Based on the automation acted more around band technique and application method
Technical field
The invention belongs to industrial automation, and in particular to a kind of based on the automation acted more is around band technique and makes
Use method.
Background technology
With the progress and the raising of human living standard of society, communications, household appliances manufacturing etc. are in our life
Performer more and more important role.Our trip, be unable to do without aircraft, high ferro, motor-car, train, automobile, steamer basic already
The vehicles, air-conditioning, TV, refrigerator, washing machine etc. are also our indispensable household electrical appliance of family.Aircraft, train, automobile
Wire harness need it is encapsulated with operation so as in the anti-gray of wire harness, dust-proof, waterproof, putting and make protection, the installation of air-conditioning in terms of aging
During, it is necessary to which being wound protection band to the pipeline of connection main frame and outer machine prevents aging etc. of wire harness, the system of household electric appliances
It is also required to that internal connection line is carried out to fix around band during work, therefore, is present in traffic, family around the technique such as band, tape wrap, encapsulated
The multiple fields such as electricity, it is closely bound up with our commercial Application and daily life.
It is most at present more than the technique such as band, tape wrap, encapsulated using artificial operation, operating process shortcoming correlation around band
Technological requirement and specification, workman carry out being operated around band for correlation according to the operating habit of oneself, qualification more, and randomness is strong,
Both the quality around band can not be ensured, also can not be for around providing strong reference with automation technolo.With the development of science and technology
And the progressively popularization of industry 4.0, being manually automated at last around band, to substitute be undisputable fact.Therefore, leading in the present invention
Repeatedly observation of the opposing connection with technique and repeatedly innovation experiment are crossed, proposition will be decomposed around band technique, be respectively:Hold together line, adhesive tape,
Around band, band etc. is cut, and describes the requirement of each decomposition technique, index respectively, and provides the diagram of correlation.It will be carried out certainly around band
Dynamicization is decomposed, and is provided the reference configuration of correlation, is largely provided reference around the Automation Design with technique for the later stage, indicate
Direction.Correlation combiner can be carried out according to real needs again between each technique, improve the scope of application of the technique, be conducive to
Accelerate around the automated process with technique.
The content of the invention
The purpose of the present invention is that have that automaticity is high, work around the technique such as band, tape wrap, encapsulated for existing craft
Deficiency in terms of sequence is chaotic, it is proposed that it is a kind of based on the automation acted more around band technique and application method, and provide and be based on
The automation reference unit and multiple combinations form of the various actions of the technique, are to be carried around the decomposition with technique and automation realization
Theoretical foundation has been supplied, has been accelerated around the automated process with technique.
Based on the automation acted more around band technique, many actions therein be hold together line action, adhesive tape action, around band action,
Cut four actions of band action;
Described line action of holding together is that the action by disorder, scattered wire harness by holding together line mechanism makes wire harness become more to advise
Whole, coherent behavior;Adhesive tape action is wire harness is in contact with belt body and position phase by the action of adhesive tape mechanism wire harness
To fixed behavior;Around being that belt body by the action of wrapping machine structure is adhered to or be wound in by object by belt body with action
Behavior;Cutting band action is being interrupted or after the end of tape around band, by the action of belt cutting mechanism by belt body and by around body
The behavior of separation;
The automation around with technique when work first according to the degree at random of wire harness, moved to holding together line action and gluing line
As being selected, if the serious U-shaped mouth that adhesive tape fixing device in adhesive tape action is cannot be introduced into wire harness of the degree at random of wire harness,
Then selection holds together line and acts to hold together wire harness at random, and after the completion of line to be held together action, otherwise carries out adhesive tape action;And cut band action
Then as the last action of technique, wire harness is separated with adhesive tape.
Holding together line mechanism includes connecting rod, connecting shaft, holds together line fixing device, hold together line apparatus, hold together line power drive unit;Connection
One end of bar is fixed in line fixing device by connecting shaft, and connecting rod can freely turn on the vertical direction of connecting shaft
It is dynamic;The other end connection power drive unit of connecting rod, holds together line apparatus and is fixed on line power drive unit and is moved by holding together line
Force driving device drives, and carries out opening and closing movement.
