CN105155371B - Automatic railway fastener unloading operating vehicle and operating method thereof - Google Patents

Automatic railway fastener unloading operating vehicle and operating method thereof Download PDF

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Publication number
CN105155371B
CN105155371B CN201510640019.7A CN201510640019A CN105155371B CN 105155371 B CN105155371 B CN 105155371B CN 201510640019 A CN201510640019 A CN 201510640019A CN 105155371 B CN105155371 B CN 105155371B
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China
Prior art keywords
fastener
vehicle frame
transmission equipment
car
operation van
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CN201510640019.7A
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Chinese (zh)
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CN105155371A (en
Inventor
李石平
向涌
王琰
刘莎
方继武
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Zhuzhou CRRC Times Electric Co Ltd
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Zhuzhou CSR Times Electric Co Ltd
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Priority to CN201510640019.7A priority Critical patent/CN105155371B/en
Publication of CN105155371A publication Critical patent/CN105155371A/en
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Abstract

The invention discloses an automatic railway fastener unloading operating vehicle and an operating method thereof. In the running process of the operating vehicle, fastener boxes stored on the operating vehicle can be conveyed to the lower portion of the operating vehicle so that operators at the lower portion of the operating vehicle can install the fastener boxes on a track. The automatic railway fastener unloading operating vehicle comprises a frame, a conveying device, a hoisting device and an operation chamber, wherein the ends of the frame are supported on the track through walking devices, and the conveying device is located in the middle of the frame and used for conveying the fastener boxes to a position below the operating vehicle from the operating vehicle; and the hoisting device is located on the frame and used for conveying the fastener boxes to the operating vehicle for transportation and storage, and the operation chamber is located at one end of the operating vehicle and used for controlling the whole operating process. In the running process of the operating vehicle, fasteners stored on the vehicle can be conveyed to below the vehicle through mechanical conveying equipment, the operators below the vehicle can install the fasteners on a sleeper conveniently, and the automatic degree and construction efficiency of the automatic railway fastener unloading operation are greatly improved.

Description

A kind of automatic unloading operation car of rail fastener and its operational method
Technical field
The present invention relates to railway engineering field of operation, more particularly, to one kind railway engineering operation and area of maintenance are applied to The automatic unloading operation car of rail fastener and its operational method.
Background technology
Switch tracks in operation process in railway, it usually needs to the rail fastener for installing for newly changing, and current fastener transport and Installation is substantially manually to be carried out.In existing construction technology, fastener installing manual work mode of mainly adopt, and needs logical Cross will the classify nut that installs, packing ring, spring, pressing plate of flat bed transport vehicle and be transported to construction line both sides, and by manually one by one It is arranged on sleeper.The automatic unloading operation mode of existing fastener needs in advance fastener to be transported to appointed place, then by operation Personnel are arranged on each fastener on sleeper, because the operation distance that switches tracks is general longer, need fastener quantity to be mounted more, this The transport of sample and installation method workload are big, efficiency is low, easy omission, security be not also high, are not suitable for being clicked through using skylight The needs of row track quick track switching operating.
The content of the invention
In view of this, it is an object of the invention to provide a kind of automatic unloading operation car of rail fastener and its operational method, The fastener stored on car can be sent under car by mechanical transmission equipment, under facilitating car during Operation Van runs Operating personnel by fastener be arranged on sleeper on, automaticity and the construction of the automatic unloading operation of rail fastener greatly improved Efficiency.
In order to realize foregoing invention purpose, the present invention specifically provides a kind of technology of the automatic unloading operation car of rail fastener Implementation, the automatic unloading operation car of rail fastener can be during Operation Van runs, by the fastener stored in Operation Van Box is sent to the bottom of Operation Van, and the operating personnel in order to Operation Van bottom is attached to the fastener box on track, described The automatic unloading operation car of rail fastener includes:
Vehicle frame, the end of the vehicle frame supports in orbit by running gear;
Transmission equipment in the middle part of the vehicle frame, for the fastener box to be sent to into the Operation Van from Operation Van Bottom;
Lifting appliance on the vehicle frame, for the fastener box to be hoisted to be transported in Operation Van and store Deposit;
Positioned at the operating room of described Operation Van one end, for being controlled to whole operation process.
