CN105108116B - Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method - Google Patents
Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method Download PDFInfo
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- CN105108116B CN105108116B CN201510648241.1A CN201510648241A CN105108116B CN 105108116 B CN105108116 B CN 105108116B CN 201510648241 A CN201510648241 A CN 201510648241A CN 105108116 B CN105108116 B CN 105108116B
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Abstract
The present invention relates to a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method, including rack, the rack middle part is provided with by the annular rotary table of electronic indexing dish driving, the front portion of the annular rotary table is provided with the locating rod for putting metal casting, the sidepiece of annular rotary table one is provided with metal casting and rotates to the position metal casting mouth of a river separator for realizing that the mouth of a river is separate, the other side of annular rotary table is provided with metal casting and rotates to the position metal casting separator for realizing that the product of metal casting is separate, the rack is located to be additionally provided with above annular rotary table and rotates to front portion the clamping device that metal casting waste material clamp is carried out discharge to annular disk body rear portion for metal casting waste material, before below annular disk body, rear portion is also respectively provided with charging conduit.The separating one-piece not only compact conformation, be conveniently used for metal casting the mouth of a river separate and metal casting separation, high degree of automation, and operating method is easy.
Description
Technical field
The present invention relates to a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method.
Background technology
Metal casting is after cast molding is carried out, because the presence of pouring channel, can also form many on passage is poured
The framework linked together with required metal casting, framework forms the mouth of a river with the connecting portion of required metal casting, in order to obtain
Metal casting is needed, it is necessary to framework is carried out into liftout excision.Traditional liftout excision mode is using manually being carried out to mouth of a river position
Manpower is broken and is removed, and this mode not only break except unclean by framework, is also easy to injury, and efficiency is low；The metal casting material of fresh baked, matter
Ground is softer, causes often separate totally.
The content of the invention
It is an object of the invention to provide a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method,
The separating one-piece not only compact conformation, be conveniently used for metal casting the mouth of a river separate and metal casting separation, automate journey
Degree is high, and operating method is easy.
Technical program of the present invention lies in：A kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack, institute
State rack middle part to be provided with by the annular rotary table of electronic indexing dish driving, the front portion of the annular rotary table is provided with for putting gold
Belong to the locating rod of casting, the sidepiece of annular rotary table one is provided with metal casting and the metal casting for realizing that the mouth of a river is separate is rotated to the position
Part mouth of a river separator, the other side of annular rotary table is provided with metal casting and rotates to the position product for realizing metal casting
The metal casting separator that product are separate, the rack is located above annular rotary table and is additionally provided with for the rotation of metal casting waste material
The clamping device that metal casting waste material clamp is carried out behind front portion discharge to annular disk body rear portion is gone to, below annular disk body
Front and rear portions are also respectively provided with charging conduit.
Further, metal casting mouth of a river separator is driven to realize that folding is used for including a pair by drive mechanism
Push down the pressing plate of metal casting main body, the front and rear side of the pressing plate is respectively provided with some for pressing on metal casting
The pinch mechanism of product, is additionally provided with the infrared ray position indicator being connected with frame, positioned at upside on the upside of the pinch mechanism
Pressing plate be equipped with positioned at its periphery and coupled adjustable mounting bracket, the front and rear side of the adjustable mounting bracket is distinguished
It is correspondingly arranged on and is driven to realize the oblique material jacking mechanism that the mouth of a river of metal casting is separate by the second drive mechanism.
Further, the front and rear side of the pressing plate is respectively arranged with the T-slot for extending laterally, positioned at the pressing plate middle part of upside
Set fluted, the elastic pressuring spring for being enclosed within metal casting material head is provided with the groove, it is right that the pinch mechanism includes
Should be embedded in the T-slot of upper and lower side guide can transverse reciprocating sliding regulation T-bar, be laterally equipped with cunning on the T-bar
Block, the sliding block lower section positioned at upside is provided with the first bipeltate briquetting, is provided with for the positioned at the sliding block top of downside
One rubber press is to holding out against the second bipeltate briquetting of pressure.
Further, the first bipeltate briquetting and the opposite side of the second bipeltate briquetting have through inner side
The U-clamp plate parcel of double wedge, adjusted bolt is connected the U-clamp plate with corresponding sliding block respectively, the first foaming rubber
The sidepiece of glue laminated block is additionally provided with to turn and turns plate to the positioning correcting of downside；The T-bar is offered for wearing along its axis direction
If the through hole of screw, the through hole is being provided with the side of T-slot for being spirally connected to realize T-shaped with screw
The internal thread that bar is locked with T-slot；The groove for wearing T-bar is offered on the sliding block, is additionally provided with sliding block and T-shaped
Vertical the second screw to realize sliding block tightening of bar.
