CN105127743B - Thin sheet of metal assembling device - Google Patents
Thin sheet of metal assembling device Download PDFInfo
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- CN105127743B CN105127743B CN201510636410.XA CN201510636410A CN105127743B CN 105127743 B CN105127743 B CN 105127743B CN 201510636410 A CN201510636410 A CN 201510636410A CN 105127743 B CN105127743 B CN 105127743B
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- metal
- thin sheet
- assembly
- carrier
- assembling device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Automatic Assembly (AREA)
Abstract
Thin sheet of metal assembling device, including feeding mechanism, assemble carrier, assemble carrier elevating mechanism, assemble carrier mobile mechanism, feeding pressure mechanism and molding machine, it assembles carrier and places Assembly part, it assembles carrier side and feeding mechanism is set, feeding mechanism moves thin sheet of metal and is fixed on Assembly part, setting assembles carrier elevating mechanism and lifts assembly carrier below assembly carrier, the setting of assembly carrier rear assembles carrier mobile mechanism and moves assembly carrier and take out dress thin sheet of metal assembly, it assembles and feeding pressure mechanism is set above carrier, feeding pressure mechanism declines and pushes down thin sheet of metal, assembly carrier side also sets up molding machine, Assembly part is molded after assembling thin sheet of metal by molding machine.The present invention may be implemented automatically to install thin sheet of metal on Assembly part by package unit.
Description
Technical field
The present invention relates to a kind of assembling devices of thin sheet of metal.
Background technology
Thin sheet of metal assembling refers to by the yielding thin sheet of metal of certain amount（Thickness 0.1-0.5mm）It installs to other zero
In component, sheet metal material includes permalloy, steel disc, silicon steel, non-crystalline material, nanocrystalline material etc., thin sheet of metal group
Dress is mainly widely used in fields such as sensor, transformer, motors.
Automatically assembling mostly uses sucker absorption mode to existing thin sheet of metal, is assembled using image system positioning correcting.
The technology is mainly made of manipulator grasping system, vision correction system, molding assembly system, and thin sheet of metal is previously laid into
In specified containers, then thin sheet of metal is captured from specified containers to designated position using manipulator grasping system, in the process according to
Ensure that the accuracy that thin sheet of metal position is placed, thin sheet of metal place quantity and reach preset by Image Location System
After numerical value, molding assembly system assembles thin sheet of metal in place, forms semifinished or finished goods.
There are following disadvantages for above-mentioned thin sheet of metal assemble method：
1）It is less efficient by the way of sucker absorption.Per plate sheet metal needs by four axis robots（X-axis, Y-axis, Z axis, R
Axis）It is drawn using sucker, action is first moves X-axis, Y-axis, and Z axis moves after reaching designated position, and sucker, which declines, draws thin slice
Metal；The thin sheet of metal of absorption is captured to vision correction position and carries out position correction by manipulator；Last manipulator is golden by thin slice
Category is placed into designated position, repeats the action until reaching the piece number for presetting and being placed.Quantity reaches rear molding assembly system
System acts, and in place by all thin sheet of metal assembly, completes the assembly of a parts.Per plate sheet metal from grab correction
It is finally in place and probably needs 8-10 seconds, whole assembly 5 seconds or so；For assembling 20 plate sheet metals, including place object
Expect and take the semi-finished product that assemble about 30 seconds, needs to spend the time at 200 seconds or so in total.
2）This kind of realization method is made of four axis robots, sucker draw frame machine, vision correction system, and four axis robots are grabbed
Take system, vision correction system, molding assembly system overall price higher.
3）Relatively high to environmental requirement, the wind speed of ambient enviroment has a certain impact to the absorption of suction nozzle, ambient enviroment
Dust have a certain impact to vision correction process.
Invention content
A kind of thin sheet of metal assembling device is provided the technical problem to be solved by the present invention is to present situation in view of the above technology,
It can will be on thin sheet of metal ease of assembly to assembly parts.