Preferably, the lifting appliance is fixed on the top of the vehicle frame, and the top of the lifting appliance is further arranged There is longitudinal rail and cross slide way crisscross each other, the lifting appliance further includes suspension hook.The suspension hook can pass through Longitudinal rail the vertically moving along Operation Van, and transverse shifting of the cross slide way along Operation Van can be passed through.
Preferably, the transmission equipment is fixed on vehicle frame, and the transmission equipment adopts multi-segment structure, the transmission to set It is attached by axle between standby multistage.One end of the transmission equipment is arranged on the top of the vehicle frame, and the other end is passed through The vehicle frame simultaneously extends to the lower section of the vehicle frame, and a section of the transmission equipment below the vehicle frame passes through hydraulic oil Cylinder is suspended on the bottom of the vehicle frame, by the hydraulic jack make the transmission equipment be located at one section of the bottom of frame around The axle to rotate, to adjust the operation height of the transmission equipment.
Preferably, the transmission equipment also includes conveyer belt and reducing motor, and the fastener is box-packed to be loaded in fastener case.Institute State reducing motor and drive the conveyer belt, by adjusting the transfer rate of the conveyer belt wanting for operating speed is met Ask.The handling of the fastener case by the lifting appliance of the fastener box is fully loaded with, the transmission on the vehicle frame is stacked at and is set Standby both sides, leave the passage for being easy to operating personnel to pass through between the fastener case and the transmission equipment.
Preferably, the bottom of the vehicle frame is additionally provided with station, and the station is located at respectively the both sides of the transmission equipment, The operating personnel for being easy to Operation Van bottom is operated.
The present invention also specifically provides in addition a kind of technology of the operational method of the automatic unloading operation car of above-mentioned rail fastener Implementation, the operational method of the automatic unloading operation car of rail fastener, comprises the following steps:
When the automatic unloading operation car operation of rail fastener, Operation Van moves along operating direction, and reducing motor starts, and passes The conveyer belt for sending equipment is started working, and fastener case is hoisted to convenient operation by the operating personnel in Operation Van by controlling suspension hook Position is put, and the fastener box in the fastener case is taken out and the transmission equipment is placed on positioned at the one of the vehicle frame top Section, the fastener box is sent to the lower section of the vehicle frame, the operating personnel on station under the drive of the conveyer belt The fastener box is attached on track.
Preferably, before the automatic unloading operation car operation of the rail fastener, institute will be filled by the suspension hook of lifting appliance The fastener case for stating fastener box is hoisted in Operation Van, and is deposited in the both sides of the transmission equipment, will be described by hydraulic jack Transmission equipment is located at a section of the bottom of frame and is reduced to required operation height.
Preferably, the operating personnel in Operation Van is placed on the fastener box on the conveyer belt, the fastener Box is transmitted to the bottom of Operation Van by the conveyer belt, then is pacified in the fastener box by the operating personnel positioned at Operation Van bottom Dress is in orbit.
Preferably, after the automatic unloading operation car of the rail fastener fulfils assignment, the reducing motor is closed, and reclaims institute State fastener box unnecessary on conveyer belt to be placed in the fastener case, carried the transmission equipment by adjusting the hydraulic jack Rise, in order to the operation of Operation Van.
Preferably, the operating personnel positioned at Operation Van bottom adjusts the reducing motor according to the speed that Operation Van runs Rotating speed, to adapt to the operating speed needs of Operation Van.
By implementing the automatic unloading operation car of rail fastener of the invention described above offer and its technical scheme of operational method, Have the advantages that:
(1) present invention is sent to fastener box from car under car by transmission equipment, and high degree of automation is significantly increased Operating efficiency;
(2) present invention is easy to the movement and storage of fastener case by lifting appliance handling fastener case, can save a large amount of people Power, while improving the security and automaticity of operation;
(3) transmission equipment of the invention can adjust transmission speed, and operation automation degree is high, disclosure satisfy that various operations The needs of speed;
(4) transmission equipment of the invention can automatic deploying and retracting, operation automation degree is high, can fully adapt to different work The needs of height.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described.It should be evident that drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other embodiments are obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation front view of specific embodiment of the automatic unloading operation car of rail fastener of the present invention;
Fig. 2 is a kind of structural representation top view of specific embodiment of the automatic unloading operation car of rail fastener of the present invention;
In figure:The automatic unloading operation car of 1- rail fasteners, 2- vehicle frames, 3- running gears, 4- tracks, 5- lifting appliances, 6- Longitudinal rail, 7- suspension hooks, 8- cross slide ways, 9- transmission equipments, 10- hydraulic jacks, 11- axles, 12- fastener boxes, 13- conveyer belts, 14- reducing motors, 15- stations, 16- fastener casees, 17- operating rooms.