Further, the oblique material jacking mechanism include being arranged at the tilting transverse slat inner side of side before and after adjustable mounting bracket and
The fixed plate parallel with tilting transverse slat, is provided with horizontal elongated slot in the fixed plate, be arranged at intervals with the horizontal elongated slot
It is oblique inwardly and the adjustable ejector beam corresponding with pinch mechanism, the fixed plate upside is arranged at intervals with and penetrates horizontal elongated slot
Clamping screw for locking adjustable ejector beam, the both sides of the front and rear side of the adjustable mounting bracket are also respectively provided with top
Material mechanism auxiliary guide mechanism.
Further, the metal casting separator includes being arranged at the lifting press above annular rotary table the other side
Plate, liftable pressing plate middle part lower end is provided with a breach, and the bullet for pressing metal casting material head is fixed with the breach
Property stage clip, the liftable pressing plate the week side of boss sets adjustable mounting bracket, and the adjustable mounting bracket is provided with the second oblique liftout
Mechanism；The clamping device include being arranged on the longitudinal rail above annular rotary table and be arranged on longitudinal rail can before and after it is reciprocal
Mobile Mobile base, the Mobile base is provided with the clip that liftable clamps metal casting material head.
Further, the described second oblique material jacking mechanism includes that the angularly disposed casting drift in adjustable mounting bracket is consolidated
Fixed board, the casting punch fixing plate has guide groove, and casting punch fixing plate is provided with casting drift fix bar, the casting punching
Head fix bar is fixed in a sliding block, and the end of casting drift fix bar is provided with the casting drift driven by drive device, described
Casting drift is provided with notch on casting drift in shape is turned towards one end of sliding block, and a drift bolt is rushed through notch and with casting
Thread in head fix bar is engaged, and liftable top board is provided with below the liftable pressing plate, and the liftable top board is by pushing up
Plate air cylinder driven；The rack upper back is additionally provided with control system.
Further, some poles radially arranged along the annular rotary table center of circle, ring are provided with the annular rotary table
Shape rotating disk is located to be provided with below four edges of cabinet and be connected with rack and adjustable for height supporting plate, on the supporting plate
Several Universal casters are furnished with, the Universal caster contact lives the lower surface of annular rotary table.
Further, the locating rod includes the fix bar being fixedly connected with annular disk body, is provided with the fix bar
The raised locating cone being engaged with the conical cavity of metal casting material head, the both sides of the locating rod are fixed with for limiting gold
Belong to the spacing protrusive board of casting lateral displacement, the positioning being engaged with the projection of metal casting bottom is additionally provided with the fix bar
Hole.
A kind of operating method of intelligent rotating disk metal casting mouth of a river separating one-piece, comprises the following steps,
1）Metal casting is placed on the securing lever；
2）Annular rotary table is controlled to turn to station where the separator of the metal casting mouth of a river by control system；
3）Product of the pressing plate, pinch mechanism of metal casting mouth of a river separator by metal casting and thereon presses, while
Adjustable mounting bracket drives oblique material jacking mechanism descending, oblique material jacking mechanism work, and the mouth of a river on metal casting product is oblique
Remove on top；
4）Control system control annular rotary table turns to station where metal casting separator；
5）While the liftable pressing plate of metal casting separator presses metal casting, drive and can adjust under mounting bracket
OK, the second oblique material jacking mechanism work, product top on metal casting is removed；
6）Control system control annular rotary table turns to rack front portion, and the material head folder of metal casting is about under clamping device
Firmly, metal casting is transported to rack rear portion and discharge after clamping device is up.
Compared with prior art, the present invention has advantages below：
1）The separating one-piece not only compact conformation, be conveniently used for metal casting the mouth of a river separate and metal casting point
From, high degree of automation, and operating method is easy.
2）The axial location of adjusting rod can adjust, and the position of the vertical direction of the push rod relative adjustment bar of L-shaped also can adjust,
More flexibly, strong adaptability is convenient to use, it is to avoid the artificial efficiency for breaking stopping pregnancy life is low, part is fragile, workman easily scrapes
The shortcoming of hand；
3）The pinch mechanism of the device can be realized pressing metal casting, and mouth of a river position is carried out in order to the later stage
Separate, positioning correcting is turned plate and can vertically be stuck in the sidepiece at mouth of a river position, make to press position accurate；The sliding block can be in T-bar
Upper transverse reciprocating sliding regulation, the T-bar can be adjusted in transverse reciprocating sliding on T-slot, can not only be to pinch mechanism
It is steady fixed, additionally it is possible to multidirectional regulation, simple structure, it is adaptable to which that the metal casting of plurality of specifications presses.