Hold together line action specific as follows:When holding together line apparatus and opening, wire harness is wrapped up, is then holding together line power drive unit
Under driving, hold together line apparatus closure, including wire harness is drawn in, so as to reach the purpose of line;Hold together line fixing device and be fixed on other
Above fixed or moveable device, realize that line is held together in movement;Hold together the power source of line power drive unit from electricity, gas or machinery
Transmission;
The adhesive tape mechanism includes adhesive tape fixing device, adhesive tape, adhesive tape drive device, viscous line plate;Viscous line plate passes through driving
Device is fixed in adhesive tape fixing device;Adhesive tape drive device includes pedestal, driving plate and power source, and pedestal is fixedly installed on viscous
On band fixing device madial wall, driving plate is connected with base runner, and driving plate can be using pedestal as branch under the driving of power source
Point is swung up and down;Adhesive tape fixing device is U-shaped, and its bottom is provided with gap;One end of adhesive tape passes through the seam of adhesive tape fixing device
Gap, is then passed from the U-shaped mouth of adhesive tape fixing device;Adhesive tape drive device being capable of swinging up and down so that viscous line by driving plate
Plate is moved up and down.
Adhesive tape action is specific as follows:Worn in adhesive tape through the gap of adhesive tape fixing device from the U-shaped mouth of adhesive tape fixing device
On the premise of going out, wire harness passes through the U-shaped mouth of adhesive tape fixing device, with adhesive tape initial contact, the viscous line plate of adhesive tape drive device driving
Motion upwards, makes wire harness be bonded with adhesive tape, so as to realize the purpose for bonding wire harness and adhesive tape;After wire harness is bonded with adhesive tape,
Under adhesive tape drive device drives, viscous line plate is moved downward, and returns to initial position;The power source of adhesive tape drive device may be from
Electricity, gas or machine driving.
Wrapping machine structure include tape body, Adhesive tape reel, whirligig, adhesive tape shaft fixing device, counter weight device, around drive dress
Put, adhesive tape guider;Whirligig is connected with around drive power apparatus, and by being rotated around drive power apparatus driving, rotating dress
Put and be provided with U-shaped mouth, adhesive tape shaft fixing device, counter weight device are individually fixed on two lateral walls of the U-shaped port of whirligig, glue
Belt body is fixed on Adhesive tape reel, and Adhesive tape reel is fixed on adhesive tape shaft fixing device, and Adhesive tape reel can be centered on axle freely
Rotation;Adhesive tape guider is fixed on the offside of the U-shaped port of whirligig.
Acted around band specific as follows:Tape body is fixed on Adhesive tape reel and by the guide effect of adhesive tape guider by revolving
The U-shaped port of rotary device is passed, and tape body is bonded with entering the wire harness of U-shaped port, and whirligig is driven around power apparatus is driven
Rotate, then adhesive tape shaft fixing device, tape body, Adhesive tape reel, counter weight device and adhesive tape guider follow rotation, and tape body is in rotation
Constantly it is wound in during turning on wire harness, so as to reach around band purpose;Counter weight device is used to produce with tape body, Adhesive tape reel
Torque cancel out each other, to ensure the balance of whole wrapping machine structure;Electricity, gas or machinery can be derived from around the power of power apparatus is driven
Transmission.
Belt cutting mechanism include cut band fixed plate, fixed connection apparatus, Extensible connection device, blade, cut drive driving dress
Put;Cut and be fixed on fixed plate above fixed or mobile object, fixed connection apparatus, which is fixed on, to be cut in band fixed plate, is stretched
One end of attachment means is arranged in fixing device, can be stretched as needed;The other end and blade and cut drive and drive
Dynamic device is connected;Blade by cut drive force driving device driving.
Belt cutting mechanism is specific as follows:Extensible connection device is stretched by starting point of fixing device, to adapt to and be cut adhesive tape not
Same distance;Cut drive force driving device driving blade and carry out opening and closing, so as to realize shear action, belt body is separated with wire harness, cut
Electricity, gas or machine driving can be derived from by driving the power source of force driving device.
