CN105155371A - Automatic railway fastener unloading operating vehicle and operating method thereof - Google Patents

Automatic railway fastener unloading operating vehicle and operating method thereof Download PDF

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Publication number
CN105155371A
CN105155371A CN201510640019.7A CN201510640019A CN105155371A CN 105155371 A CN105155371 A CN 105155371A CN 201510640019 A CN201510640019 A CN 201510640019A CN 105155371 A CN105155371 A CN 105155371A
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China
Prior art keywords
fastener
working vehicle
vehicle
transfer equipment
vehicle frame
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CN201510640019.7A
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Chinese (zh)
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CN105155371B (en
Inventor
李石平
向涌
王琰
刘莎
方继武
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Zhuzhou CRRC Times Electric Co Ltd
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Zhuzhou CSR Times Electric Co Ltd
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Priority to CN201510640019.7A priority Critical patent/CN105155371B/en
Publication of CN105155371A publication Critical patent/CN105155371A/en
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  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The invention discloses an automatic railway fastener unloading operating vehicle and an operating method thereof. In the running process of the operating vehicle, fastener boxes stored on the operating vehicle can be conveyed to the lower portion of the operating vehicle so that operators at the lower portion of the operating vehicle can install the fastener boxes on a track. The automatic railway fastener unloading operating vehicle comprises a frame, a conveying device, a hoisting device and an operation chamber, wherein the ends of the frame are supported on the track through walking devices, and the conveying device is located in the middle of the frame and used for conveying the fastener boxes to a position below the operating vehicle from the operating vehicle; and the hoisting device is located on the frame and used for conveying the fastener boxes to the operating vehicle for transportation and storage, and the operation chamber is located at one end of the operating vehicle and used for controlling the whole operating process. In the running process of the operating vehicle, fasteners stored on the vehicle can be conveyed to below the vehicle through mechanical conveying equipment, the operators below the vehicle can install the fasteners on a sleeper conveniently, and the automatic degree and construction efficiency of the automatic railway fastener unloading operation are greatly improved.