4）The present invention ensure that using the oblique material jacking mechanism of oblique design makes metal casting form negative angle so as to ensure
The blanking of common metal casting, Longitudinal slug mechanism of the invention, can realize needing the casting of two-way blanking to separate in addition.
5）The present invention it is original only have locating cone on the basis of increase devise spacing protrusive board so as to substantially increase
The stability of metal casting, it is ensured that the precision in follow-up slug process.
6）The present invention provides a kind of metal casting charging conduit, can carry out classification storage, simple structure to part.
7）Rotating disk bottom of the present invention sets multiple support Universal casters so that rotating disk in the presence of blow cylinder, still
Held stationary is operated, the extension fixture life-span.
8）The present invention drives annular rotary table using electronic index dial, not only high precision, and error is small, it is ensured that metal casting
Accurate blanking and the mouth of a river separate；The present invention uses rear side marker method simultaneously, it is ensured that next metal casting charging, improves work
Make efficiency.
Brief description of the drawings
Fig. 1 is front view of the invention；
Fig. 2 is right view of the invention；
Fig. 3 is rearview of the invention；
Fig. 4 is the A-A sectional views of Fig. 1 of the invention；
Fig. 5 is the B-B sectional views of Fig. 2 of the invention；
Fig. 6 is metal casting structural representation of the invention；
Fig. 7 is the blanking product schematic diagram after the two-way blanking of metal casting of the invention；
Fig. 8 is annular rotary table of the invention and support board structure schematic diagram；
Fig. 9 is positional lever structure schematic diagram of the invention；
Figure 10 is locating rod side structure schematic view of the invention；
Figure 11 is the structural representation of the metal casting mouth of a river of the invention separator；
Figure 12 is the front view of the metal casting mouth of a river of the invention separator；
Figure 13 is the right view of the metal casting mouth of a river of the invention separator；
Figure 14 is the structural representation of pinch mechanism of the invention
Figure 15 is T-bar of the invention and clamping plate attachment structure schematic diagram；
Figure 16 is the sectional view of T-bar of the invention；
Figure 17 is the structural representation of adjustable mounting bracket of the invention；
Figure 18 is the structural representation of oblique material jacking mechanism of the invention；
Figure 19 is the structural representation of adjustable ejector beam of the invention；
Figure 20 is metal casting separator structural representation of the invention；
Figure 21 is the C-C sectional views of Figure 20 of the invention；
Figure 22 is that casting drift of the invention installs enlarged diagram；
Figure 23 is vertical punch structure mounting structure schematic diagram of the invention；
Figure 24 is vertical punch structure schematic diagram of the invention；
In figure：The electronic index dial 1002- electric appliance control boxes 1003- control panels 1004 of 1000- racks 1001- are red
Outside line position indicator 1100- metal castings mouth of a river separator 1101- upper platen 1102- lower platens 1103- first drives
Cylinder 1104- the second drive cylinder 1105-T shape groove 1106- groove 1107- elastic pressuring springs 1120- that takes offence can adjust mounting bracket
The oblique drive cylinders of material jacking mechanism 1131- the 3rd of the tilting transverse slat 1130- of the vertical chute 1122- clamping screws 1123- of 1121-
1132- fixed plates 1133- transverse direction elongated slot 1134- clamping screw 1140-T shape bar 1141- through hole 1142- screws
1143- internal thread 1151- sliding blocks 1152- the second screw 1153- regulating bolts 1154- the first bipeltate briquettings
The adjustable ejector beam 1171- of plate 1156- the second bipeltate briquetting 1157-U clevis plates 1170- are turned in 1155- positioning correctings
Matrix 1172- adjusting rod 1173- top board 1174- screw 1175- strip hole 1176- bolts 1180- auxiliary is oriented to
The tilting guide post 1182- guide runners 2000- metal castings separator 2100- metal castings 2101- of mechanism 1181-
Gate waste part 2102- product 2103- mouths of a river 2200- liftable pressing plate 2210- chute 2220- elastic pressuring springs
2300- annular rotary table 2301- pole 2320- supporting plate 2330- Universal caster 2400- locating rod 2401- fix bars 2410-
The adjustable mounting bracket 2510- casting punch fixing plates 2511- of the spacing protrusive board 2430- location holes 2500- of locating cone 2420-
Guide groove 2512- sliding block bolt 2520- casting drift fix bar 2530- casting drift 2531- notch 2532- drift bolts
The 2540- cylinder 2550- sliding block 2551- fix bar bolts vertical drift 2610- vertical supporting bars 2620- slides of 2600-
The vertical drift bolt 2700- charging conduits 2710- dividing plates 2720- dodge gates 2730- latches 2800- liftable top boards of 2630-
2810- cylinder 3000- clamping device 3100- longitudinal rail 3200- Mobile base 3201- clip 3202- bipeltate blocks.
