CN105397070B - Intelligent rotating disk metal casting mouth of a river separating one-piece and its method - Google Patents
Intelligent rotating disk metal casting mouth of a river separating one-piece and its method Download PDFInfo
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- CN105397070B CN105397070B CN201510699874.5A CN201510699874A CN105397070B CN 105397070 B CN105397070 B CN 105397070B CN 201510699874 A CN201510699874 A CN 201510699874A CN 105397070 B CN105397070 B CN 105397070B
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- 238000005058 metal casting Methods 0.000 title claims abstract description 198
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 239000002699 waste material Substances 0.000 claims abstract description 35
- 238000000926 separation method Methods 0.000 claims abstract description 28
- 238000005266 casting Methods 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 38
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000011017 operating method Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 5
- 239000010931 gold Substances 0.000 description 5
- 229910052737 gold Inorganic materials 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention relates to a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its method, including rack, it is provided with the middle part of the rack by the annular rotary table of electronic indexing dish driving, interval is laid with the locating rod for putting metal casting on the annular rotary table, the sidepiece of annular rotary table one is provided with the metal casting mouth of a river separator that gate waste separation is realized after metal casting is rotated to the position, the other side of annular rotary table is provided with the metal casting separator for the product separation that metal casting is realized after metal casting is rotated to the position, the rack anterior be additionally provided with the downside of annular rotary table is used for the ejecting mechanism for ejecting metal casting waste material after metal casting waste material is rotated to the position with annular rotary table.The separating one-piece is not only compact-sized, is conveniently used for the mouth of a river separation and the separation of metal casting of metal casting, automaticity is high, and operating method is easy.
Description
Technical field
The present invention relates to a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its method.
Background technology
Metal casting is after cast molding is carried out, because the presence of pouring channel, can also be formed on passage is poured a lot
The framework to be linked together with required metal casting, the connecting portion of framework and required metal casting forms the mouth of a river, in order to obtain
Metal casting is needed, it is necessary to which framework is carried out into liftout excision.Traditional liftout excision mode is using manually to the progress of mouth of a river position
Manpower, which is broken, to be removed, and this mode not only break except unclean by framework, is also easy to injury, efficiency is low；The metal casting material of fresh baked, matter
Ground is softer, causes often separate totally.
The content of the invention
It is an object of the invention to provide a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and its method, this point
It is not only compact-sized from all-in-one, the mouth of a river separation of metal casting and the product separation of metal casting are conveniently used for, automates journey
Degree is high, and operating method is easy.
Technical program of the present invention lies in：A kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack, institute
State and be provided with the middle part of rack by the annular rotary table of electronic indexing dish driving, interval is laid with for putting gold on the annular rotary table
Belong to the locating rod of casting, the sidepiece of annular rotary table one is provided with the gold that gate waste separation is realized after metal casting is rotated to the position
Belong to casting mouth of a river separator, the other side of annular rotary table, which is provided with after metal casting is rotated to the position, realizes metal casting
Product separation metal casting separator, the rack is anterior to be additionally provided with metal casting waste material on the downside of annular rotary table
It is used for the ejecting mechanism for ejecting metal casting waste material after being rotated with annular rotary table to the position.
Further, metal casting mouth of a river separator is driven including a pair by drive mechanism to realize that folding is used for
Push down the pressing plate of metal casting main body, the front and rear side of the pressing plate, which is respectively provided with, some to be used to press on metal casting
The pinch mechanism of product, the infrared ray position indicator being connected with frame is additionally provided with the upside of the pinch mechanism, positioned at upside
Pressing plate be equipped with positioned at its periphery and coupled adjustable mounting bracket, the front and rear side of the adjustable mounting bracket is distinguished
It is correspondingly arranged on the oblique material jacking mechanism driven by the second drive mechanism for separating the metal casting mouth of a river.
Further, the metal casting separator includes being arranged at the lifting press above annular rotary table the other side
Plate, liftable pressing plate middle part lower end are provided with a breach, the bullet for pressing metal casting material head are fixed with the breach
Property stage clip, the liftable pressing plate the week side of boss is provided with the second adjustable mounting bracket, and the described second adjustable mounting bracket is provided with the
Two oblique material jacking mechanisms.
