CN106121981A - A kind of air compressor machine fault remote processing method based on Internet of Things and system - Google Patents

A kind of air compressor machine fault remote processing method based on Internet of Things and system Download PDF

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Publication number
CN106121981A
CN106121981A CN201610491673.0A CN201610491673A CN106121981A CN 106121981 A CN106121981 A CN 106121981A CN 201610491673 A CN201610491673 A CN 201610491673A CN 106121981 A CN106121981 A CN 106121981A
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China
Prior art keywords
air compressor
compressor machine
server
data
fault
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Pending
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CN201610491673.0A
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Chinese (zh)
Inventor
郭振发
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Guangdong Baode Technology Co Ltd
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Guangdong Baode Technology Co Ltd
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Priority to CN201610491673.0A priority Critical patent/CN106121981A/en
Publication of CN106121981A publication Critical patent/CN106121981A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10Other safety measures

Abstract

The present invention relates to plant equipment after-sales service field, be specifically related to a kind of air compressor machine fault remote processing method based on Internet of Things and system, mainly comprise the steps: that duty is fed back in server by A, air compressor machine;The data that air compressor machine feeds back are preserved by B, server, and contrast with the preset security numerical value in server;C, server comparing result then generate fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is the alarm code being pre-designed, and alarm code is used for storing record;Alarm code is transferred to, by server, the word warning message that code is corresponding afterwards;D, server comparing result then send the word warning message mobile terminal to binding beyond preset security numerical value, and server comparing result is not for normally the most to send word warning message;E, by remotely fixing a breakdown online.After engineer learns fault message code online, formulate solution, remote guide or after carrying out adequate preparation to going to scene to keep in repair again.