Specific embodiment
It is that features described above of the invention and advantage can be become apparent, special embodiment below, and coordinate accompanying drawing, make detailed
Carefully it is described as follows, but the present invention is not limited thereto.
Referring to figs. 1 to Figure 24
A kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack 1000, the rack downside are provided with
Castor, the rack middle part is provided with the annular rotary table 2300 driven by electronic index dial 1001, the front portion of the annular rotary table
The locating rod 2400 for putting metal casting 2100 is provided with, the sidepiece of annular rotary table one is provided with metal casting and rotates to the position
The metal casting mouth of a river separator 1100 for realizing that the mouth of a river 2103 is separate is postponed, the other side of annular rotary table is provided with metal casting
Part rotates to the position metal casting separator 2000 for realizing that the product 2102 of metal casting is separate, and the rack is located at
It is additionally provided with above annular rotary table and is rotated metal casting waste material clamp to annular disk body to front portion for metal casting waste material
Rear portion carries out the clamping device 3000 of discharge, and the front and rear portions below annular disk body are also respectively provided with charging conduit 2700.
In the present embodiment, the front portion in the rack positioned at annular rotary table is to enter for installing the first station of metal casting
Material port, the sidepiece in rack positioned at annular rotary table is for installing metal casting mouth of a river separator to realize metal casting
The other side in the second station that the mouth of a river is separate, rack positioned at annular rotary table is for installing metal casting separator with reality
The 3rd station that the product of existing metal casting comes off, the rear lateral portion in rack positioned at annular rotary table is the 4th work for discharge
Position.The rack upper back is provided with electric appliance control box 1002, and the control cabinet sidepiece is provided with ramped abutment, is beneficial to tilting
Control panel 1003.
In the present embodiment, some poles radially arranged along the annular rotary table center of circle are provided with the annular rotary table
2301, annular rotary table is located to be provided with below four edges of cabinet and be connected with rack and adjustable for height supporting plate 2320,
Several Universal casters 2330 are evenly equipped with the supporting plate, the Universal caster contact lives the lower surface of annular rotary table, so that
For annular rotary table provides support, the amount of deflection of annular rotary table is reduced, improve service life.
In the present embodiment, the locating rod includes the fix bar 2401 being fixedly connected with annular disk body, in the fix bar
The locating cone 2410 being engaged with the conical cavity of metal casting material head of projection is provided with, the front and rear side of the locating rod is fixed with
Spacing protrusive board 2420 for limiting metal casting lateral displacement, is additionally provided with convex with metal casting bottom in the fix bar
The location hole 2430 that post is engaged, consequently facilitating metal casting 2100 is positioned on annular rotary table.
In the present embodiment, metal casting mouth of a river separator is driven to realize that folding is used including a pair by drive mechanism
In between the pressing plate for pushing down metal casting main body, i.e. upper platen 1101 and lower platen 1102, the front and rear side difference of the pressing plate
Every some pinch mechanisms for pressing the product on metal casting are provided with, it is additionally provided with the upside of the pinch mechanism and machine
The infrared ray position indicator 1004 that frame is connected, be adjusted during pinch mechanism to install, and operationally be carried out according to deviation
Amendment.Pressing plate positioned at upside is equipped with positioned at its periphery and coupled adjustable mounting bracket 1120, described adjustable
The front and rear side of mounting bracket is correspondingly arranged on is driven to realize that it is oblique that the mouth of a river of metal casting separates by the second drive mechanism respectively
Material jacking mechanism 1130.The separator is easy to the mouth of a river that will be connected to while metal casting is pressed on metal casting product to push up
Remove, the angle that top is removed is more than 90 °.
In the present embodiment, the front and rear side of the pressing plate is respectively arranged with the T-slot 1105 for extending laterally, positioned at the pressure of upside
Plate middle part sets fluted 1106, and the elastic pressuring spring 1107 for being enclosed within metal casting material head is provided with the groove, so as to
Metal casting is not damaged while pressing metal casting.The pinch mechanism includes that correspondence is embedded at the T of upper and lower side guide 1102
In shape groove can transverse reciprocating sliding regulation T-bar 1140, sliding block 1151 is laterally equipped with the T-bar, positioned at upside
Sliding block lower section be provided with the first bipeltate briquetting 1154, positioned at downside sliding block top be provided with for the first rubber press
The second bipeltate briquetting 1156 to holding out against pressure, so as to press the product on metal casting while the mouth of a river separates, prevents
Product is removed with the mouth of a river by top when waterstop port is separated.
