CN105146977B - Photo frame automatic production line - Google Patents
Photo frame automatic production line Download PDFInfo
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- CN105146977B CN105146977B CN201510519200.2A CN201510519200A CN105146977B CN 105146977 B CN105146977 B CN 105146977B CN 201510519200 A CN201510519200 A CN 201510519200A CN 105146977 B CN105146977 B CN 105146977B
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Abstract
The present invention relates to a kind of automatic production line, more particularly to a kind of photo frame automatic production line.Which includes cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine, it is characterised in that：The cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine are sequentially connected, form corner cut, group frame, cleaning, hair fastener and beat the production line of back of the body nail function, the cornering machine, Frame assembling machine and scavenging machine are equipped with two groups, it is symmetrically placed, material is carried out conveying, corner cut process, and the material after process is delivered to into Frame assembling machine.Present invention achieves photo frame is from corner cut to the automatization for beating back of the body nail full scale production technique, artificial participation amount only has 3, and need to only complete material supplement work.Most manual labor's resource is saved, five equipment adopt new invention equipment or Optimizing Reconstruction equipment, photo frame production efficiency to can reach 2 seconds/on the automatic assembly line, and whole efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of automatic production line, more particularly to a kind of photo frame automatic production line.
Background technology
Conventional small photo frame production industry adopts manual work, and automaticity is not enough, overall production efficiency, product quality
It is low.More than 15 people, one small-sized photo frame of production needs 6～8 seconds to one streamline number of users of domestic general enterprises.
Automatic assembly line is by workpiece transfer system and control system, by one group of automatic machine tool and auxiliary equipment according to technique
Order is tied, and is automatically performed the production system of product all or part manufacture process.Using certainly in large quantities of, a large amount of productions
Moving-wire can be raised labour productivity, and stabilize and increase product quality, have significant economic benefit.
Application of the automatic assembly line in photo frame production industry：The big enterprise of domestic current picture frame comparision of production is in streamline
Upper employing some mechanical equipment replaces hand labor.Such as the cornering machine of the single photo frame batten of cutting, artificial placement batten machinery group
Frame assembling machine of photo frame processed etc..
The content of the invention
The technical problem to be solved in the present invention is how to overcome the deficiencies in the prior art, there is provided a kind of photo frame automated production
Line.
The technical scheme that adopts for achieving the above object of the present invention is：Photo frame automatic production line, including cornering machine, group frame
Machine, scavenging machine, card sender and back of the body nailing machine, it is characterised in that：The cornering machine, Frame assembling machine, scavenging machine, card sender and the back of the body nailing machine according to
Secondary connection, forms corner cut, group frame, cleaning, hair fastener and makes the production line of back of the body nail function, the cornering machine, Frame assembling machine and scavenging machine
Two groups are equipped with, it is symmetrically placed, material is carried out conveying, corner cut process, and the material after process is delivered to into Frame assembling machine, it is described
Frame assembling machine is conveyed to material, rotation, and glue spraying is processed with brad is played, and the material after process is delivered to scavenging machine, described
Scavenging machine carries out tow sides cleaning process to material, and the material after process is delivered on card sender, and the card sender exists
PS plates, lining paper, backboard are sequentially placed on Jing cornering machines, Frame assembling machine, the material of scavenging machine process, and the material after process is conveyed
To back of the body nailing machine, the back of the body nailing machine carries out breaking back of the body nail process, and the material that output is completed to material.
Further：The cornering machine includes feeding cylinder, hopper, servo module, saw blade, spindle motor, push saw cylinder
With narrow pipeline, the cornering machine passes through the control of servo module carries out feeding, and the hopper is rectangular, and the saw blade is arranged on master
On spindle motor, the spindle motor has two, is mutually perpendicular to place, and the spindle motor is engaged with the push saw cylinder, institute
State narrow pipeline and be fixed on the spindle motor side, the cornering machine needs 1 people of operative employee, be responsible for for material being put into institute
State inside hopper.