Technical solution is used by the present invention solves above-mentioned technical problem：Thin sheet of metal assembling device, including charger
Structure, assembly carrier, assembly carrier elevating mechanism, assembly carrier mobile mechanism, feeding pressure mechanism and molding machine, assembly carrier are placed
Feeding mechanism is arranged in Assembly part, assembly carrier side, and feeding mechanism moves thin sheet of metal and is fixed on Assembly part, and assembly carries
The setting of tool lower section assembles carrier elevating mechanism and lifts assembly carrier, assembles carrier rear setting assembly carrier mobile mechanism and moves
Dynamic assembly carrier takes out dress thin sheet of metal assembly, and feeding pressure mechanism is arranged above assembly carrier, and feeding pressure mechanism declines and pushes down thin
Piece metal, assembly carrier side also set up molding machine, and Assembly part is molded after assembling thin sheet of metal by molding machine.
Above-mentioned feeding mechanism includes feed bin and pedestal, and laterally setting accommodates on assembly carrier side, pedestal for pedestal setting
The sliding slot of push rod, push rod are placed in sliding slot, and putting back-end connect with charging cylinder and pushed by charging cylinder；Feed bin is disposed vertically
On pedestal, the top of feed bin connects with sliding slot, and the thin sheet of metal in feed bin is just fallen into sliding slot, and push rod is in sliding slot to Forward
When dynamic, thin sheet of metal is pushed to move forward on Assembly part.
Above-mentioned molding machine include post forming push rod, post forming assembly cylinder, post forming putting back-end with it is secondary
Molding assembly cylinder connection, post forming push rod by post forming assembly cylinder promotion make thin sheet of metal together with Assembly part at
Type.
Above-mentioned post forming push rod is set on the base, simple in structure in this way.
Above-mentioned feeding mechanism and molding machine can be two sets, be separately positioned on two side of assembly carrier.
In order to enable thin sheet of metal to be easy push-in Assembly part, thin sheet of metal position-limit mechanism is also set up, position-limit mechanism includes
Locating piece and pilot flow, locating piece is parallel with pilot flow to be set in assembly carrier or more, limits two side of thin sheet of metal, to
Thin sheet of metal is set smoothly to be assembled on Assembly part.
Unloading mechanism is also set up, unloading mechanism includes assembly carrier pusher cylinder and pilot flow, and dress is used after formed product
Push assembly carrier, to push pilot flow, thin sheet of metal is made to be detached from pilot flow with carrier pusher cylinder, to convenient
Take out shaped article.
Failure rate is reduced to enable thin sheet of metal to be easy push-in pilot flow, the inlet of pilot flow sets chamfering.
It is also provided with accident warning device, material is lacked to thin sheet of metal in feed bin respectively and thin sheet of metal is reported without charging
It is alert.
In use, Assembly part is put into after assembling carrier, assembly carrier elevating mechanism will assemble thin sheet of metal assembling device
Carrier is positioned to requiring position, feeding mechanism to move thin sheet of metal and be fixed on Assembly part, then by assembling carrier lifting
Mechanism action will assemble carrier and move down the thickness of a thin sheet of metal, then be fixed to dress by feeding mechanism movement thin sheet of metal
On replacing the spare parts, after being repeatedly performed preset action frequency in this way, feeding pressure mechanism compresses downwards thin sheet of metal, and shaping mechanism will
All thin sheet of metal are forming in place, take out the assembly that parts complete a semi-finished product.
Compared with the prior art, the advantages of the present invention are as follows：By package unit, may be implemented automatically in Assembly part
Upper installation thin sheet of metal.
Description of the drawings
Fig. 1 is the structural schematic diagram of thin sheet of metal assembling device of the embodiment of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the structural schematic diagram of charge mechanism of the embodiment of the present invention.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the state diagram before charging of the embodiment of the present invention.
Fig. 6 is the state diagram in fill process of the embodiment of the present invention.