In the present embodiment, the first bipeltate briquetting and the opposite side of the second bipeltate briquetting have through inner side
The U-clamp plate 1157 for having double wedge is wrapped up, so as to bipeltate briquetting be fixed；The U-clamp plate distinguishes adjusted bolt 1153
It is connected with corresponding sliding block, the sidepiece of the first bipeltate briquetting is additionally provided with to turn and turns plate to the positioning correcting of downside
1155, so as to improve the positioning correcting effect of press mechanism；The T-bar is offered for wearing screw along its axis direction
1142 through hole 1141, the through hole is being provided with the side of T-slot for being spirally connected to realize T-bar with screw
The internal thread 1143 locked with T-slot, so as to the locking positioning of T-bar；Offered on the sliding block for wearing the logical of T-bar
Groove, is additionally provided with the second screw 1152 to realize sliding block tightening vertical with T-bar, so as to realize pinch mechanism on sliding block
Locking.
In the present embodiment, the oblique material jacking mechanism includes being arranged at the tilting transverse slat 1123 of side before and after adjustable mounting bracket
Inner side and the fixed plate 1132 parallel with tilting transverse slat, are provided with horizontal elongated slot 1133, to can adjust in the fixed plate
The adjustment of the lateral separation of ejector beam 1170.It is arranged at intervals with the horizontal elongated slot oblique inwardly and corresponding with pinch mechanism
Adjustable ejector beam 1170, fixed plate upside is arranged at intervals with and penetrates horizontal elongated slot for locking adjustable ejector beam
Clamping screw 1134, so that the length adjustment of adjustable ejector beam.It is easy to the both sides of the front and rear side of the adjustable mounting bracket
Material jacking mechanism auxiliary guide mechanism 1180 is also respectively provided with, to improve stability when oblique material jacking mechanism runs, top is improved
Material precision.
In the present embodiment, the adjustable ejector beam includes the bar matrix 1171 for being connected with horizontal elongated slot, institute
State to be provided with matrix and the adjusting rod 1172 of axial reciprocating sliding regulation can be carried out with respect to matrix, the lower end of the adjusting rod is connected
Have can the vertical direction of relative adjustment bar pump regulation and for pushing up the L-shaped top board except the metal casting mouth of a river
1173。
The chute passed through for adjusting rod is offered in the present embodiment, in described matrix, is additionally provided with for right on matrix
The screw 1174 that the position of adjusting rod is fixed, the top board adjusts direction and offers strip hole 1175 along it, and
The bolt 1176 of strip hole that wore long is connected with the lower end of adjusting rod, so that top board carries out height regulation, with suitable for different rule
The metal casting of lattice.
In the present embodiment, the auxiliary guide mechanism includes the tilting guide post 1181 of the front and rear side for being arranged at fixed plate,
The both sides of the front and rear side of the adjustable mounting bracket are correspondingly arranged on the guide runner 1182 being engaged with tilting guide post, from
And improve guiding accuracy.
In the present embodiment, the drive mechanism is by being arranged at the first drive cylinder 1103 of the top of upper platen 1101 and setting
The second drive cylinder 1104 for being placed in the downside of lower platen 1102 is constituted, and the both sides of first drive cylinder are respectively provided with
Have with upper platen be connected vertical guide post, with improve upper platen guiding stability, second drive mechanism be with
The 3rd connected drive cylinder 1131 of tilting transverse slat, to drive the oblique lifting of fixed plate to complete to separate mouth of a river work.
In the present embodiment, the metal casting separator includes being arranged at the liftable above annular rotary table the other side
Pressing plate 2200, the middle part lower end of the liftable pressing plate is provided with a breach, is fixed with for pressing metal casting in the breach
The elastic pressuring spring 2220 of material head, the liftable pressing plate the week side of boss sets adjustable mounting bracket 2500, on the adjustable mounting bracket
The second oblique material jacking mechanism is provided with, so that the metal product top on metal casting is removed, the lower section of the liftable pressing plate 2200
Liftable top board 2800 is provided with, the liftable top board is driven to realize lifting, so as to realize metal by top board cylinder 2810
Casting presses.
In the present embodiment, the clamping device includes being arranged on the longitudinal rail 3100 above annular rotary table and being arranged on vertical
The Mobile base 3200 moved back and forth before and after being realized by sliding air cylinder driven on direction guiding rail, the Mobile base is provided with liftable use
In the clip 3201 for clamping metal casting material head, the clip is the V-type folder with two chucks, and chuck inner side is fixed with foaming rubber
Blob of viscose 3202, the chuck and indention on the contact surface of foam silicone rubber block, the clip realize that it rises by telescopic cylinder
Drop, two chuck drives folding by finger cylinder, to clamp material head.