Description

A kind of air compressor machine fault remote processing method based on Internet of Things and system
Technical field
The present invention relates to plant equipment after-sales service field, be specifically related to a kind of air compressor machine fault remote based on Internet of Things Processing method and system.
Background technology
There is staff to pinpoint nurse currently for large-scale air compressor machine gas station arrangement, but be difficult to reach by artificial nurse To the effect of in real time monitoring, so in place of the Shortcomings that remains unchanged in terms of trouble saving, and air compressor machine break down after to life Producing impact very big, air compressor machine fault means to produce and stops;Additionally, due to equipment degree of understanding deficiency etc. is asked by air compressor machine user Topic, after often equipment breaks down cannot the problem of annunciator promptly and accurately, cause the process time long.
More advanced monitoring system existing in compressor industry at present, can't accomplish every for compressor major parameter It is transferred to supplier and client in real time, and effective energy utilization rate of compressor apparatus can not be analyzed and in time The every related data providing the utilization of resources carrys out ancillary works personnel and carries out the corresponding reducing energy consumption of equipment.
Remote Monitoring System of Air compressor can facilitate technical staff the most just to need not can remotely monitor multiple stage pneumatics The ruuning situation of machine.Prior art cannot solve keep in repair and do not catch up with because the reasons such as misoperation break down, for a long time Shut down the problem that will bring massive losses to user.Meanwhile, the ruuning situation of air compressor machine cannot also be recognized whenever and wherever possible, also Solution timely cannot can be given when breaking down problem.
Summary of the invention
For drawbacks described above, it is an object of the invention to propose a kind of air compressor machine fault remote process side based on Internet of Things Method and a kind of air compressor machine fault remote processing system based on Internet of Things, this system can make caregiver monitor air compressor machine in real time State, additionally it is possible to assist maintenance of equipment by the way of remote assistance.
A kind of air compressor machine fault remote processing method based on Internet of Things, comprises the steps:
Duty is fed back in server by A, air compressor machine;
The data that air compressor machine feeds back are preserved by B, server, and contrast with the preset security numerical value in server;
C, server comparing result then generate fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is for being pre-designed Alarm code, alarm code is used for storing record;Alarm code is transferred to, by server, the word alarm signal that code is corresponding afterwards Breath;
D, server comparing result then send the word warning message mobile terminal to binding, server beyond preset security numerical value Comparing result is not for normally the most to send word warning message;
E, fixed a breakdown by online remote assistance;
F, described server platform judge whether air compressor machine keeps connecting, if described air compressor machine is online, then enter step G;If institute State air compressor machine off-line, then enter step H;
G, check the latest data that described air compressor machine feeds back, and enter step I;
H, check the data of historical record, and enter step I;
I, activation map software, call the satellite positioning information in described data;Enable navigation feature, real-time navigation to described sky The position of press.
Further, in step A, owing to system includes by multiple air compressor machines, so air compressor machine is in feedback operation state During to server, corresponding feedback of status can be numbered lower to corresponding and be stored in server, feedback system is timing feedback.
It is preferred that in step B, preset the safe handling data of each assembly of air compressor machine in server in advance, air compressor machine is anti- The data of feedback are all stored in server, and it is right that the operating state data of air compressor machine feedback and safe handling data timing are carried out Ratio, thus the state being previously obtained air compressor machine is the most normal.
Further, in step C, the operating state data of air compressor machine feedback contrasts with safe handling data timing, Comparing result then generates fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is corresponding to the warning generation being pre-designed Code, alarm code is transferred to the word warning message of correspondence by server afterwards, it is simple to staff gets more information about equipment Fault message.
It is preferred that in step D, the data of air compressor machine duty are timing comparing with the safe handling data preset, and And in most cases, comparing result is without departing from the scope of safe handling data;In comparison process, once air compressor machine work shape After the data of state are beyond safe handling scope of data, server then sends word warning message, letter to the mobile terminal of binding Breath content is faulty equipment numbering and fault message.
It is preferred that in step H, owing in air compressor machine, parameter arranges the incorrect fault caused, technical staff passes through terminal After inquiring this type of fault, after checking parameter, the parameter matched by on-line tuning can remotely solve fault;The most long-range Operation is additionally operable to assist field personnel's controlling equipment.
Further, in step E, it is judged that the method for described air compressor machine whether line is: the timing of described server platform is sent out Send line to judge information, if described air compressor machine returns feedback information, then judge that described air compressor machine is online;Or, described air compressor machine Timing sends link information, and described server platform receives described link information, then judge that described air compressor machine is online.