Description

A kind of rail fastener Self-tipping working vehicle and operational method thereof
Technical field
The present invention relates to railway engineering field of operation, especially relate to a kind of the rail fastener Self-tipping working vehicle and the operational method thereof that are applied to railway engineering operation and area of maintenance.
Background technology
Switch tracks in operation process at railway, usually need the rail fastener for installing newly changed, and current fastener transport and installation are substantially all manually carry out.In existing construction technology, fastener is installed and is mainly adopted manual work mode, and the nut needing to be installed classifying by flat bed transport vehicle, packing ring, spring, pressing plate are transported to construction line both sides, and by being manually arranged on one by one on sleeper.Existing fastener Self-tipping operating type needs in advance fastener to be transported to appointed place, by operating personnel, each fastener is arranged on sleeper again, because the operation distance that switches tracks is general longer, need the fastener quantity of installation more, such transport and mounting method workload is large, efficiency is low, easy omission, safety are not high yet, is not suitable for the needs utilizing skylight point to carry out track quick track switching operating.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of rail fastener Self-tipping working vehicle and operational method thereof, in the process can run in working vehicle, under the fastener that car is stored is sent to car by mechanical transmission equipment, facilitate the operating personnel under car to be arranged on sleeper by fastener, significantly improve automaticity and the efficiency of construction of the operation of rail fastener Self-tipping.
In order to realize foregoing invention object, the present invention specifically provides a kind of technic relization scheme of rail fastener Self-tipping working vehicle, rail fastener Self-tipping working vehicle, in the process can run in working vehicle, the fastener box that working vehicle stores is sent to the bottom of working vehicle, so that described fastener box is mounted on track by the operating personnel of working vehicle bottom, described rail fastener Self-tipping working vehicle comprises:
Vehicle frame, the end of described vehicle frame supports in orbit by running gear;
Be positioned at the transfer equipment in the middle part of described vehicle frame, for described fastener box to be sent to the bottom of described working vehicle from working vehicle;
Be positioned at the lifting appliance on described vehicle frame, for being undertaken transporting and storing by the handling to working vehicle of described fastener box;
Be positioned at the operating room of described working vehicle one end, for controlling whole operation process.
Preferably, described lifting appliance is fixed on the top of described vehicle frame, and the top of described lifting appliance is provided with longitudinal rail crisscross each other and cross slide way further, and described lifting appliance comprises suspension hook further.Described suspension hook by described longitudinal rail vertically moving along working vehicle, and by the transverse shifting of described cross slide way along working vehicle.
Preferably, described transfer equipment is fixed on vehicle frame, and described transfer equipment adopts multi-segment structure, is connected between the multistage of described transfer equipment by axle.One end of described transfer equipment is arranged on the top of described vehicle frame, the other end passes described vehicle frame and extends to the below of described vehicle frame, be positioned at a section of the described transfer equipment below described vehicle frame is suspended on described vehicle frame bottom by hydraulic jack, make described transfer equipment be positioned at a section of described bottom of frame by described hydraulic jack to rotate around described axle, to adjust the operation height of described transfer equipment.
Preferably, described transfer equipment also comprises conveyer belt and reducing motor, and described fastener is box-packed to be loaded in fastener case.Described reducing motor drives described conveyer belt, by regulating the transfer rate of described conveyer belt to meet the requirement of operating speed.Be loaded with full the handling of fastener case by described lifting appliance of described fastener box, be stacked at the both sides of described transfer equipment on described vehicle frame, between described fastener case and described transfer equipment, leave the passage be convenient to operating personnel and passed through.
Preferably, the bottom of described vehicle frame is also provided with station, and described station lays respectively at the both sides of described transfer equipment, and the operating personnel being convenient to working vehicle bottom operates.
The present invention also specifically provides a kind of technic relization scheme of operational method of above-mentioned rail fastener Self-tipping working vehicle in addition, and the operational method of rail fastener Self-tipping working vehicle, comprises the following steps:
When the working vehicle's operation of rail fastener Self-tipping, working vehicle moves along operating direction, reducing motor starts, the conveyer belt of transfer equipment is started working, the position of fastener case handling to handled easily is put by controlling suspension hook by the operating personnel in working vehicle, fastener box in described fastener case is taken out and is placed on one section that described transfer equipment is positioned at described vehicle frame top, described fastener box is sent to the below of described vehicle frame under the drive of described conveyer belt, described fastener box is mounted on track by the operating personnel be positioned on station.
Preferably, before the operation of described rail fastener Self-tipping working vehicle, to the fastener case handling of described fastener box be filled in working vehicle by the suspension hook of lifting appliance, and be deposited in the both sides of described transfer equipment, described transfer equipment is positioned at a section of described bottom of frame by hydraulic jack and is reduced to required operation height.