In the present embodiment, it is respectively arranged with the middle part of the adjustable mounting bracket biside plate and is placed on upper platen both sides
Vertical chute 1121, and be connected with upper platen or lifting pressing plate locking through clamping screw 1122, so as to the adjustable peace of realization
The height regulation shelved.
In the present embodiment, the second oblique material jacking mechanism includes angularly disposed in the casting drift in adjustable mounting bracket
Fixed plate 2510, the casting punch fixing plate has guide groove 2511, and the guide groove top is provided with the sliding block spiral shell stretched into guide groove
Bolt 2512, casting punch fixing plate is provided with casting drift fix bar 2520, and the casting drift fix bar is fixed on a sliding block
In 2550, the sliding block is provided with the fix bar bolt 2551 of fixed casting drift fix bar, the end of casting drift fix bar
The casting drift 2530 driven by drive device is provided with, the casting drift is in turn shape, towards one end of sliding block on casting drift
Notch 2531 is provided with, a drift bolt 253 is engaged through notch and with the thread in casting drift fix bar；After the rack
Upper lateral part is additionally provided with control system, and the control system is installed in electric appliance control box, realizes being somebody's turn to do will pass through control system
The intelligentized control method of all-in-one, the drive device is cylinder 2540.
In the present embodiment, side is also provided with vertical drift 2600, the vertical drift two before and after the lifting pressing plate
Side bifurcated, vertical drift is fixed on a vertical supporting bar 2610, and one end of the vertical supporting bar is provided with slide 2620, described
The front and rear side for lifting pressing plate is provided with chute 2210, and the slide is embedded in chute；Thread is provided with the vertical supporting bar, it is described
The vertical drift bolt 2630 being engaged with thread through vertical supporting bar, the vertical drift bolt are provided with vertical supporting bar
End be resisted against detent surface through slide, so as to realize slide lock.
In the present embodiment, the charging conduit includes being arranged at rack both sides and the blanking work below annular rotary table
Position, the blanking station includes being located at metal casting mouth of a river separator and metal casting separator lower section front and rear portions respectively
Some pieces of dividing plates 2710, bottom is provided with inclined base plate between same sidepiece adjacent separator, so that two pieces are adjacent
Dividing plate and base plate collectively form a material-dividing groove, are set respectively positioned at the front side of the material-dividing groove of front side and positioned at the material-dividing groove rear side of rear side
Dodge gate 2720 is equipped with, on rack, the bottom of dodge gate is provided with sleeve pipe to the upper articulation of the dodge gate, on the rack at this
Sleeve is also equipped with, and is inserted on sleeve pipe and sleeve by a latch 2730 and is fixed dodge gate, so that dodge gate is by material-dividing groove
Closing.
A kind of operating method of intelligent rotating disk metal casting mouth of a river separating one-piece, comprises the following steps,
1）Metal casting is placed in the locating rod of annular rotary table by mechanical arm；
2）Annular rotary table is controlled to rotate 90 ° to station where the separator of the metal casting mouth of a river by control system；
3）First cylinder and the second cylinder of metal casting mouth of a river separator are acted simultaneously, drive respectively upper platen and
Lower platen, makes the elastic pressuring spring of upper platen be enclosed within the material head of metal casting to realize clamping metal casting, is clamping
Pinch mechanism presses the product of the corresponding side of metal casting while metal casting, prevents metal casting i.e. product from coming off；Together
When adjustable mounting bracket drive oblique material jacking mechanism descending, the 3rd cylinder drives the fixed plate on oblique material jacking mechanism to make thereon
Adjustable ejector beam is oblique descending, and mouth of a river part downwards the bending more than 90 ° occurs, makes to be connected on metal casting product
Remove on the oblique top in the mouth of a river；
4）Control system control annular rotary table rotates 180 ° to station where metal casting separator；
5）The liftable pressing plate of metal casting separator is descending, and the elastic pressuring spring in the middle part of liftable pressing plate lower end presses gold
Belong to the material head of casting, while metal casting is pressed, the dynamic adjustable mounting bracket of lifting press strip is descending, the casting drift
Fixed plate drives drift to be elapsed to metal casting direction under the driving of drive device, while the impact to metal casting is realized,
And make the connected mouth of a river part of the part portion in metal casting that the bending more than 90 ° occur downwards so as to realize blanking；
Or liftable pressing plate it is descending when simultaneously make vertical drift downwards operation realize blanking；
6）Control system control annular rotary table rotates 90 ° to the anterior i.e. initial station for installing metal parts of rack, clamping
Clip on mechanism's Mobile base is descending, and the material head that will become the metal casting of metal casting waste material is clamped, then on Mobile base
Clip it is up, and be moved to rack rear portion along longitudinal rail with Mobile base, unclamp clip, metal casting waste material is to fall into peace
In the waste material bucket below the 4th station, so as to complete discharge.The mouth of a river of next metal casting is separated and metal casting is separated
All it is sequentially completed by this operation.