Specific embodiment
To make purpose, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, clear, complete description is carried out to the technical scheme in the embodiment of the present invention.Obviously, described embodiment is only Only it is a part of embodiment of the present invention, rather than the embodiment of whole.Based on the embodiment in the present invention, the common skill in this area All other embodiment that art personnel are obtained under the premise of creative work is not made, belongs to the model of present invention protection Enclose.
As shown in Figures 1 and 2, the tool of the automatic unloading operation car of rail fastener of the present invention and its operational method is given Body embodiment, below in conjunction with the accompanying drawings the invention will be further described with specific embodiment.
As shown in Figure 1, the specific embodiment of the automatic unloading operation car of a kind of rail fastener, can be in Operation Van's operation During, the fastener box 12 stored in Operation Van's (i.e. automatic unloading operation car 1 of rail fastener) is sent to into the bottom of Operation Van, Operating personnel in order to Operation Van bottom is attached to fastener box 12 on track 4, and the automatic unloading operation car 1 of rail fastener is wrapped Include:
Vehicle frame 2, the end of vehicle frame 2 is supported on track 4 by running gear 3;
Positioned at the transmission equipment 9 at the middle part of vehicle frame 2, for fastener box 12 to be sent to the bottom of Operation Van from Operation Van;
The lifting appliance 5 being fixed on vehicle frame 2, for being hoisted in fastener box 12 to be transported in Operation Van and stored;
Positioned at the operating room 17 of Operation Van one end, for being controlled to whole operation process.
The fastener that the automatic unloading operation car 1 of rail fastener of the above-mentioned specific embodiment description of the present invention has mechanization is transmitted Equipment, for packaged fastener box 12 to be sent to the bottom of car from car.The automatic unloading operation car 1 of rail fastener has simultaneously There is automatic lifting equipment, for handling and removable fastener case 16.The rail fastener of specific embodiment of the invention description is unloaded automatically Operation Van 1 can be transmitted the fastener stored on car by the fastener transmission equipment of mechanization during Operation Van runs To the bottom of car, the operating personnel for facilitating car bottom is arranged on fastener on sleeper.
As shown in Figure 2, lifting appliance 5 is fixed on the top of vehicle frame 2, and the top of lifting appliance 5 is further provided with that This crisscross longitudinal rail 6 and cross slide way 8, lifting appliance 5 further includes suspension hook 7.Suspension hook 7 can pass through longitudinal rail 6 vertically moving along Operation Van, and transverse shifting of the cross slide way 8 along Operation Van can be passed through.
The automatic unloading operation car 1 of rail fastener of specific embodiment of the invention description has the larger vehicle frame 2 of a span, Transmission equipment 9 is fixed on vehicle frame 2, and adopts multi-segment structure, is attached by axle 11 between the multistage of transmission equipment 9. One end of transmission equipment 9 is arranged on the top of vehicle frame 2, and the other end passes through vehicle frame 2 and extends to the lower section of vehicle frame 2.Positioned at vehicle frame 2 One section of the transmission equipment 9 of lower section is suspended on the bottom of vehicle frame 2 by hydraulic jack 10, and by hydraulic jack 10 transmission equipment is made 9 be located at the bottom of vehicle frame 2 one sections are rotated around axle 11, to adjust the operation height of transmission equipment 9.