Preferably, described fastener box is placed on described conveyer belt by the operating personnel be positioned in working vehicle, and described fastener box transfers to the bottom of working vehicle by described conveyer belt, then is installed in orbit by described fastener box by the operating personnel being positioned at working vehicle bottom.
Preferably, after described rail fastener Self-tipping working vehicle fulfils assignment, described reducing motor is closed, and reclaims fastener box unnecessary on described conveyer belt and is placed in described fastener case, by regulating described hydraulic jack to be promoted by described transfer equipment, so that the operation of working vehicle.
Preferably, the operating personnel being positioned at working vehicle bottom regulates the rotating speed of described reducing motor according to the speed that working vehicle runs, to adapt to the operating speed needs of working vehicle.
The rail fastener Self-tipping working vehicle provided by enforcement the invention described above and the technical scheme of operational method thereof, have following beneficial effect:
(1) fastener box is sent under car from car by transfer equipment by the present invention, and automaticity is high, considerably improves operating efficiency;
(2) the present invention is by lifting appliance handling fastener case, is convenient to movement and the storage of fastener case, can saves a large amount of manpower, improve safety and the automaticity of operation simultaneously;
(3) transfer equipment of the present invention can regulate transmission speed, and operation automation degree is high, can meet the needs of various operating speed;
(4) transfer equipment of the present invention can automatic deploying and retracting, and operation automation degree is high, fully can adapt to the needs of different work height.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below.Apparently, the accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, can also obtain other embodiment according to these accompanying drawings.
Fig. 1 is the structural representation front view of a kind of detailed description of the invention of rail fastener Self-tipping working vehicle of the present invention;
Fig. 2 is the structural representation top view of a kind of detailed description of the invention of rail fastener Self-tipping working vehicle of the present invention;
In figure: 1-rail fastener Self-tipping working vehicle, 2-vehicle frame, 3-running gear, 4-track, 5-lifting appliance, 6-longitudinal rail, 7-suspension hook, 8-cross slide way, 9-transfer equipment, 10-hydraulic jack, 11-axle, 12-fastener box, 13-conveyer belt, 14-reducing motor, 15-station, 16-fastener case, 17-operating room.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, clear, complete description is carried out to the technical scheme in the embodiment of the present invention.Obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figures 1 and 2, give the specific embodiment of rail fastener Self-tipping working vehicle of the present invention and operational method thereof, below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in Figure 1, a kind of specific embodiment of rail fastener Self-tipping working vehicle, in the process can run in working vehicle, the fastener box 12 of upper for working vehicle (i.e. rail fastener Self-tipping working vehicle 1) storage is sent to the bottom of working vehicle, so that fastener box 12 is mounted on track 4 by the operating personnel of working vehicle bottom, rail fastener Self-tipping working vehicle 1 comprises:
Vehicle frame 2, the end of vehicle frame 2 is supported on track 4 by running gear 3;
Be positioned at the transfer equipment 9 in the middle part of vehicle frame 2, for fastener box 12 to be sent to the bottom of working vehicle from working vehicle;
Be fixed on the lifting appliance 5 on vehicle frame 2, for being undertaken transporting and storing by fastener box 12 handling to working vehicle;
Be positioned at the operating room 17 of working vehicle one end, for controlling whole operation process.
The rail fastener Self-tipping working vehicle 1 that the above-mentioned specific embodiment of the present invention describes has the fastener transfer equipment of mechanization, for packaged fastener box 12 to be sent to the bottom of car from car.Rail fastener Self-tipping working vehicle 1 has automatic lifting equipment simultaneously, for handling and removable fastener case 16.In the process that the rail fastener Self-tipping working vehicle 1 that the specific embodiment of the invention describes can run in working vehicle, the fastener that car is stored is sent to the bottom of car by the fastener transfer equipment of mechanization, facilitates the operating personnel of car bottom to be arranged on sleeper by fastener.
As shown in Figure 2, lifting appliance 5 is fixed on the top of vehicle frame 2, and the top of lifting appliance 5 is provided with longitudinal rail 6 crisscross each other and cross slide way 8 further, and lifting appliance 5 comprises suspension hook 7 further.Suspension hook 7 by longitudinal rail 6 vertically moving along working vehicle, and by the transverse shifting of cross slide way 8 along working vehicle.
The rail fastener Self-tipping working vehicle 1 that the specific embodiment of the invention describes has the larger vehicle frame 2 of a span, and transfer equipment 9 is fixed on vehicle frame 2, and adopts multi-segment structure, is connected between the multistage of transfer equipment 9 by axle 11.One end of transfer equipment 9 is arranged on the top of vehicle frame 2, and the other end passes vehicle frame 2 and extends to the below of vehicle frame 2.Be positioned at a section of the transfer equipment 9 below vehicle frame 2 is suspended on vehicle frame 2 bottom by hydraulic jack 10, one section that by hydraulic jack 10, transfer equipment 9 is positioned at bottom vehicle frame 2 is rotated around axle 11, to adjust the operation height of transfer equipment 9.
Transfer equipment 9 also comprises conveyer belt 13 and reducing motor 14, and fastener box 12 is loaded in fastener case 16.Reducing motor 14 drives conveyer belt 13 to move, by regulating the transfer rate of conveyer belt 13 to meet the requirement of operating speed.Be loaded with full the handling of fastener case 16 by lifting appliance 5 of fastener box 12, be stacked at the both sides of the transfer equipment 9 on vehicle frame 2, between fastener case 16 and transfer equipment 9, leave the passage be convenient to operating personnel and passed through.