Presently preferred embodiments of the present invention is the foregoing is only, for the ordinary skill in the art, according to this hair
Bright teaching, designs the intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method of multi-form and does not need
Performing creative labour, without departing from the principles and spirit of the present invention it is all according to scope of the present invention patent done it is equal
Deng change, modification, replace and modification, should all belong to covering scope of the invention.
Claims (9)
1. a kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack, it is characterised in that the rack middle part sets
It is equipped with by the annular rotary table of electronic indexing dish driving, the front portion of the annular rotary table is provided with the positioning for putting metal casting
Bar, the sidepiece of annular rotary table one is provided with metal casting and rotates to the position metal casting mouth of a river separation dress for realizing that the mouth of a river is separate
Put, the other side of annular rotary table is provided with metal casting and rotates to the position metal for realizing that the product of metal casting is separate
Casting separator, the rack is located above annular rotary table to be additionally provided with to be rotated to front portion for metal casting waste material and incites somebody to action
Metal casting waste material clamp carries out the clamping device of discharge to annular disk body rear portion, and the front and rear portions below annular disk body are also divided
Charging conduit is not provided with it；Metal casting mouth of a river separator is driven to realize folding for pressing including a pair by drive mechanism
The firmly pressing plate of metal casting main body, the front and rear side of the pressing plate is respectively provided with some for pressing the product on metal casting
The pinch mechanism of product, is additionally provided with the infrared ray position indicator being connected with frame, positioned at upside on the upside of the pinch mechanism
Pressing plate is equipped with positioned at its periphery and coupled adjustable mounting bracket, and the front and rear side of the adjustable mounting bracket is right respectively
Should be provided with and be driven to realize the oblique material jacking mechanism that the mouth of a river of metal casting is separate by the second drive mechanism；The metal casting
Separator includes being arranged at the liftable pressing plate above annular rotary table the other side, and liftable pressing plate middle part lower end is provided with
One breach, is fixed with the elastic pressuring spring for pressing metal casting material head in the breach, the liftable pressing plate the week side of boss is set
Adjustable mounting bracket, the adjustable mounting bracket is provided with the second oblique material jacking mechanism.
2. intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1, it is characterised in that the pressing plate
Front and rear side be respectively arranged with the T-slot for extending laterally, the pressing plate middle part positioned at upside sets fluted, sets in the groove
There is the elastic pressuring spring for being enclosed within metal casting material head, the pinch mechanism includes that correspondence is embedded at the T-slot of upper and lower side guide
It is interior can transverse reciprocating sliding regulation T-bar, be laterally equipped with sliding block on the T-bar, positioned at upside sliding block lower section set
There is the first bipeltate briquetting, be provided with for being sent out holding out against the second of pressure with the first rubber press positioned at the sliding block top of downside
Bubble rubber press.
3. intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 2, it is characterised in that described first
The U-clamp plate that bipeltate briquetting and the opposite side of the second bipeltate briquetting have double wedge through inner side is wrapped up, the U-shaped
Adjusted bolt is connected clamping plate with corresponding sliding block respectively, and the sidepiece of the first bipeltate briquetting is additionally provided with and turns downwards
Plate is turned in the positioning correcting of side；The T-bar offers the through hole for wearing screw along its axis direction, and the through hole exists
It is provided with the side of T-slot for being spirally connected to realize the internal thread that T-bar is locked with T-slot with screw；It is described
The groove for wearing T-bar is offered on sliding block, be additionally provided with sliding block it is vertical with T-bar to realize sliding block tightening second
Screw.
4. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2 or 3, it is characterised in that institute
Stating oblique material jacking mechanism includes being arranged at the tilting transverse slat inner side of side before and after adjustable mounting bracket and parallel with tilting transverse slat
Fixed plate, is provided with horizontal elongated slot in the fixed plate, be arranged at intervals with the horizontal elongated slot it is oblique inwardly and and compactor
The corresponding adjustable ejector beam of structure, the fixed plate upside is arranged at intervals with and penetrates horizontal elongated slot for locking adjustable liftout
The clamping screw of bar, the both sides of the front and rear side of the adjustable mounting bracket are also respectively provided with material jacking mechanism auxiliary Guiding machine
Structure.
5. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2 or 3, it is characterised in that institute
Stating clamping device includes being arranged on the longitudinal rail above annular rotary table and is arranged on what front and rear can be moved back and forth on longitudinal rail
Mobile base, the Mobile base is provided with the clip that liftable clamps metal casting material head.
6. intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 5, it is characterised in that described second
Oblique material jacking mechanism includes angularly disposed in the casting punch fixing plate in adjustable mounting bracket, the casting punch fixing plate tool
There is guide groove, casting punch fixing plate is provided with casting drift fix bar, and the casting drift fix bar is fixed in a sliding block, cast
The end of part drift fix bar is provided with the casting drift driven by drive device, and the casting drift is in turn shape, on casting drift
Notch is provided with towards one end of sliding block, a drift bolt is through notch and is engaged with the thread in casting drift fix bar, institute
State and liftable top board is provided with below liftable pressing plate, the liftable top board is by top board air cylinder driven；On the rack rear side
Portion is additionally provided with control system.
7. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2,3 or 6, it is characterised in that
Some poles radially arranged along the annular rotary table center of circle are provided with the annular rotary table, annular rotary table is located at the four of cabinet
Individual edge lower section is provided with and be connected with rack and adjustable for height supporting plate, and several universal rollings are evenly equipped with the supporting plate
Pearl, the Universal caster contact lives the lower surface of annular rotary table.
8. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2,3 or 6, it is characterised in that
The locating rod includes the fix bar that is fixedly connected with annular disk body, be provided with projection in the fix bar with metal casting material
The locating cone that the conical cavity of head is engaged, the both sides of the locating rod are fixed with the limit for limiting metal casting lateral displacement
Position protrusive board, is additionally provided with the location hole being engaged with the projection of metal casting bottom in the fix bar.
9. a kind of operating method of intelligent rotating disk metal casting mouth of a river separating one-piece as claimed in claim 6, its feature
It is to comprise the following steps,
1）Metal casting is placed on the securing lever；
2）Annular rotary table is controlled to turn to station where the separator of the metal casting mouth of a river by control system；
3）Product of the pressing plate, pinch mechanism of metal casting mouth of a river separator by metal casting and thereon presses, while adjustable
Section mounting bracket drives oblique material jacking mechanism descending, oblique material jacking mechanism work, and the oblique top in the mouth of a river on metal casting product is removed；
4）Control system control annular rotary table turns to station where metal casting separator；
5）While the liftable pressing plate of metal casting separator presses metal casting, drive adjustable mounting bracket descending,
Second oblique material jacking mechanism work, product top on metal casting is removed；
6）Control system control annular rotary table turns to rack front portion, and the material head that metal casting is about under clamping device is clamped, and is pressed from both sides
Hold mechanism it is up after metal casting is transported to rack rear portion and discharge.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510648241.1A CN105108116B (en) | 2015-10-10 | 2015-10-10 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510648241.1A CN105108116B (en) | 2015-10-10 | 2015-10-10 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method |
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| CN105108116A CN105108116A (en) | 2015-12-02 |
| CN105108116B true CN105108116B (en) | 2017-07-07 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105344980B (en) * | 2015-12-08 | 2018-01-30 | 泉州苗亿自动化机械有限公司 | Intelligent resistance to deformation metal casting mouth of a river separating one-piece and its control method |
| CN105689693B (en) * | 2016-04-26 | 2018-01-02 | 泉州苗亿自动化机械有限公司 | A kind of casting separator and its method |
| CN108637222A (en) * | 2018-03-30 | 2018-10-12 | 常州卡斯特铝精密铸造科技有限公司 | Aluminum casting sand recovery of circulatory system |
| CN112191834B (en) * | 2020-10-12 | 2021-11-05 | 南城县盈鑫锅业铸造有限公司 | Iron pan clout cutting device |
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| CN202934110U (en) * | 2012-11-29 | 2013-05-15 | 宁波旭升机械有限公司 | Device special for removing water gap |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
| CN205043142U (en) * | 2015-10-10 | 2016-02-24 | 泉州苗亿自动化机械有限公司 | Intelligent carousel metal casting mouth of a river separation all -in -one |
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| CN202934110U (en) * | 2012-11-29 | 2013-05-15 | 宁波旭升机械有限公司 | Device special for removing water gap |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
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Effective date of registration: 20160201 Address after: 362700 research and development building, science and technology incubation base on the 609-610 sides of the Quanzhou Straits Industrial Park, Shishi, Fujian Applicant after: QUANZHOU MIAOYI AUTOMATION MACHINERY CO., LTD. Address before: 362700 Fujian city of Quanzhou province Shishi City Town Western No. 80 Applicant before: Huang Jinchuan |
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