Transmission equipment 9 also includes conveyer belt 13 and reducing motor 14, and fastener box 12 is loaded in fastener case 16.Reducing motor 14 drive conveyer belts 13 are moved, by the requirement for adjusting the transfer rate of conveyer belt 13 to meet operating speed.It is fully loaded with fastener The fastener case 16 of box 12 by the handling of lifting appliance 5, the both sides of the transmission equipment 9 being stacked on vehicle frame 2, fastener case 16 with The passage for being easy to operating personnel to pass through is left between transmission equipment 9.
The bottom of vehicle frame 2 is further provided with station 15, and station 15 is easy to make respectively positioned at the both sides of transmission equipment 9 The operating personnel of industry car bottom is operated.Used as a kind of typical specific embodiment of the present invention, the bottom of vehicle frame 2 is further fixed on Two seats as station 15, respectively positioned at the both sides of transmission equipment 9, be easy to the operating personnel of car bottom is carried out two seats Operation.
On the other hand, the present invention also specifically provides a kind of tool of the operational method of the automatic unloading operation car of above-mentioned rail fastener Body embodiment, including procedure below:
Be disposed with lifting appliance 5 on the automatic unloading operation car 1 of (a) rail fastener, can contacting piece case 16 carry out handling;
B () transmission equipment 9 is fixed on vehicle frame 2, one end of transmission equipment 9 extends to the lower section of vehicle frame 2;
C () transmission equipment 9 can adjust operation height by hydraulic jack 10;
D () transmission equipment 9 can be with governing speed, to adapt to the needs of operating speed;
E the operating personnel on () car is placed on fastener box 12 on conveyer belt 13, and be transferred to car by conveyer belt 13 Bottom;
F the operating personnel of () car bottom is arranged on fastener box 12 on track 4.
By the operational method described using the specific embodiment of the invention, can (i.e. rail fastener be unloaded automatically in vehicle Operation Van 1) walking during, fastener is transferred under car from car, it is ensured that the high efficiency and reliability of operation, can be suitable for The needs of railway track quick track switching operating, many advantages, such as with safety, high degree of automation.
The rail fastener of above-mentioned specific embodiment description of the invention will be introduced further combined with specific operational method below Automatically the operation principle of unloading operation car, a kind of concrete reality of the operational method of the automatic unloading operation car of rail fastener as described above Example is applied, is comprised the following steps:
When automatic 1 operation of unloading operation car of rail fastener, Operation Van is along the operating direction (side as shown in L in accompanying drawing 1 To) move, reducing motor 14 starts, and the conveyer belt 13 of transmission equipment 9 is started working, and the operating personnel in Operation Van is by control Suspension hook 7 by fastener case 16 (be typically situated in fastener case 16 stacking top layer, and operating personnel is difficult to the position for touching) handling Position to convenient operation is put, and the fastener box 12 in fastener case 16 is taken out and transmission equipment 9 is placed on positioned at the top of vehicle frame 2 One section, fastener box 12 is sent to the lower section of vehicle frame 2 under the drive of conveyer belt 13, operating personnel on station 15 will Fastener box 12 is attached on track 4.Meanwhile, the operating personnel positioned at Operation Van bottom adjusts according to the speed that Operation Van runs and subtracts The rotating speed of speed motor 14, to adapt to the operating speed needs of Operation Van.
Before rail fastener automatic unloading operation car 1 operation, fastener box 12 will be filled by the suspension hook 7 of lifting appliance 5 Fastener case 16 is hoisted in Operation Van, and is deposited in the both sides of transmission equipment 9, is located at transmission equipment 9 by hydraulic jack 10 One section of the bottom of vehicle frame 2 is reduced to required operation height.
Operating personnel in Operation Van is placed on fastener box 12 on conveyer belt 13, and fastener box 12 passes through conveyer belt 13 Transmit to the bottom of Operation Van, then fastener box 12 is arranged on track 4 by the operating personnel positioned at Operation Van bottom.
After the automatic unloading operation car 1 of rail fastener fulfils assignment, reducing motor 14 is closed, and reclaims unnecessary on conveyer belt 13 Fastener box 12 be placed in fastener case 16, by adjust hydraulic jack 10 transmission equipment 9 is lifted, in order to the fortune of Operation Van OK.