Fig. 7 is feeding mechanism of the embodiment of the present invention and the cooperation figure before material path charging.
Fig. 8 is feeding mechanism of the embodiment of the present invention and the cooperation figure in material path fill process.
Fig. 9 is failure warning system figure of the embodiment of the present invention.
Specific implementation mode
Below in conjunction with attached drawing embodiment, the invention will be further described.
Thin sheet of metal assembling device is as shown in Figure 1 and Figure 2, and 1 is feed bin in figure, and 2 be pedestal, 3 be promotion thin sheet of metal into
Material cylinder, 4 be push rod, and 5 assemble cylinder for post forming, and 6 be post forming push rod, and 7 be servo motor, and 8 be to assemble carrier, 9
It is locating piece for material detection sensor, 10,11 be thin sheet of metal, and 12 be briquetting, and 13 be pilot flow, and 14 be that need to assemble zero
Part, 15 be discharging detection sensor, and 16 be compact heap, and 17 be compression cylinder, and 18 be assembly carrier pusher cylinder.
It is assembly carrier 8 among thin sheet of metal assembling device, for placing Assembly part 14.
Pressure head 161 corresponding with the thin sheet of metal 11 for needing to compress is arranged in compact heap 16, and the setting of compact heap 16 is carried in assembly
8 top of tool, face assemble carrier 8, and 16 upper end of compact heap is connected on the piston rod of compression cylinder 17, downward by compression cylinder 17
It moves and thin sheet of metal 11 is pushed down by pressure head 161.
Laterally setting accommodates the sliding slot 24 of push rod 4 to the setting of pedestal 2 on 8 or so two side of assembly carrier, pedestal 2, and push rod 4 is set
In sliding slot 24,4 rear end of push rod connect with charging cylinder 3 and is pushed by charging cylinder 3.
Pedestal 2 is also provided with post forming push rod 6 below push rod 4, and 6 rear end of post forming push rod is assembled with post forming
Cylinder 5 is connected and is pushed by post forming assembly cylinder 5.
Feed bin 1 is vertically disposed on pedestal 2, and the top of feed bin 1 connects with sliding slot 24, and the thin sheet of metal 11 in feed bin 1 is just
It falls into sliding slot 24, therefore when push rod 4 moves forward in sliding slot 24, thin sheet of metal 11 can be pushed to move forward.
8 rear of assembly carrier is connect with the piston rod of pusher cylinder 18, and pusher cylinder 18 pushes assembly carrier 8 is front and back to move
It is dynamic.
8 lower section of assembly carrier is connect with servo motor 7, and assembly carrier 8 is moved up and down by servo motor 7.
The feeding-passage of thin sheet of metal includes locating piece 10 and pilot flow 13, and locating piece 10 and pilot flow 13 limit thin
11 2 side of piece metal, to make thin sheet of metal 11 smoothly be assembled on Assembly part 14.
When thin sheet of metal is assembled, thin sheet of metal is placed in feed bin 1, and Assembly part 14 is put into as required in assembly carrier 8,
12 compression fit part 14 of briquetting, the action of servo motor 7 will the assembly positioning of carrier 8 to requiring position.The action of cylinder 3 is fed to push
Push rod 4, push rod 4 are pushed ahead in pedestal 2, and push rod 4 controls successively by thin sheet of metal from being pushed into assemble in carrier 8 in feed bin 1
After feeding each completion one-off of cylinder 3, servo motor 7 acts the thickness for a thin sheet of metal that assembly carrier 8 moves down.
3 circulation action of cylinder, after completing preset action frequency, compression cylinder 17 acts, and compact heap 16 compresses downwards thin slice gold
Belong to, post forming is assembled cylinder 5 and acted, and post forming push rod 6 is pushed, and push rod 6 is forming in place by all thin sheet of metal, pushes gas
Cylinder 18 is acted with pilot flow 13, pilot flow 13 is unclamped toward thin sheet of metal negative direction, convenient for the parts integrally assembled
It takes out, takes out the assembly that parts complete a semi-finished product.
