user can set the threshold value in authority by described user terminal, can also inquire about the air compressor in authority.
9. air compressor network monitoring system for things according to claim 8, it is characterized in that: described inquiry comprises that pressure curve shows, described pressure curve be by described Cloud Server to every day pressure curve Yi25SWei unit gather and form, pressure curve per hour Yi5SWei unit gathers formation.
10. air compressor network monitoring system for things according to claim 1, is characterized in that: described user terminal comprises mobile phone, iPad and computer etc.
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| CN201410374388.1A CN104122876A (en) | 2014-08-01 | 2014-08-01 | Internet of Things based monitoring system for air compressors |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104564642A (en) * | 2014-12-25 | 2015-04-29 | 常州先进制造技术研究所 | Detecting system for air compressor performance |
| CN104993973A (en) * | 2015-06-25 | 2015-10-21 | 小米科技有限责任公司 | Method and apparatus for monitoring state of compressor of terminal |
| CN106014947A (en) * | 2016-06-29 | 2016-10-12 | 广东葆德科技有限公司 | Method and system for monitoring air compressor on basis of Internet of Things |
| CN106089671A (en) * | 2016-06-29 | 2016-11-09 | 广东葆德科技有限公司 | A kind of timely maintaining method of air compressor machine based on satellite fix and system thereof |
| CN106121981A (en) * | 2016-06-29 | 2016-11-16 | 广东葆德科技有限公司 | A kind of air compressor machine fault remote processing method based on Internet of Things and system |
| CN107018085A (en) * | 2017-06-16 | 2017-08-04 | 苏州飞崧通讯技术有限公司 | A kind of saving flow control methods of industrial control unit (ICU) network cloud management system |
| CN107168295A (en) * | 2017-06-27 | 2017-09-15 | 佛山蘑菇物联技术有限公司 | The communications protocol allocation engine and method of real-time of air compressor machine Internet of Things module based on cloud computing |
| CN107247432A (en) * | 2017-06-27 | 2017-10-13 | 佛山蘑菇物联技术有限公司 | The remote auto decision method of screw type air compressor cooling system failure |
| CN107316084A (en) * | 2017-05-27 | 2017-11-03 | 东泽节能技术（苏州）有限公司 | A kind of long-distance management system for air compressor energy-saving driving all-in-one |
| CN107762821A (en) * | 2017-09-08 | 2018-03-06 | 深圳市智物联网络有限公司 | A kind of air compressor monitoring method and system based on Internet of Things |
| CN109026649A (en) * | 2018-08-28 | 2018-12-18 | 上海弦慧新能源科技有限公司 | Data acquisition device and operation management method |
| CN109236621A (en) * | 2018-08-03 | 2019-01-18 | 宁波欣达螺杆压缩机有限公司 | A kind of control system of air compressor and method based on Internet of Things |
| CN109882401A (en) * | 2019-04-15 | 2019-06-14 | 湖南中普新能源科技有限公司 | Air compressor machine self-test strategy based on Internet of Things |
| CN110083135A (en) * | 2019-05-15 | 2019-08-02 | 浙江先博节能科技有限公司 | Air compressor machine remotely monitor and control system |
| CN111043020A (en) * | 2019-12-26 | 2020-04-21 | 新奥数能科技有限公司 | Operation and maintenance monitoring method and device for air compressor |
| CN112231357A (en) * | 2020-10-20 | 2021-01-15 | 河北匠心智联软件技术有限公司 | Compressed air energy consumption analysis system and analysis method based on Internet of things |
| CN112392708A (en) * | 2020-12-17 | 2021-02-23 | 黄剑 | Compressor management method based on Internet of things |
| CN112684751A (en) * | 2020-12-11 | 2021-04-20 | 国网湖南省电力有限公司 | Intelligent remote transmission monitoring system and component for ice melting state |