Further：The Frame assembling machine includes slitting cylinder, vertical shelves material cylinder, irregular materials sub-material belt line, slitting skin
Band wire, catching robot, moulding locating slot, Brad machine and outfeed belt line, the catching robot include the first long material crawl
Mechanical hand, the second length material catching robot and short material catching robot.The Frame assembling machine is additionally provided with the glue spraying with inductive switch
Group frame apparatus, the slitting cylinder and vertical shelves material cylinder are arranged in the irregular materials sub-material belt line, the divider tape
Line has two, and the irregular materials sub-material belt line separates two transmission paths, is connected with the divider tape line respectively, described
Outfeed belt line is located in the middle of two divider tape lines.
Further：The scavenging machine includes being arranged in order the climbing belt line of installation, cleans wire body, switching mechanism and horizontal stroke
To belt conveyor line, the upper surface of the climbing belt line is inclined to be installed, and the cleaning wire body has two sections, two sections clean wire body it
Between be provided with difference in height, be connected by switching mechanism, clean and between wire body and lateral transfer belt line, be provided with difference in height, clean line
Height of the height of body higher than lateral transfer belt line.
Further：The card sender includes being arranged in order the blanking mechanism of installation, sends out PS triggers, sends out interleaver and push away the back of the body
Trigger, also including synchronous transport line, the blanking mechanism, send out PS triggers, send out interleaver and push away tergal machine be installed in it is described same
On step pipeline, the synchronous transport line is provided with some interval identical split lattice.
Further：The back of the body nailing machine includes vertical pushing mechanism, synchronous transport line, long side nailing machine and minor face nailing machine, institute
State vertical pushing mechanism, long side nailing machine and minor face nailing machine to be sequentially arranged on the synchronous transport line, the long side nailing machine with
The installation site of minor face nailing machine is mutually perpendicular to.
Further：The overall length of photo frame automatic production line is 29 meters, wide 4.6 meters, high 1.4 meters.
The invention belongs to automatic production line, with the advantage in terms of three：
1st, photo frame is realized from corner cut to the automatization for beating back of the body nail full scale production technique, artificial participation amount only has 3, and only
Material supplement work need to be completed.Most manual labor's resource is saved.
2nd, on the automatic assembly line, five equipment adopt new invention equipment or Optimizing Reconstruction equipment, and photo frame production efficiency can
2 seconds/are reached, whole efficiency is greatly improved.
3rd, the automatic assembly line stable and reliable operation, conforming product rate are high.The wherein equipment such as new invention cornering machine, Frame assembling machine
All it is improved than the work efficiency and product quality of existing similar products.
Description of the drawings
Fig. 1 overall structure diagrams of the present invention.
Fig. 2 cornering machine structural representations of the present invention.
Fig. 3 Frame assembling machine structural representations of the present invention.
Fig. 4 scavenging machine structural representations of the present invention.
Fig. 5 card sender structural representations of the present invention.
Fig. 6 present invention back of the body nailing machine structural representations.
Specific embodiment
Photo frame automatic production line, including cornering machine 1, Frame assembling machine 2, scavenging machine 3, card sender 4 and back of the body nailing machine 5, it is described to cut
Angle machine 1, Frame assembling machine 2, scavenging machine 3, card sender 4 and back of the body nailing machine 5 are sequentially connected, and form corner cut, group frame, cleaning, hair fastener and beat the back of the body
The production line of nail function, the cornering machine 1, Frame assembling machine 2 and scavenging machine 3 are equipped with two groups, symmetrically placed, material are carried out defeated
Send, corner cut processes, and the material after process is delivered to Frame assembling machine 2, the Frame assembling machine 2 is conveyed to material, rotation, glue spraying
Process with brad is played, and the material after process is delivered to into scavenging machine 3, the scavenging machine 3 carries out tow sides cleaning to material
Process, and the material after process is delivered on card sender 4, the card sender 4 is at Jing cornering machines 1, Frame assembling machine 2, scavenging machine 3
PS plates, lining paper, backboard are sequentially placed on the material of reason, and the material after process is delivered to into back of the body nailing machine 5, the back of the body nailing machine 5 pairs
Material carries out breaking back of the body nail process, and the material that output is completed.