It is also provided with the pre- feeding device of thin sheet of metal, as shown in Figure 3,4.27 be pre- feeding device in figure, and 28 be preceding briquetting,
11 be thin sheet of metal, and 20 be rear briquetting, and 1 is feed bin, and 22 be material blocking rod.Pre- feeding device 27 is equipped with the storage for accommodating thin sheet of metal 11
Preceding briquetting 28 and rear briquetting 20 can be put into storage bin by feed bin, storage bin side fluting by the fluting.When feed bin feeds,
27 front of pre- feeding device is connect with 1 tail portion of feed bin by connector, by pre- feeding device 27 and feed bin 1 splice integrally,
Preceding briquetting 28 and rear briquetting 20 are put into pre- feeding device, thin sheet of metal 11 from fluting by being manually packed into pre- feeding device 27
In, preceding briquetting 28 clamps thin sheet of metal with rear briquetting 20, and thin sheet of metal is made not tilt.Again by preceding briquetting 28, rear briquetting 20, thin slice
Metal 11 is slowly pushed into feed bin 1, and thin sheet of metal is inserted into material blocking rod 22 after sliding into feed bin 1, takes out preceding briquetting 28 and rear briquetting 20,
Pre- feeding device 27 is removed, the charging process of feed bin is completed.
Above-mentioned pre- feeding device 27 requires to have smooth enough degree with dimensional accuracy to ensure thin sheet of metal energy with 1 inner cavity of feed bin
Portion is successfully slided in the cavity.
Thin sheet of metal discharging bin process is as shown in Figure 5,6.Thin sheet of metal 11 is neatly regularly placed in feed bin 1 in advance,
Push rod 4 is slided along the sliding slot 24 in pedestal 2, and thin sheet of metal is pushed to be moved along.Fig. 5 processes A is push rod 4 in contact thin slice gold
Before category, Fig. 6 processes B is that push rod 4 pushes thin sheet of metal to be moved along.In push rod 4 pushes thin sheet of metal whole process, push rod 4
Contact thickness with thin sheet of metal need to be always maintained in a certain range, contact thickness it is excessive have encounter a piece of thin sheet of metal above
Risk contacts the excessively rare risk for hitting curved thin sheet of metal of thickness.By taking the thin sheet of metal of 0.2mm thickness as an example, its thickness deviation 0 is taken
To -0.02mm, push rod 4 and thin sheet of metal contact thickness need to meet between 0.12mm-0.16mm, be incited somebody to action after exceeding the size range
The frequency of failure can be greatly increased.Fit clearance need to be ensured in ± 0.02mm when the assembling cooperation of the sliding slot of push rod 4 and pedestal 2
It is interior, it need to be handled with 2 piece surface of pedestal to reduce resistance push rod 4, hardness reaches HRC52 ° or more, 0.8 or more roughness.
It is as shown in Figure 7,8 that thin sheet of metal molding assembly avoids collision wiping mechanism.4 be push rod in figure, and 2 be pedestal, and 11 are
Thin sheet of metal, 1 is feed bin, and 135 be left pilot flow, and 136 be right pilot flow.Thin sheet of metal is pushed by push rod 4 from feed bin 1
In pilot flow, left place's thin sheet of metal 11 is pushed into left pilot flow 135, and right place's thin sheet of metal 11 is pushed into right pilot flow 136.
Failure rate is reduced to enable thin sheet of metal to be easy push-in pilot flow, the inlet of pilot flow needs to carry out certain
The chamfering 132 of size.By taking 0.2mm thickness thin sheet of metal as an example, entrance chamfering 132 is C1 × 0.1, and 131 width of flow path groove is
0.25mm, the surface roughness of flow path groove is 0.8 or more.