The bottom of vehicle frame 2 is also provided with station 15 further, and station 15 lays respectively at the both sides of transfer equipment 9, and the operating personnel being convenient to working vehicle bottom operates.As a kind of typical specific embodiment of the present invention, the bottom of vehicle frame 2 is also fixed with two seats as station 15, and two seats lay respectively at the both sides of transfer equipment 9, and the operating personnel being convenient to car bottom operates.
On the other hand, the present invention also specifically provides a kind of specific embodiment of operational method of above-mentioned rail fastener Self-tipping working vehicle, comprises following process:
A () rail fastener Self-tipping working vehicle 1 is furnished with lifting appliance 5, handling can be carried out by contacting piece case 16;
B () transfer equipment 9 is fixed on vehicle frame 2, one end of transfer equipment 9 extends to the below of vehicle frame 2;
C () transfer equipment 9 can regulate operation height by hydraulic jack 10;
D () transfer equipment 9 can governing speed, to adapt to the needs of operating speed;
E fastener box 12 is placed on conveyer belt 13 by the operating personnel on () car, and be transferred to the bottom of car by conveyer belt 13;
F fastener box 12 is arranged on track 4 by the operating personnel of () car bottom.
By the operational method adopting the specific embodiment of the invention to describe, in the process can walked in vehicle (i.e. rail fastener Self-tipping working vehicle 1), fastener is transferred under car from car, ensure that high efficiency and the reliability of operation, the needs of railway track quick track switching operating can be suitable for, there is the plurality of advantages such as safety, automaticity height.
The operating principle of the rail fastener Self-tipping working vehicle that the above-mentioned specific embodiment of the present invention describes will be introduced below further combined with concrete operational method, a specific embodiment for the operational method of rail fastener Self-tipping working vehicle described above, comprises the following steps:
When working vehicle's 1 operation of rail fastener Self-tipping, working vehicle moves along operating direction (direction as shown in L in accompanying drawing 1), reducing motor 14 starts, the conveyer belt 13 of transfer equipment 9 is started working, fastener case 16 (is normally positioned at the top layer that fastener case 16 is stacked by controlling suspension hook 7 by the operating personnel in working vehicle, and operating personnel is difficult to the position that touches) handling to the position of handled easily puts, fastener box 12 in fastener case 16 is taken out and is placed on one section that transfer equipment 9 is positioned at vehicle frame 2 top, fastener box 12 is sent to the below of vehicle frame 2 under the drive of conveyer belt 13, fastener box 12 is mounted on track 4 by the operating personnel be positioned on station 15.Meanwhile, the operating personnel being positioned at working vehicle bottom regulates the rotating speed of reducing motor 14, to adapt to the operating speed needs of working vehicle according to the speed that working vehicle runs.
Before the operation of rail fastener Self-tipping working vehicle 1, to fastener case 16 handling of fastener box 12 be filled in working vehicle by the suspension hook 7 of lifting appliance 5, and be deposited in the both sides of transfer equipment 9, by hydraulic jack 10, by transfer equipment 9, a section of being positioned at bottom vehicle frame 2 is reduced to required operation height.
Fastener box 12 is placed on conveyer belt 13 by the operating personnel be positioned in working vehicle, and fastener box 12 transfers to the bottom of working vehicle by conveyer belt 13, then is arranged on track 4 by fastener box 12 by the operating personnel being positioned at working vehicle bottom.
After rail fastener Self-tipping working vehicle 1 fulfils assignment, reducing motor 14 is closed, and reclaims unnecessary fastener box 12 on conveyer belt 13 and is placed in fastener case 16, promoted by transfer equipment 9, so that the operation of working vehicle by regulator solution compressing cylinder 10.
The rail fastener Self-tipping working vehicle described by the enforcement specific embodiment of the invention and the technical scheme of operational method thereof, can produce following technique effect:
(1) specific embodiment of the invention describe rail fastener Self-tipping working vehicle and operational method by transfer equipment, fastener box is sent under car from car, automaticity is high, considerably improves operating efficiency;
(2) the rail fastener Self-tipping working vehicle that describes of the specific embodiment of the invention and operational method thereof are by lifting appliance handling fastener case, be convenient to movement and the storage of fastener case, a large amount of manpower can be saved, improve safety and the automaticity of operation simultaneously;
(3) the rail fastener Self-tipping working vehicle that describes of the specific embodiment of the invention and operational method thereof can regulate the transmission speed of transfer equipment, and operation automation degree is high, can meet the needs of various operating speed;
(4) specific embodiment of the invention describe rail fastener Self-tipping working vehicle and operational method can automatically regulate transfer equipment folding and unfolding, operation automation degree is high, fully can adapt to the needs of different work height.
In this manual, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
The above is only preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, when not departing from Spirit Essence of the present invention and technical scheme, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solution of the present invention, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent replacement, equivalence change and modification, all still belongs to the scope of technical solution of the present invention protection.