By implementing the automatic unloading operation car of rail fastener of specific embodiment of the invention description and its skill of operational method Art scheme, can produce following technique effect:
(1) the automatic unloading operation car of rail fastener and its operational method of specific embodiment of the invention description is set by transmission Standby that fastener box is sent under car from car, high degree of automation considerably improves operating efficiency;
(2) the automatic unloading operation car of rail fastener and its operational method of specific embodiment of the invention description is set by lifting Standby handling fastener case, is easy to the movement and storage of fastener case, can save a large amount of manpowers, at the same improve operation security and from Dynamicization degree;
(3) the automatic unloading operation car of rail fastener and its operational method of specific embodiment of the invention description can adjust biography The transmission speed of equipment is sent, operation automation degree is high, disclosure satisfy that the needs of various operating speeds;
(4) the automatic unloading operation car of rail fastener and its operational method of specific embodiment of the invention description can be adjusted automatically Section transmission equipment folding and unfolding, operation automation degree is high, can fully adapt to the needs of different work height.
Each embodiment is described by the way of progressive in this specification, and what each embodiment was stressed is and other The difference of embodiment, between each embodiment identical similar portion mutually referring to.
The above, is only presently preferred embodiments of the present invention, and any pro forma restriction is not made to the present invention.Though So the present invention is disclosed as above with preferred embodiment, but is not limited to the present invention.It is any to be familiar with those skilled in the art Member, in the case of the Spirit Essence and technical scheme without departing from the present invention, all using in the methods and techniques of the disclosure above Appearance makes many possible variations and modification, or the Equivalent embodiments for being revised as equivalent variations to technical solution of the present invention.Therefore, Every content without departing from technical solution of the present invention, according to the technical spirit of the present invention to made for any of the above embodiments any simple Modification, equivalent, equivalence changes and modification, still fall within the scope of technical solution of the present invention protection.

Claims (10)

1. the automatic unloading operation car of a kind of rail fastener, it is characterised in that can be during Operation Van runs, by Operation Van The fastener box (12) of upper storage is sent to the bottom of Operation Van, in order to Operation Van bottom operating personnel by the fastener box (12) it is attached on track (4), the automatic unloading operation car (1) of the rail fastener includes:
Vehicle frame (2), the end of the vehicle frame (2) is supported on track (4) by running gear (3), the bottom of the vehicle frame (2) It is additionally provided with station (15);
Transmission equipment (9) in the middle part of the vehicle frame (2), it is described for the fastener box (12) to be sent to from Operation Van The bottom of Operation Van, the transmission equipment (9) also includes conveyer belt (13) and reducing motor (14), and the fastener box (12) loads In fastener case (16);
Lifting appliance (5) on the vehicle frame (2), for the fastener box (12) to be hoisted to be transported in Operation Van And storage;
Positioned at the operating room (17) of described Operation Van one end, for being controlled to whole operation process;
When automatic unloading operation car (1) operation of the rail fastener, Operation Van moves along operating direction, the reducing motor (14) start, the conveyer belt (13) is started working, the operating personnel in Operation Van is by controlling suspension hook (7) by the fastener case (16) position for being hoisted to convenient operation is put, and by the fastener box (12) in the fastener case (16) biography is taken out and be placed on Equipment (9) is sent positioned at one section of the vehicle frame (2) top, passes the fastener box (12) under the drive of the conveyer belt (13) The lower section of the vehicle frame (2) is delivered to, the fastener box (12) is attached to track by the operating personnel on the station (15) (4) on.
2. the automatic unloading operation car of a kind of rail fastener according to claim 1, it is characterised in that:The lifting appliance (5) top of the vehicle frame (2) is fixed on, is further provided with above the lifting appliance (5) crisscross vertical each other Direction guiding rail (6) and cross slide way (8), the lifting appliance (5) further includes suspension hook (7);The suspension hook (7) can pass through described Longitudinal rail (6) vertically moving along Operation Van, and transverse shifting of the cross slide way (8) along Operation Van can be passed through.