Thin sheet of metal intersect stack when, for the scratch that avoids colliding with each other, left pilot flow 135 and right pilot flow
Need mutual dislocation between 136, process D or so mutual sequence 0.3mm of pilot flow, make to have between the thin sheet of metal of left and right in Fig. 4
The difference in height of 0.1mm, it ensure that left and right thin sheet of metal occurs the phenomenon that avoiding collision scratch when crossing one another.
It is also provided with accident warning device, structure is as shown in Figure 9.9 be material detection sensor in figure, and 15 be discharging inspection
Survey sensor.The bottom setting material detection sensor 9 of feed bin 1, fills thin sheet of metal, material detection sensor 9 senses object
Material, material is less than 9 position of sensor after equipment runs a period of time, and sensor can't detect material, carries out lacking material alarm.Feed bin
Setting discharging detection sensor 15 on 1 discharge port, releases pedestal in thin sheet of metal assembling process by push rod 4, and discharging detection passes
Sensor 15 senses thin sheet of metal, and thin sheet of metal carries out fault alarm without discharging detection sensor 15, sensor when failure.
Claims (8)
1. thin sheet of metal assembling device, it is characterised in that：Including feeding mechanism, assembly carrier, assembly carrier elevating mechanism, assembly
Carrier mobile mechanism, feeding pressure mechanism and molding machine, assembly carrier place Assembly part, and charger is arranged in assembly carrier side
Structure, feeding mechanism move in thin sheet of metal to Assembly part, and assembly carrier elevating mechanism is arranged and lifts dress below assembly carrier
With carrier, the setting of assembly carrier rear assembles carrier mobile mechanism and moves assembly carrier and take out dress thin sheet of metal assembly, dress
With feeding pressure mechanism is arranged above carrier, feeding pressure mechanism declines and pushes down thin sheet of metal, and assembly carrier side also sets up molding machine,
Assembly part is molded after assembling thin sheet of metal by molding machine；The feeding mechanism includes feed bin and pedestal, and pedestal setting exists
Carrier side is assembled, the sliding slot for accommodating push rod is laterally set on pedestal, push rod is placed in sliding slot, and putting back-end connects with charging cylinder
It connects and is pushed by charging cylinder；Feed bin is vertically disposed on pedestal, and the top of feed bin connects with sliding slot, the thin sheet of metal in feed bin
It just falls into sliding slot, when push rod moves forward in sliding slot, thin sheet of metal is pushed to move forward on Assembly part.
2. thin sheet of metal assembling device as described in claim 1, it is characterised in that：The molding machine includes that post forming pushes away
Bar, post forming assemble cylinder, and post forming putting back-end is connect with post forming assembly cylinder, and post forming push rod is by secondary
Molding assembly cylinder promotion makes thin sheet of metal be molded together with Assembly part.
3. thin sheet of metal assembling device as claimed in claim 2, it is characterised in that：The post forming push rod is arranged in pedestal
On.
4. thin sheet of metal assembling device as claimed in claim 3, it is characterised in that：The feeding mechanism and molding machine are two
Set is separately positioned on two side of assembly carrier.
5. thin sheet of metal assembling device as claimed in claim 1 or 2, it is characterised in that：Thin sheet of metal position-limit mechanism, limit are set
Position mechanism includes locating piece and pilot flow, and locating piece is parallel with pilot flow to be set in assembly carrier or more, limits thin slice gold
Belong to two sides.
6. thin sheet of metal assembling device as claimed in claim 5, it is characterised in that：The inlet of the pilot flow is set down
Angle.
7. thin sheet of metal assembling device as claimed in claim 1 or 2, it is characterised in that：Pre- feeding device is set, pre- charging dress
The storage bin for accommodating thin sheet of metal is installed, preceding briquetting and rear briquetting are put into storing by storage bin side fluting by the fluting
Storehouse.