Based on the automation acted more around the application method with technique, comprise the following steps:
Step 1. first carries out feeding work, i.e., require wire harness according to certain position etc. to arrange;
Step 2. is selected holding together line action and gluing line action, if wire harness is at random according to the degree at random of wire harness
The serious U-shaped mouth that adhesive tape fixing device in adhesive tape action is cannot be introduced into wire harness of degree, then selection holds together line action by line at random
Beam holds together, and line to be held together action after the completion of, jump to step 3, otherwise carry out adhesive tape action, and treat adhesive tape action after the completion of, jump
Go to step 7 or step 8;
Step 3. selection adhesive tape action, wire harness is adhered on adhesive tape, the green tack of wire harness and adhesive tape is realized;
Step 4. selects to carry out around band work around band action;
Step 5. selection cuts band action and separates wire harness with adhesive tape;
Step 6. is removed finished product material and feeding again, is recycled into step 1;
Step 7. selection holds together line action and holds together wire harness at random, and after the completion of line to be held together action, jumps to step 4;
Step 8. carries out line action and around band action simultaneously, holds together line action and holds together wire harness at random, exists around band action
Hold together and operation is carried out on the wire harness that line is crossed, treat after the completion of work is driven, jump to step 5.
The present invention has the beneficial effect that:
1. will be held together, glued around band technique in the present invention, around, the movement decomposition such as cut, to around the automation offer with technique
Feasibility, is conducive to accelerating around the automated process with technique, liberate mankind both hands early.
2. The present invention gives holding together, glue, around, the basic design diagrams of four actions such as cut, largely give
Designer will hold together, glue, around, design direction and the thinking that four actions automations are realized such as cut, be easy to the holding together, glue of later stage, around,
Cut the design of four kinds of automatic mechanisms.
3. hold together in the present invention, glue, around, four elemental motions and feeding, technology for blanking such as cut and can be mutually combined, meet because
It is various around the actual conditions with technological requirement and the manufacturing side that different occasions, different wire harness, different adhesive tapes are produced, around
Band place has universality.
4. in the present invention, give, glue, around, cut etc. four elemental motions and feeding, several basic groups of technology for blanking
Merging usable condition is illustrated, to later stage personnel study around with technique and will around with technique automation realize have enlightenment
Effect.
Brief description of the drawings
Accompanying drawing 1 holds together line mechanism schematic diagram for the present invention;
Accompanying drawing 2 is adhesive tape structural scheme of mechanism of the present invention;
Accompanying drawing 3 is wrapping machine structure schematic diagram of the present invention;
Accompanying drawing 4 is belt cutting mechanism schematic diagram of the present invention;
Accompanying drawing 5 is combination of actions technique one of the present invention;
Accompanying drawing 6 is combination of actions technique two of the present invention;
Accompanying drawing 7 is combination of actions technique three of the present invention;
Accompanying drawing 8 is combination of actions technique four of the present invention.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
As Figure 1-4, will be around band (tape wrap, bag during described many actions based on the automation acted more around band technique
Glue) technique is decomposed into four actions according to the feasibility of automation, is respectively to hold together line action, adhesive tape action, acted around band, cut band
Action.
Described line action of holding together is that the action by disorder, scattered wire harness by holding together line mechanism makes wire harness become more to advise
Whole, coherent behavior.
As shown in figure 1, holding together line mechanism includes connecting rod 11, connecting shaft 12, holds together line fixing device 13, hold together line apparatus 14, hold together
Line power drive unit 15;One end of connecting rod 11 is fixed in line fixing device 13 by connecting shaft 2, and the energy of connecting rod 11
It is enough freely to be rotated on the vertical direction of connecting shaft 12.The other end connection power drive unit 15 of connecting rod 11, holds together line apparatus
14 are fixed on line power drive unit 15 and are driven by holding together line power drive unit 15, carry out opening and closing movement.
Hold together line action specific as follows:
When holding together line apparatus 14 and opening, wire harness is wrapped up, then in the case where holding together the driving of line power drive unit 15, holds together traditional thread binding
14 closures are put, including wire harness is drawn in, so as to reach the purpose of line.Hold together line fixing device 13 and be fixed on other to fix or can
Above mobile device, realize that line is held together in movement.Hold together the power source of line power drive unit 15 from electricity, gas, machine driving etc..
Described adhesive tape action is that wire harness is made into wire harness and belt body (such as silk ribbon, adhesive tape, soft ribbons by the action of adhesive tape mechanism
Deng) be in contact and the relatively-stationary behavior in position.