Further, in step F, the method updating described data is: the timing of described server platform judges described pneumatics The data of machine are with or without renewal, if having, then record up-to-date described data;Or, when the described data of described air compressor machine update, from The described data of dynamic transmission are to described server platform, and described server platform updates and records up-to-date described data.
It is preferred that in step G, when checking the data of historical record, may select and check the described data in mobile phone bin, Or check the described data in server bin;
In step I, during activation map software, first judge whether mobile client installs the map software with navigation feature, If no, then downloading the map software specified;If there being multiple map software, then select one of them;
Described operational factor includes: main frame running frequency, main frame output speed, main frame output electric current, main frame output voltage, frequency conversion Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower fan output electric current, blower fan output electricity Pressure, fan operation rotating speed, fan operation frequency or frequency converting temperature, user.
It is preferred that include air compressor machine, server platform and mobile terminal;Described air compressor machine is connected with described server, institute State and be connected between server platform with described mobile terminal;
Described mobile terminal includes: mobile phone bin, monitoring software and map software;
Described server platform includes Internet of Things module, data base and server bin;
Described air compressor machine and described server platform, by wireless company between the most described server platform and described mobile terminal Connect.
Native system is to combine air compressor machine Internet of things system, online monitoring system and mobile terminal system, and comprehensive formation can Make the fault pre-alarming service data of air compressor machine in advance;Producer engineering staff can do teledata and check, draws further according to data Conclusion makes the breakdown judge that machine i.e. will appear from, and notifies that corresponding personnel process, at machine in the case of making solution When device does not has a disorderly closedown, schedule ahead is safeguarded;Additionally it is possible to remote assistance or remotely modifying parameter are safeguarded or are keeped in repair and set Standby, reach the effect with prevention apparatus catastrophic failure and high-efficient maintenance.
Accompanying drawing explanation
Fig. 1 is the step A schematic flow sheet to step E of one embodiment of the present of invention;
Fig. 2 is the step F schematic flow sheet to step I of one embodiment of the present of invention.
Detailed description of the invention
Further illustrate technical scheme below in conjunction with the accompanying drawings and by detailed description of the invention.
As shown in Figure 1-2, a kind of air compressor machine fault remote processing method based on Internet of Things, comprise the steps:
Duty is fed back in server by A, air compressor machine;
The data that air compressor machine feeds back are preserved by B, server, and contrast with the preset security numerical value in server;
C, server comparing result then generate fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is for being pre-designed Alarm code, alarm code is used for storing record;Alarm code is transferred to, by server, the word alarm signal that code is corresponding afterwards Breath;
D, server comparing result then send the word warning message mobile terminal to binding, server beyond preset security numerical value Comparing result is not for normally the most to send word warning message;
E, fixed a breakdown by online remote assistance;
F, described server platform judge whether air compressor machine keeps connecting, if described air compressor machine is online, then enter step G;If institute State air compressor machine off-line, then enter step H;
G, check the latest data that described air compressor machine feeds back, and enter step I;
H, check the data of historical record, and enter step I;
I, activation map software, call the satellite positioning information in described data;Enable navigation feature, real-time navigation to described sky The position of press.
Install sensor and Internet of Things module to each parts of compressor, enable each unit status of air compressor machine to pass through thing Networking transport, in server, makes user and manufacturer just can be directly acquainted with the duty of equipment by Internet of Things, and Carry out Data Comparison by server, whether the duty of air compressor machine is in normal condition and is monitored, make user make Used time is more with good grounds, can safeguard equipment with safe, it is to avoid catastrophic failure, saves the working time, improves work effect Rate, and needs when, allow personnel after sale can by satellite positioning information promptly and accurately navigate to fault air compressor machine Position, it is provided that corresponding after-sale service;In addition can safeguard by remote assistance or remotely modifying parameter or keep in repair Equipment, reaches the effect with prevention apparatus catastrophic failure.
Wherein, in step A, owing to system includes by multiple air compressor machines, thus air compressor machine feedback operation state to clothes During business device, corresponding feedback of status can be numbered lower to corresponding and be stored in server, feedback system is timing feedback.
The data of feedback are stored in air compressor machine, can record the duty of air compressor machine, after fault occurs, or set For when safeguarding, by observing operating status record, trouble point can be quickly found out, or need the parts changed;Additionally, in dimension During protecting, i.e. can conclude that equipment is the need of safeguarding by reference device operating status record.
Wherein, in step B, having preset the safe handling data of each assembly of air compressor machine in server in advance, air compressor machine feeds back Data be all stored in server, air compressor machine feedback operating state data with use safely data timing contrast, Thus the state that is previously obtained air compressor machine is the most normal.
Used the preset value data as a comparison of data by preset security, equipment has the function of fault self-checking, user In use can be more relieved concentrate on produces, and in this case, psychology of workers burden is little, it is also possible to improve work Make efficiency.