The cornering machine 1 includes feeding cylinder 11, hopper 12, servo module 13, saw blade 14, spindle motor 15, pushes away saw gas
Cylinder 16 and narrow pipeline 17, the cornering machine 1 carry out feeding by the control of servo module 13, and the hopper 12 is rectangular, described
Saw blade 14 is arranged on spindle motor 15, and the spindle motor 15 has two, is mutually perpendicular to placement, the spindle motor 15 and institute
State push saw cylinder 16 to be engaged, the narrow pipeline 17 is fixed on 15 side of the spindle motor, the cornering machine 1 needs
1 people of operative employee, is responsible for material is put into inside the hopper.
Cornering machine 1 mainly includes feeding, corner cut, blanking and projects four major parts.The raw material for using is produced to photo frame
By being manually placed into inside hopper 12,12 feeding of hopper carries out raw material propulsion using feeding cylinder 11 to batten, and propulsion four is wooden every time
Bar.When corner cut is carried out to raw material, saw blade is driven using orthogonal spindle motor 15, saw blade cutting is controlled by push saw cylinder 16
Batten.Cutting mode is alternately cut for irregular materials.The blowning installation that length batten after cutting is mounted when dropping is made
With, it is ensured that batten is delivered to pipeline further across catapult-launching gear, treats defeated by the batten front landing dropped, the batten of landing
Deliver to next step.
The Frame assembling machine 2 includes slitting cylinder 21, vertical shelves material cylinder 22, irregular materials sub-material belt line 23, divider tape
Line 24, catching robot 25, moulding locating slot 26, Brad machine 27 and outfeed belt line 28, the catching robot 25 include
The one length material length of catching robot 251, second material catching robot 252 and short material catching robot 253.The Frame assembling machine 2 also sets
There are the glue spraying group frame apparatus with inductive switch, the slitting cylinder 21 and vertical shelves material cylinder 22 installed in the irregular materials point
In material belt line 23, the divider tape line 24 has two, and the irregular materials sub-material belt line 23 separates two transmission paths, point
It is not connected with the divider tape line 24, the outfeed belt line 28 is located in the middle of two divider tape lines 24.
Frame assembling machine 2 includes the coupling of Brad machine 27 and glue-spraying device, and irregular materials sub-material belt line 23 is provided with sensing and opens
Pass is engaged with slitting cylinder 21, after the batten of the process of cornering machine 1 enters 2 part of Frame assembling machine, by irregular materials sub-material belt
The sensing identification of line 23, length different battens is distinguished to divider tape line 24, and Jing catching robots 25 are captured and rotate tune
The glue spraying of whole and glue-spraying device is processed, and when batten is captured, irregular materials batten is alternately captured, every time crawl two, Jing Guoxuan
The whole batten of modulation and glue spraying are processed, and batten carries out extruding bonding by Frame assembling machine 2 again, the photo frame after 27 pairs of bondings of Brad machine afterwards
Nail back of the body nail is carried out, is finally exported by outfeed belt line 28.
The scavenging machine 3 includes being arranged in order the climbing belt line 31 of installation, cleans wire body 32, switching mechanism 33 and laterally
Belt conveyor line 34, the upper surface of the climbing belt line 31 is inclined to be installed, and the cleaning wire body 32 has two sections, two sections of cleaning lines
Difference in height is provided between body 32, is connected by switching mechanism 33, cleaned and be provided between wire body 33 and lateral transfer belt line 34
Difference in height, cleans the height of the height higher than lateral transfer belt line 34 of wire body 33.
Photo frame photo frame is delivered to normal level from low to high by climbing belt line 31 when through scavenging machine 3 first,
Which is made to carry out positive and negative cleaning works along wire body 33 is cleaned, further, photo frame is exported into lateral transfer belt line 34.
The card sender 4 includes being arranged in order the blanking mechanism 41 of installation, sends out PS triggers 42, sends out interleaver 43 and push away backboard
Machine 44, also including synchronous transport line 45, the blanking mechanism 41, sends out PS triggers 42, sends out interleaver 43 and push away tergal machine 44 and pacify
It is mounted on the synchronous transport line 45, the synchronous transport line 45 is provided with some interval identical split lattice.