As shown in Fig. 2 adhesive tape mechanism includes adhesive tape fixing device 21, adhesive tape 22, adhesive tape drive device 23, viscous line plate 24;
Viscous line plate 24 is fixed in adhesive tape fixing device 21 by drive device 23;Adhesive tape drive device 23 include pedestal, driving plate and
Power source, pedestal is fixedly installed on the madial wall of adhesive tape fixing device 21, and driving plate is connected with base runner, and driving plate is in power
It can be swung up and down under the driving in source by fulcrum of pedestal;Adhesive tape fixing device 21 is U-shaped, and its bottom is provided with gap;Adhesive tape
22 one end passes through the gap of adhesive tape fixing device 21, is then passed from the U-shaped mouth of adhesive tape fixing device 21.Adhesive tape drive device
23 being capable of swinging up and down so that viscous line plate 24 is moved up and down by driving plate.
Adhesive tape action is specific as follows:
In adhesive tape 22 through the gap of adhesive tape fixing device 21 from the premise of the U-shaped mouth of adhesive tape fixing device 21 is passed,
Wire harness passes through the U-shaped mouth of adhesive tape fixing device 21, and with the initial contact of adhesive tape 2, the viscous line plate 24 of the driving of adhesive tape drive device 23 is upward
Motion, makes wire harness be bonded with adhesive tape 22, so as to realize the purpose for bonding wire harness and adhesive tape.After wire harness is bonded with adhesive tape 22,
Under adhesive tape drive device 23 drives, viscous line plate 24 is moved downward, and returns to initial position.The power source of adhesive tape drive device 23 can come
From in electricity, gas, machine driving etc..
It is described around being that belt body (such as silk ribbon, adhesive tape, soft ribbons) is attached by belt body by the action of wrapping machine structure with action
Or be wound in by the behavior on object.
As shown in figure 3, wrapping machine structure include tape body 31, Adhesive tape reel 32, whirligig 33, adhesive tape shaft fixing device 34,
Counter weight device 35, around drive power apparatus 36, adhesive tape guider 37;Whirligig 33 is connected with around drive power apparatus 36, and
By around driving power apparatus 36 to drive rotation, whirligig 33 is provided with U-shaped mouth, and adhesive tape shaft fixing device 34, counter weight device 35 are distinguished
On two lateral walls for being fixed on the U-shaped port of whirligig 33, tape body 31 is fixed on Adhesive tape reel 32, and Adhesive tape reel 32 is fixed
In on adhesive tape shaft fixing device 34, and Adhesive tape reel 32 can be rotated freely centered on axle.Adhesive tape guider 37 is fixed on rotation
The offside of the U-shaped port of rotary device 33.
Acted around band specific as follows:
Tape body 31 is fixed on Adhesive tape reel 32 and by the U of the guide effect of adhesive tape guider 37 by whirligig 33
Type port is passed, and tape body 31 is bonded with entering the wire harness of U-shaped port, is revolved around the driving whirligig 33 of power apparatus 36 is driven
Turn, then adhesive tape shaft fixing device 34, tape body 31, Adhesive tape reel 32, counter weight device 35 and adhesive tape guider 37 and then rotate, glue
Belt body 31 is constantly wound on wire harness during rotation, so as to reach around band purpose.Counter weight device 35 is used for and adhesive tape
The torque that body 31, Adhesive tape reel 32 are produced is cancelled out each other, to ensure the balance of whole wrapping machine structure.Around the power for driving power apparatus 36
Can be from electricity, gas, machine driving etc..
It is described that to cut band action interrupted or after the end of tape around band, by the action of belt cutting mechanism by belt body with
The behavior separated around body.
As shown in figure 4, belt cutting mechanism includes cutting band fixed plate 41, fixed connection apparatus 42, Extensible connection device 43, blade
44th, drive force driving device 45 is cut;Cut and be fixed on fixed plate 41 above fixed or mobile object, fixed connection apparatus 42
It is fixed on and cuts in band fixed plate 41, one end of Extensible connection device 43 is arranged in fixing device 42, can be carried out as needed
It is flexible;The other end and blade 44 and cut drive force driving device 45 and be connected.Blade 44 by cut drive force driving device 45 drive.
Belt cutting mechanism is specific as follows:
Extensible connection device 43 is flexible for starting point with fixing device 42, to adapt to and be cut adhesive tape different distance.Cut drive
The driving blade 44 of force driving device 45 carries out opening and closing, so as to realize shear action, belt body is separated with wire harness, cuts drive driving
The power source of device 45 can be from electricity, gas, machinery etc..