Further, in step C, the operating state data of air compressor machine feedback contrasts with safe handling data timing, Comparing result then generates fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is corresponding to the warning generation being pre-designed Code, alarm code is transferred to the word warning message of correspondence by server afterwards, it is simple to staff gets more information about equipment Fault message.
Reminding user or equipment ward by the way of automatically sending warning message, ward only needs equipment Fault message informs manufacturer or person skilled;Ward can not also be used, person skilled use the shifting of binding Dynamic terminal can realize the nurse to equipment.
It should be noted that in step D, the data of air compressor machine duty and the safe handling data preset are that timing is right Ratio, and in most cases, comparing result is without departing from the scope of safe handling data;In comparison process, once air compressor machine After the data of duty are beyond safe handling scope of data, server then sends word alarm signal to the mobile terminal of binding Breath, information content is faulty equipment numbering and fault message.
By the fault message sent after feedback analysis, related personnel can get information about the fault message of equipment, It is thus possible to valid developing programs solves problem, in this case, preparation is more abundant, thus in hgher efficiency.
Supplement as to above-mentioned technology, in step H, owing in air compressor machine, parameter arranges the incorrect fault caused, skill After art personnel are by terminal inquiry to this type of fault, after checking parameter, the parameter matched by on-line tuning can remotely be solved Certainly fault;In addition remotely operation is additionally operable to assist field personnel's controlling equipment.
Remotely solve fault and two kinds of functions of remote assistance can more directly operate equipment, so that Air Compressor Equipment Professional and technical personnel can be directly acquainted with and process relevant technical problem, improve efficiency, it is to avoid layman's is dry Disturb, make maintenance and repair aspect efficiency and quality more preferably.
Additionally, in step E, it is judged that the method for described air compressor machine whether line is: the timing of described server platform sends even Line judges information, if described air compressor machine returns feedback information, then judges that described air compressor machine is online;Or, the timing of described air compressor machine Sending link information, described server platform receives described link information, then judge that described air compressor machine is online.
One is described server platform query formulation, and another kind is described air compressor machine active transmission link information, with this Judge described air compressor machine whether line, convenient and quick.
Additionally, in step F, the method updating described data is: the timing of described server platform judges described air compressor machine Data are with or without renewal, if having, then record up-to-date described data;Or, when the described data of described air compressor machine update, automatically send out Sending described data to described server platform, described server platform updates and records up-to-date described data.
When described air compressor machine cannot connect, by enquiry of historical data, the analysis of system also finds described air compressor machine Problem.
It should be noted that in step G, when checking the data of historical record, may select and check the institute in mobile phone bin State data, or check the described data in server bin;
In step I, during activation map software, first judge whether mobile client installs the map software with navigation feature, If no, then downloading the map software specified;If there being multiple map software, then select one of them;
Described operational factor includes: main frame running frequency, main frame output speed, main frame output electric current, main frame output voltage, frequency conversion Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower fan output electric current, blower fan output electricity Pressure, fan operation rotating speed, fan operation frequency or frequency converting temperature, user.
The amount of storage of described server bin is big, and the processing speed of described server is fast, is to store up with described server Storage is the best method of historical data;But when described server bin cannot be connected, inquire about described mobile phone bin Data, be also good alternative scheme;In the case of mobile terminal does not installs map software, can quickly download needs Map software, solves the worry of user.
Additionally, include air compressor machine, server platform and mobile terminal;Described air compressor machine is connected with described server, described It is connected between server platform with described mobile terminal;
Described mobile terminal includes: mobile phone bin, monitoring software and map software;
Described server platform includes Internet of Things module, data base and server bin;
Described air compressor machine and described server platform, by wireless company between the most described server platform and described mobile terminal Connect.
All data of air compressor machine described in overall monitor, provide enough data foundations, overall monitor institute to personnel after sale State the state of air compressor machine;All described air compressor machines post sales are carried out Classification Management, makes monitoring and manage highly efficient;This Bright by above structure, after sale personnel by mobile terminal, monitor the running status of air compressor machine in real time, and provide on this basis Remote guide;When being necessary, the scene that personnel after sale can be made to arrive air compressor machine in time is safeguarded;Client is made to enjoy more high-quality After-sale service.
The know-why of the present invention is described above in association with specific embodiment.These describe and are intended merely to explain the present invention's Principle, and limiting the scope of the invention can not be construed to by any way.Based on explanation herein, the technology of this area Personnel need not pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes fall within Within protection scope of the present invention.