Claims (10)

1. a rail fastener Self-tipping working vehicle, it is characterized in that, in the process can run in working vehicle, the fastener box (12) that working vehicle stores is sent to the bottom of working vehicle, so that described fastener box (12) is mounted on track (4) by the operating personnel of working vehicle bottom, described rail fastener Self-tipping working vehicle (1) comprising:
Vehicle frame (2), the end of described vehicle frame (2) is supported on track (4) by running gear (3);
Be positioned at the transfer equipment (9) at described vehicle frame (2) middle part, for described fastener box (12) to be sent to the bottom of described working vehicle from working vehicle;
Be positioned at the lifting appliance (5) on described vehicle frame (2), for being undertaken transporting and storing by the handling to working vehicle of described fastener box (12);
Be positioned at the operating room (17) of described working vehicle one end, for controlling whole operation process.
2. a kind of rail fastener Self-tipping working vehicle according to claim 1, it is characterized in that: described lifting appliance (5) is fixed on the top of described vehicle frame (2), the top of described lifting appliance (5) is provided with longitudinal rail (6) crisscross each other and cross slide way (8) further, and described lifting appliance (5) comprises suspension hook (7) further; Described suspension hook (7) by described longitudinal rail (6) vertically moving along working vehicle, and by the transverse shifting of described cross slide way (8) along working vehicle.
3. a kind of rail fastener Self-tipping working vehicle according to claim 1 and 2, it is characterized in that: described transfer equipment (9) is fixed on vehicle frame (2), described transfer equipment (9) adopts multi-segment structure, is connected between the multistage of described transfer equipment (9) by axle (11); One end of described transfer equipment (9) is arranged on the top of described vehicle frame (2), the other end passes described vehicle frame (2) and extends to the below of described vehicle frame (2), one section that is positioned at the described transfer equipment (9) of described vehicle frame (2) below is passed through the bottom that hydraulic jack (10) is suspended on described vehicle frame (2), described transfer equipment (9) is made to be positioned at one section of described vehicle frame (2) bottom around described axle (11) rotation, to adjust the operation height of described transfer equipment (9) by described hydraulic jack (10).
4. a kind of rail fastener Self-tipping working vehicle according to claim 3, it is characterized in that: described transfer equipment (9) also comprises conveyer belt (13) and reducing motor (14), described fastener box (12) is loaded in fastener case (16); Described reducing motor (14) drives described conveyer belt (13) to move, by regulating the transfer rate of described conveyer belt (13) to meet the requirement of operating speed; Be loaded with full the handling of fastener case (16) by described lifting appliance (5) of described fastener box (12), be stacked at the both sides of the upper described transfer equipment (9) of described vehicle frame (2), between described fastener case (16) and described transfer equipment (9), leave the passage be convenient to operating personnel and passed through.
5. a kind of rail fastener Self-tipping working vehicle according to any one of claim 1,2 or 4, it is characterized in that: the bottom of described vehicle frame (2) is also provided with station (15), described station (15) lays respectively at the both sides of described transfer equipment (9), and the operating personnel being convenient to working vehicle bottom operates.
6. the operational method of rail fastener Self-tipping working vehicle according to any one of claim 1 to 5, is characterized in that, comprise the following steps:
When rail fastener Self-tipping working vehicle (1) operation, working vehicle moves along operating direction, reducing motor (14) starts, the conveyer belt (13) of transfer equipment (9) is started working, the position of fastener case (16) handling to handled easily is put by controlling suspension hook (7) by the operating personnel in working vehicle, fastener box (12) in described fastener case (16) is taken out and is placed on one section that described transfer equipment (9) is positioned at described vehicle frame (2) top, described fastener box (12) is sent to the below of described vehicle frame (2) under the drive of described conveyer belt (13), described fastener box (12) is mounted on track (4) by the operating personnel be positioned on station (15).
7. operational method according to claim 6, it is characterized in that: before the operation of described rail fastener Self-tipping working vehicle (1), fastener case (16) handling of described fastener box (12) will be filled in working vehicle by the suspension hook (7) of lifting appliance (5), and be deposited in the both sides of described transfer equipment (9), by hydraulic jack (10), by described transfer equipment (9), a section of being positioned at bottom described vehicle frame (2) is reduced to required operation height.
8. the operational method according to claim 6 or 7, it is characterized in that: described fastener box (12) is placed on described conveyer belt (13) by the operating personnel be positioned in working vehicle, described fastener box (12) transfers to the bottom of working vehicle by described conveyer belt (13), more described fastener box (12) is arranged on track (4) by the operating personnel being positioned at working vehicle bottom.
9. operational method according to claim 8, it is characterized in that: after described rail fastener Self-tipping working vehicle (1) fulfils assignment, described reducing motor (14) is closed, reclaiming the upper unnecessary fastener box (12) of described conveyer belt (13) is placed in described fastener case (16), by regulating described hydraulic jack (10), described transfer equipment (9) is promoted, so that the operation of working vehicle.
10. operational method according to claim 9, is characterized in that: the operating personnel being positioned at working vehicle bottom regulates the rotating speed of described reducing motor (14) according to the speed that working vehicle runs, to adapt to the operating speed needs of working vehicle.
CN201510640019.7A 2015-09-30 2015-09-30 Automatic railway fastener unloading operating vehicle and operating method thereof Active CN105155371B (en)

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CN111703448A (en) * 2020-07-30 2020-09-25 宝鸡中车时代工程机械有限公司 Automatic change railway fastener bulk cargo car

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CN109355985A (en) * 2018-12-12 2019-02-19 湖大海捷(湖南)工程技术研究有限公司 A kind of rail clip automatic dismantling method and device thereof
CN111703448A (en) * 2020-07-30 2020-09-25 宝鸡中车时代工程机械有限公司 Automatic change railway fastener bulk cargo car

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