8. thin sheet of metal assembling device as claimed in claim 1 or 2, it is characterised in that：It is also provided with accident warning device, point
It is other to be alarmed without charging the scarce material of thin sheet of metal in feed bin and thin sheet of metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510636410.XA CN105127743B (en) | 2015-09-30 | 2015-09-30 | Thin sheet of metal assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510636410.XA CN105127743B (en) | 2015-09-30 | 2015-09-30 | Thin sheet of metal assembling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105127743A CN105127743A (en) | 2015-12-09 |
| CN105127743B true CN105127743B (en) | 2018-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510636410.XA Active CN105127743B (en) | 2015-09-30 | 2015-09-30 | Thin sheet of metal assembling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112518324A (en) * | 2020-12-11 | 2021-03-19 | 重庆优云迪科技有限公司 | Antique robot pendant arm solder joint processing apparatus for producing that polishes |
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| CN106903919B (en) * | 2017-04-28 | 2022-10-04 | 漳浦金盛智能科技有限公司 | Automatic assembling machine for folding chair |
| CN107378473A (en) * | 2017-07-10 | 2017-11-24 | 柴传程 | A kind of clipping medical slice production folder automatic assembling device people |
| CN107378427A (en) * | 2017-07-10 | 2017-11-24 | 柴传程 | A kind of medical slice production presss from both sides automatic assembling device people |
| CN107879080B (en) * | 2017-12-15 | 2019-09-24 | 安徽江淮汽车集团股份有限公司 | Automatic feed mechanism for annular element press fitting |
| CN108747354B (en) * | 2018-08-02 | 2023-12-01 | 苏州市海臣邦智能科技有限公司 | Electric tube assembling mechanism and MOS tube assembling equipment |
| CN110394615B (en) * | 2018-11-26 | 2021-08-13 | 沈阳工业大学 | Bidirectional automatic forming machine for radiating fins |
| CN110394617B (en) * | 2018-11-26 | 2021-06-29 | 沈阳工业大学 | Bidirectional vibration assembling type machine for radiating fins |
| CN112720383A (en) * | 2020-12-18 | 2021-04-30 | 颍上晶宫绿建节能建筑有限责任公司 | Assembly plate splicing mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2008036785A (en) * | 2006-08-08 | 2008-02-21 | Seiko Instruments Inc | Assembling device, assembling and manufacturing method, and assembly line |
| CN201737482U (en) * | 2010-05-28 | 2011-02-09 | 昆明理工大学 | Automatic steel balls counting and arranging device |
| CN103111842B (en) * | 2013-02-01 | 2016-08-03 | 周俊雄 | A kind of LED finger lamp automatic assembly equipment |
| CN203738371U (en) * | 2014-02-26 | 2014-07-30 | 深圳市金正江大五金塑胶制品有限公司 | Automatic indexing assembly machine |
| CN204135974U (en) * | 2014-07-28 | 2015-02-04 | 深圳市德富莱自动化设备有限公司 | High accuracy MSASM assembly machine |
| CN104860111A (en) * | 2015-05-26 | 2015-08-26 | 山东精典机电工程有限公司 | Automatic welding feeding device for ultra-wide geocell |
| CN104827290B (en) * | 2015-06-06 | 2017-03-15 | 欧阳庆丰 | A kind of elastic hook automatic assembly equipment |
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- 2015-09-30 CN CN201510636410.XA patent/CN105127743B/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112518324A (en) * | 2020-12-11 | 2021-03-19 | 重庆优云迪科技有限公司 | Antique robot pendant arm solder joint processing apparatus for producing that polishes |
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| CN105127743A (en) | 2015-12-09 |
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Address after: 315021 Zhejiang Province, Ningbo Jiangbei District Yongjiang Industrial Park No. 138 vibration Yonglu Applicant after: NINGBO CRRC TIMES SENSING TECHNOLOGY CO., LTD. Address before: 315021 Zhejiang Province, Ningbo Jiangbei District Yongjiang Industrial Park No. 138 vibration Yonglu Applicant before: Ningbo CSR Times Transducer Technique Co., Ltd. |
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