Claims (10)

1. an air compressor machine fault remote processing method based on Internet of Things, it is characterised in that: comprise the steps:
Duty is fed back in server by A, air compressor machine;
The data that air compressor machine feeds back are preserved by B, server, and contrast with the preset security numerical value in server;
C, server comparing result then generate fault pre-alarming signal beyond preset security numerical value, and fault pre-alarming signal is for being pre-designed Alarm code, alarm code is used for storing record;Alarm code is transferred to, by server, the word alarm signal that code is corresponding afterwards Breath;
D, server comparing result then send the word warning message mobile terminal to binding, server beyond preset security numerical value Comparing result is not for normally the most to send word warning message;
E, fixed a breakdown by online remote assistance;
F, described server platform judge whether air compressor machine keeps connecting, if described air compressor machine is online, then enter step G;If institute State air compressor machine off-line, then enter step H;
G, check the latest data that described air compressor machine feeds back, and enter step I;
H, check the data of historical record, and enter step I;
I, activation map software, call the satellite positioning information in described data;Enable navigation feature, real-time navigation to described sky The position of press.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step A In, owing to system includes by multiple air compressor machines, so air compressor machine is when feedback operation state to server, can be by corresponding shape State feeds back to number down and be stored in server accordingly, and feedback system is timing feedback.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step B In, server has been preset the safe handling data of each assembly of air compressor machine in advance, the data of air compressor machine feedback are all stored in clothes In business device, the operating state data of air compressor machine feedback contrasts with safe handling data timing, thus is previously obtained air compressor machine State the most normal.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step C In, the operating state data of air compressor machine feedback contrasts with safe handling data timing, and comparing result exceeds preset security number Value then generates fault pre-alarming signal, and fault pre-alarming signal is corresponding to the alarm code being pre-designed, and alarm code is by servicing afterwards Device transfers the word warning message of correspondence to, it is simple to staff gets more information about the fault message of equipment.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step D In, the data of air compressor machine duty are timing comparing with the safe handling data preset, and in most cases, comparing result Scope without departing from safe handling data;In comparison process, once the data of air compressor machine duty make beyond safety After scope of data, server then sends word warning message to the mobile terminal of binding, and information content is faulty equipment numbering And fault message.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step H In, owing in air compressor machine, parameter arranges the incorrect fault caused, after technical staff is by terminal inquiry to this type of fault, check After parameter, the parameter matched by on-line tuning can remotely solve fault;In addition remotely operation is additionally operable to assist on-the-spot work Make personnel's controlling equipment.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step E In, it is judged that the method for described air compressor machine whether line is: the timing of described server platform sends line and judges information, if described sky Press returns feedback information, then judge that described air compressor machine is online;Or, the timing of described air compressor machine sends link information, described clothes Business device platform receives described link information, then judge that described air compressor machine is online.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step F In, the method updating described data is: described server platform timing judge the data of described air compressor machine with or without renewal, if having, Then record up-to-date described data;Or, when the described data of described air compressor machine update, automatically send described data to described clothes Business device platform, described server platform updates and records up-to-date described data.
Air compressor machine fault remote processing method based on Internet of Things the most according to claim 1, it is characterised in that: step G In, when checking the data of historical record, may select and check the described data in mobile phone bin, or check server bin In described data;
In step I, during activation map software, first judge whether mobile client installs the map software with navigation feature, If no, then downloading the map software specified;If there being multiple map software, then select one of them;
Described operational factor includes: main frame running frequency, main frame output speed, main frame output electric current, main frame output voltage, frequency conversion Busbar voltage, motor real output, current pressure, Current Temperatures, fan condition, blower fan output electric current, blower fan output electricity Pressure, fan operation rotating speed, fan operation frequency or frequency converting temperature, user.
10. according to the air compressor machine fault remote processing method based on Internet of Things described in any one in claim 1-9 it is System, it is characterised in that: include air compressor machine, server platform and mobile terminal;Described air compressor machine is connected with described server, described It is connected between server platform with described mobile terminal;
Described mobile terminal includes: mobile phone bin, monitoring software and map software;
Described server platform includes Internet of Things module, data base and server bin;
Described air compressor machine and described server platform, by wireless company between the most described server platform and described mobile terminal Connect.
CN201610491673.0A 2016-06-29 2016-06-29 A kind of air compressor machine fault remote processing method based on Internet of Things and system Pending CN106121981A (en)

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CN107168295A (en) * 2017-06-27 2017-09-15 佛山蘑菇物联技术有限公司 The communications protocol allocation engine and method of real-time of air compressor machine Internet of Things module based on cloud computing
CN107247432A (en) * 2017-06-27 2017-10-13 佛山蘑菇物联技术有限公司 The remote auto decision method of screw type air compressor cooling system failure
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CN113250961A (en) * 2021-05-10 2021-08-13 广东葆德科技有限公司 Compressor fault detection method and detection system

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CN113250961A (en) * 2021-05-10 2021-08-13 广东葆德科技有限公司 Compressor fault detection method and detection system

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Application publication date: 20161116