Card sender 4 is, after photo frame bonding, cleaning, to be sequentially placed PS plates, lining paper, backboard in phase inframe, complete phase inframe
The equipment of portion's filler assembling.
The back of the body nailing machine 5 includes vertical pushing mechanism 51, synchronous transport line 45, long side nailing machine 52 and minor face nailing machine 53, institute
State vertical pushing mechanism 51, long side nailing machine 52 and minor face nailing machine 53 to be sequentially arranged on the synchronous transport line 45, the long side
Nailing machine 52 is mutually perpendicular to the installation site of minor face nailing machine 53.
When photo frame passes through to carry on the back the synchronous transport line 45 in nailing machine 5, the long side nailing machine 52 on synchronous transport line 45
Nailing process is carried out to photo frame with minor face nailing machine 53, the photo frame after nailing is exported through synchronous transport line 45, whole phase
The production of frame is completed.
The overall length of the present invention is 29 meters, wide 4.6 meters, high 1.4 meters.
Claims (7)
1. photo frame automatic production line, including cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine, it is characterised in that：Institute
State cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine to be sequentially connected, form corner cut, group frame, cleaning, hair fastener and play back of the body nail
The production line of function, the cornering machine, Frame assembling machine and scavenging machine are equipped with two groups, symmetrically placed, and the cornering machine enters to material
Row conveying, corner cut process, and the material after process is delivered to into Frame assembling machine, the Frame assembling machine is conveyed to material, rotation, spray
Glue is processed with brad is played, and the material after process is delivered to scavenging machine, and the scavenging machine carries out tow sides cleaning to material
Process, and the material after process is delivered on card sender, the card sender is processed in Jing cornering machines, Frame assembling machine, scavenging machine
PS plates, lining paper, backboard are sequentially placed on material, and the material after process is delivered to into back of the body nailing machine, the back of the body nailing machine enters to material
Row is played back of the body nail and is processed, and the material that output is completed.
2. photo frame automatic production line according to claim 1, it is characterised in that：The cornering machine include feeding cylinder,
Hopper, servo module, saw blade, spindle motor, push saw cylinder and narrow pipeline, the cornering machine are carried out by the control of servo module
Feeding, the hopper are rectangular, and the saw blade is arranged on spindle motor, and the spindle motor has two, are mutually perpendicular to place,
The spindle motor is engaged with the push saw cylinder, and the narrow pipeline is fixed on the spindle motor side, described
Cornering machine needs 1 people of operative employee, is responsible for material is put into inside the hopper.
3. photo frame automatic production line according to claim 1, it is characterised in that：The Frame assembling machine include slitting cylinder,
Vertical shelves material cylinder, irregular materials sub-material belt line, divider tape line, catching robot, moulding locating slot, Brad machine and discharging skin
Band wire, the catching robot include the first long material catching robot, the second length material catching robot and short material catching robot,
The Frame assembling machine is additionally provided with the glue spraying group frame apparatus with inductive switch, and the slitting cylinder and vertical shelves material cylinder are arranged on institute
State in irregular materials sub-material belt line, the divider tape line there are two, the irregular materials sub-material belt line separates two transmission roads
Footpath, is connected with the divider tape line respectively, and the outfeed belt line is located in the middle of two divider tape lines.
4. photo frame automatic production line according to claim 1, it is characterised in that：The scavenging machine includes being arranged in order peace
The climbing belt line of dress, wire body, switching mechanism and lateral transfer belt line are cleaned, the upper surface of the climbing belt line inclines peace
Dress, the cleaning wire body have two sections, be provided with difference in height, be connected by switching mechanism, clean wire body between two sections of cleaning wire bodies
Difference in height is provided with and lateral transfer belt line between, the height of the height higher than lateral transfer belt line of wire body is cleaned.