3. the automatic unloading operation car of a kind of rail fastener according to claim 1 and 2, it is characterised in that:The transmission sets Standby (9) are fixed on vehicle frame (2), and the transmission equipment (9) adopts multi-segment structure, between the multistage of the transmission equipment (9) It is attached by axle (11);One end of the transmission equipment (9) is arranged on the top of the vehicle frame (2), and the other end passes through institute State vehicle frame (2) and extend to the lower section of the vehicle frame (2), one section of the transmission equipment (9) below the vehicle frame (2) The bottom of the vehicle frame (2) is suspended on by hydraulic jack (10), the transmission equipment (9) is made by the hydraulic jack (10) One section positioned at the vehicle frame (2) bottom is rotated around the axle (11), to adjust the operation height of the transmission equipment (9).
4. the automatic unloading operation car of a kind of rail fastener according to claim 3, it is characterised in that:The reducing motor (14) conveyer belt (13) motion is driven, by adjusting the transfer rate of the conveyer belt (13) wanting for operating speed is met Ask;The handling that the fastener case (16) of the fastener box (12) passes through the lifting appliance (5) is fully loaded with, the vehicle frame is stacked at (2) both sides of the transmission equipment (9) on, leave between the fastener case (16) and the transmission equipment (9) and are easy to operation The passage that personnel pass through.
5. the automatic unloading operation car of a kind of rail fastener according to any one of claim 1,2 or 4, it is characterised in that: Respectively positioned at the both sides of the transmission equipment (9), the operating personnel for being easy to Operation Van bottom is operated the station (15).
6. a kind of operational method of the automatic unloading operation car of rail fastener as any one of claim 1 to 5, its feature exists In comprising the following steps:
When automatic unloading operation car (1) operation of rail fastener, Operation Van moves along operating direction, and reducing motor (14) is opened Dynamic, the conveyer belt (13) of transmission equipment (9) is started working, and the operating personnel in Operation Van is by controlling suspension hook (7) by fastener case (16) position for being hoisted to convenient operation is put, and by the fastener box (12) in the fastener case (16) biography is taken out and be placed on Equipment (9) is sent positioned at one section of the vehicle frame (2) top, passes the fastener box (12) under the drive of the conveyer belt (13) The lower section of the vehicle frame (2) is delivered to, the fastener box (12) is attached to track (4) by the operating personnel on station (15) On.
7. operational method according to claim 6, it is characterised in that:In the automatic unloading operation car (1) of the rail fastener Before operation, the fastener case (16) for filling the fastener box (12) is hoisted to by Operation Van by the suspension hook (7) of lifting appliance (5) On, and the both sides of the transmission equipment (9) are deposited in, by hydraulic jack (10) by the transmission equipment (9) positioned at the car One section of frame (2) bottom is reduced to required operation height.
8. the operational method according to claim 6 or 7, it is characterised in that:Operating personnel in Operation Van will be described Fastener box (12) is placed on the conveyer belt (13), and the fastener box (12) is transmitted to Operation Van by the conveyer belt (13) Bottom, then by positioned at Operation Van bottom operating personnel by the fastener box (12) on track (4).
9. operational method according to claim 8, it is characterised in that:In the automatic unloading operation car (1) of the rail fastener After fulfiling assignment, the reducing motor (14) is closed, and is reclaimed fastener box (12) unnecessary on the conveyer belt (13) and is placed on institute In stating fastener case (16), the transmission equipment (9) is lifted by adjusting the hydraulic jack (10), in order to the fortune of Operation Van OK.
10. operational method according to claim 9, it is characterised in that:Operating personnel positioned at Operation Van bottom is according to work The speed of industry car operation adjusts the rotating speed of the reducing motor (14), to adapt to the operating speed needs of Operation Van.
CN201510640019.7A 2015-09-30 2015-09-30 Automatic railway fastener unloading operating vehicle and operating method thereof Active CN105155371B (en)

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CN106868962B (en) * 2017-03-23 2018-11-09 株洲时代电子技术有限公司 A kind of rail fastener recovery control system
CN106906706B (en) * 2017-03-23 2018-11-09 株洲时代电子技术有限公司 A kind of rail fastener recycling and control method
CN108797239B (en) * 2018-06-15 2023-06-13 山东交通学院 Robot and maintenance method of railway track thereof
CN109355985A (en) * 2018-12-12 2019-02-19 湖大海捷(湖南)工程技术研究有限公司 A kind of rail clip automatic dismantling method and device thereof

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