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2014
- 2014-08-01 CN CN201410374388.1A patent/CN104122876A/en active Pending
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104564642A (en) * | 2014-12-25 | 2015-04-29 | 常州先进制造技术研究所 | Detecting system for air compressor performance |
| CN104993973A (en) * | 2015-06-25 | 2015-10-21 | 小米科技有限责任公司 | Method and apparatus for monitoring state of compressor of terminal |
| US10234184B2 (en) | 2015-06-25 | 2019-03-19 | Xiaomi Inc. | Method and apparatus for monitoring status of terminal compressor |
| CN106014947A (en) * | 2016-06-29 | 2016-10-12 | 广东葆德科技有限公司 | Method and system for monitoring air compressor on basis of Internet of Things |
| CN106089671A (en) * | 2016-06-29 | 2016-11-09 | 广东葆德科技有限公司 | A kind of timely maintaining method of air compressor machine based on satellite fix and system thereof |
| CN106121981A (en) * | 2016-06-29 | 2016-11-16 | 广东葆德科技有限公司 | A kind of air compressor machine fault remote processing method based on Internet of Things and system |
| CN107316084A (en) * | 2017-05-27 | 2017-11-03 | 东泽节能技术（苏州）有限公司 | A kind of long-distance management system for air compressor energy-saving driving all-in-one |
| CN107018085A (en) * | 2017-06-16 | 2017-08-04 | 苏州飞崧通讯技术有限公司 | A kind of saving flow control methods of industrial control unit (ICU) network cloud management system |
| CN107168295B (en) * | 2017-06-27 | 2018-12-18 | 蘑菇物联技术（深圳）有限公司 | The communications protocol allocation engine and method of real-time of air compressor machine Internet of Things mould group based on cloud computing |
| CN107247432A (en) * | 2017-06-27 | 2017-10-13 | 佛山蘑菇物联技术有限公司 | The remote auto decision method of screw type air compressor cooling system failure |
| CN107168295A (en) * | 2017-06-27 | 2017-09-15 | 佛山蘑菇物联技术有限公司 | The communications protocol allocation engine and method of real-time of air compressor machine Internet of Things module based on cloud computing |
| CN107762821A (en) * | 2017-09-08 | 2018-03-06 | 深圳市智物联网络有限公司 | A kind of air compressor monitoring method and system based on Internet of Things |
| CN109236621A (en) * | 2018-08-03 | 2019-01-18 | 宁波欣达螺杆压缩机有限公司 | A kind of control system of air compressor and method based on Internet of Things |
| CN109026649A (en) * | 2018-08-28 | 2018-12-18 | 上海弦慧新能源科技有限公司 | Data acquisition device and operation management method |
| CN109882401B (en) * | 2019-04-15 | 2020-10-30 | 湖南中普新能源科技有限公司 | Air compressor self-checking strategy based on Internet of things |
| CN109882401A (en) * | 2019-04-15 | 2019-06-14 | 湖南中普新能源科技有限公司 | Air compressor machine self-test strategy based on Internet of Things |
| CN110083135A (en) * | 2019-05-15 | 2019-08-02 | 浙江先博节能科技有限公司 | Air compressor machine remotely monitor and control system |
| CN111043020A (en) * | 2019-12-26 | 2020-04-21 | 新奥数能科技有限公司 | Operation and maintenance monitoring method and device for air compressor |
| CN111043020B (en) * | 2019-12-26 | 2021-09-24 | 新奥数能科技有限公司 | Operation and maintenance monitoring method and device for air compressor |
| CN112231357A (en) * | 2020-10-20 | 2021-01-15 | 河北匠心智联软件技术有限公司 | Compressed air energy consumption analysis system and analysis method based on Internet of things |
| CN112684751A (en) * | 2020-12-11 | 2021-04-20 | 国网湖南省电力有限公司 | Intelligent remote transmission monitoring system and component for ice melting state |
| CN112392708A (en) * | 2020-12-17 | 2021-02-23 | 黄剑 | Compressor management method based on Internet of things |
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