Hold together line action, adhesive tape action, around being the elemental motion during band with acting, cutting drive, it is any around band technique
All be unable to do without these four action, meanwhile, around, hold together, glue, cut four kinds action can combine feeding, blanking action combine, to meet because not
It is various around the actual conditions with technological requirement and the manufacturing side that same occasion, different wire harness, different adhesive tapes are produced.The present invention
It is described based on the automation acted more around the application method with technique, comprise the following steps:
Step 1. first carries out feeding work, i.e., require wire harness according to certain position etc. to arrange;
Step 2. is selected holding together line action and gluing line action, if wire harness is at random according to the degree at random of wire harness
The serious U-shaped mouth that adhesive tape fixing device in adhesive tape action is cannot be introduced into wire harness of degree, then selection holds together line action by line at random
Beam holds together, and line to be held together action after the completion of, jump to step 3, otherwise carry out adhesive tape action, and treat adhesive tape action after the completion of, jump
Go to step 7 or step 8;
Step 3. selection adhesive tape action, wire harness is adhered on adhesive tape, the green tack of wire harness and adhesive tape is realized;
Step 4. selects to carry out around band work around band action;
Step 5. selection belt cutting mechanism separates wire harness with adhesive tape;
Step 6. is removed finished product material and feeding again, is recycled into step 1.
Step 7. selection holds together line action and holds together wire harness at random, and after the completion of line to be held together action, jumps to step 4;
Step 8. carries out line action and around band action simultaneously, holds together line action and holds together wire harness at random, exists around band action
Hold together and operation is carried out on the wire harness that line is crossed, treat after the completion of work is driven, jump to step 5;
Typically used as method one:
As shown in figure 5, first carrying out feeding work, i.e., wire harness is required according to certain position etc. to arrange, then hold together line
Wire harness at random holds together in mechanism, is easy to around band, adhesive tape mechanism adheres to wire harness on adhesive tape, realizes that wire harness and the preliminary of adhesive tape are glued
Close, then wrapping machine structure is carried out around band work, and after the end of tape, belt cutting mechanism separates wire harness with adhesive tape, finally by finished product
Material is removed and feeding again, is so circulated.
Typically used as method two:
As shown in fig. 6, first carrying out feeding work, i.e., wire harness is required according to certain position etc. to arrange, adhesive tape mechanism
Wire harness is adhered on adhesive tape, the green tack of wire harness and adhesive tape is realized.Then hold together line action and carried out simultaneously around band action, hold together line
Wire harness at random holds together in mechanism, is holding together to carry out operation on the wire harness that line is crossed around with action, and after the end of tape, belt cutting mechanism is by line
Beam is separated with adhesive tape, is finally removed finished product material and feeding, so circulation again.
Typically used as method three:
As shown in fig. 7, adhesive tape mechanism adheres to wire harness on adhesive tape, the green tack of wire harness and adhesive tape is realized.Then line is held together
Act and carried out simultaneously around band action, hold together line mechanism and hold together wire harness at random, progress on the wire harness that line is crossed is being held together around with action
Operation, after the end of tape, belt cutting mechanism separates wire harness with adhesive tape, and feeding and blanking work are carried out simultaneously, remove finished product material
While by wire harness according to certain position etc. require arrange, so circulation.
Typically used as method four:
As shown in figure 8, first carrying out feeding work, i.e., wire harness is required that cloth is postponed according to certain position etc., hold together line mechanism
Wire harness at random is held together, is easy to around band, adhesive tape mechanism adheres to wire harness on adhesive tape, realizes the green tack of wire harness and adhesive tape,
Then wrapping machine structure carry out around band work, after the end of tape, belt cutting mechanism separates wire harness with adhesive tape, then hold together again line,
Adhesive tape, around band, reciprocation cycle successively until whole piece wire harness is around the end of tape, is finally removed finished product material and feeding again.
In the present invention, only list several groups it is typical based on around, hold together, glue, cut four kinds of actions and feeding, blanking action around
Random combine with technique, not by all situations include come, but around, hold together, glue, cut four kinds action as around band technique
Four kinds of elemental motions, its combination this and more at random can change according to the situation at scene and around the technological requirement of band,
With very strong universality.