5. photo frame automatic production line according to claim 1, it is characterised in that：The card sender includes being arranged in order peace
The blanking mechanism of dress, PS triggers are sent out, is sent out and interleaver and is pushed away tergal machine, also including synchronous transport line, the blanking mechanism, sending out PS plates
Machine, send out interleaver and push away tergal machine and be installed on the synchronous transport line, the synchronous transport line is provided with some interval phases
Same split lattice.
6. photo frame automatic production line according to claim 1, it is characterised in that：The back of the body nailing machine include vertical pushing mechanism,
Synchronous transport line, long side nailing machine and minor face nailing machine, the vertical pushing mechanism, long side nailing machine and minor face nailing machine are installed successively
On the synchronous transport line, the long side nailing machine is mutually perpendicular to the installation site of minor face nailing machine.
7. photo frame automatic production line according to claim 1, it is characterised in that：The overall length of photo frame automatic production line is
It is 29 meters, wide 4.6 meters, it is high 1.4 meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510519200.2A CN105146977B (en) | 2015-08-21 | 2015-08-21 | Photo frame automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510519200.2A CN105146977B (en) | 2015-08-21 | 2015-08-21 | Photo frame automatic production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105146977A CN105146977A (en) | 2015-12-16 |
| CN105146977B true CN105146977B (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510519200.2A Active CN105146977B (en) | 2015-08-21 | 2015-08-21 | Photo frame automatic production line |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666856B (en) * | 2016-04-20 | 2018-02-27 | 广州达意隆包装机械股份有限公司 | A kind of automatic assembly line of photo frame and its assemble method |
| CN106541456B (en) * | 2017-01-09 | 2019-03-22 | 东阳市铭铄机械设备制造有限公司 | A kind of automatic hydraulic cornering machine and its implementation for photo frame production |
| CN106736406B (en) * | 2017-01-13 | 2019-02-26 | 广东省智能制造研究所 | A kind of method and system of photo frame automatic assembling |
| CN109968016A (en) * | 2017-12-28 | 2019-07-05 | 沈阳新松机器人自动化股份有限公司 | A kind of photo frame automatic setup system for display |
| CN108436409B (en) * | 2018-03-12 | 2020-02-21 | 青岛市首胜实业有限公司 | Conveying equipment of high-frequency assembling machine |
| CN108422189A (en) * | 2018-03-16 | 2018-08-21 | 青岛市首胜实业有限公司 | The automatic assembly line of photo frame |
| CN108393979B (en) * | 2018-03-16 | 2020-10-27 | 青岛市首胜实业有限公司 | Photo frame lining plate back nail production line |
| CN108705620B (en) * | 2018-06-14 | 2020-05-12 | 温州职业技术学院 | Automatic equipment for manufacturing artistic photo frame |
| CN108890314A (en) * | 2018-09-14 | 2018-11-27 | 东莞市绿石自动化科技有限公司 | A kind of aluminum profile automatic assembling |
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| CN205234104U (en) * | 2015-08-21 | 2016-05-18 | 深圳罗伯泰克科技有限公司 | Photo holder frame automation line |
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| GB2517819A (en) * | 2012-06-28 | 2015-03-04 | Techadhesion Systems Ltd | Method for manufacturing picture frame and system thereof |
| CN103407320A (en) * | 2013-08-30 | 2013-11-27 | 隋心 | Fully-automatic framed painting assembly line |
| CN103434328A (en) * | 2013-08-30 | 2013-12-11 | 隋心 | Full-automatic framed picture cutting-assembling integrated production line |
| CN104608219A (en) * | 2015-01-09 | 2015-05-13 | 浙江画之都文化创意股份有限公司 | Wooden box notching machine |
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| CN105146977A (en) | 2015-12-16 |
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Effective date of registration: 20200923 Address after: 266000 No. 321 Jin Rong Road, hi tech Zone, Shandong, Qingdao Patentee after: QINGDAO KINGER ROBOT Co.,Ltd. Address before: 518000, Guangdong District, Longhua, Shenzhen province Longhua office, pine tenth Industrial Zone Fukang Commercial Plaza 8 Beverly science and technology building on the first floor C District Patentee before: SHENZHEN ROBERT TEK TECHNOLOGY Co.,Ltd. |