Further, the ejecting mechanism includes being arranged at rack front portion and distinguished positioned at metal casting waste material down either side
The first top plate and the second top plate for realizing lifting are driven by the cylinder, first top plate and the second top plate be not contour, highly relatively low
Top plate side it is tilting have a stock guide, the stock guide, which is directed at, is arranged on rack bottom and positioned at metal casting mouth of a river separation dress
Put or metal casting separator below splicing groove in；The rack upper back is additionally provided with control system.
Further, the front and rear side of the pressing plate is respectively arranged with the T-slot extended laterally, in the middle part of the pressing plate of upside
Set fluted, be provided with the elastic pressuring spring for being enclosed on metal casting material head in the groove, the pinch mechanism includes pair
Should be embedded in the T-slot of upper and lower side guide can transverse reciprocating sliding regulation T-bar, be laterally equipped with cunning on the T-bar
Block, the first bipeltate briquetting is provided with below the sliding block of upside, is provided with and is used for and the positioned at the sliding block of downside above
One rubber press is to holding out against the second bipeltate briquetting of pressure.
Further, the oblique material jacking mechanism include being arranged at before and after adjustable mounting bracket on the inside of the tilting transverse slat of side and
The fixed plate parallel with tilting transverse slat, horizontal elongated slot is provided with the fixed plate, is arranged at intervals with the horizontal elongated slot
It is oblique inwardly and the adjustable ejector beam corresponding with pinch mechanism, be arranged at intervals with the upside of the fixed plate and penetrate horizontal elongated slot
For locking the clamping screw of adjustable ejector beam, the both sides of the front and rear side of the adjustable mounting bracket are also respectively provided with top
Expect mechanism auxiliary guide mechanism.
Further, the described second oblique material jacking mechanism includes angularly disposed in the casting punching in the second adjustable mounting bracket
Head fixed plate, the casting punch fixing plate have guide groove, and casting punch fixing plate is provided with casting drift fix bar, the casting
Part drift fix bar is fixed in a sliding block, and the end of casting drift fix bar is provided with the casting drift driven by drive device,
The casting drift is provided with notch in turning shape on casting drift towards one end of sliding block, a drift bolt pass through notch and with casting
Thread in part drift fix bar is engaged, and the lower section of the liftable pressing plate is provided with liftable top plate, the liftable top plate
Driven by top plate cylinder.
Further, the annular rotary table interior edge annular rotary table center of circle is radially disposed with four poles, the positioning
Bar is individually fixed on pole, the annular rotary table be located at below four corners of cabinet be provided be connected with rack and
Adjustable for height supporting plate, several Universal casters is evenly equipped with the supporting plate, the Universal caster contact lives the bottom of annular rotary table
Portion surface.
Further, the locating rod includes the fix bar being fixedly connected with annular disk body, is provided with the fix bar
The raised locating cone being engaged with the conical cavity of metal casting material head, the both sides of the locating rod are fixed with for limiting gold
Belong to the spacing protrusive board of casting lateral displacement, the positioning being engaged with the projection of metal casting bottom is additionally provided with the fix bar
Hole.
A kind of method of metal casting mouth of a river separation, including above-mentioned intelligent rotating disk metal casting mouth of a river separation one
Machine, its step are as follows：
1）Placed on the securing lever from rack front portion by metal casting；
2）Drive annular rotary table to rotate 90 ° by electronic index dial, metal casting is turned to the separation of the metal casting mouth of a river
Station where device；
3）Production of the pressing plate, pinch mechanism of control system control metal casting mouth of a river separator by metal casting and thereon
Product press, while adjustable mounting bracket drives oblique material jacking mechanism descending, oblique material jacking mechanism work, by metal casting product
The mouth of a river it is oblique top remove；
4）Electronic index dial driving annular rotary table rotates 90 °；
5）Electronic index dial driving annular rotary table is rotated further by 90 °, top is turned to metal casting except the metal casting at the mouth of a river
Station where separator；
6）The liftable pressing plate of control system control metal casting separator presses metal casting, while drives second
Adjustable mounting bracket is descending, the second oblique material jacking mechanism work, the product top on metal casting is removed；
7）Electronic index dial driving annular rotary table rotates 90 °, top is returned to rack front portion except the metal casting waste material of product,
The first top plate and the second top plate of ejecting mechanism are simultaneously up, and metal casting waste material is ejected from locating rod, makes metal casting
Waste material falls into stock guide and is oriented to splicing groove；
8）Annular rotary table often rotates 90 ° and all places a metal casting in the locating rod of sky.
Compared with prior art, the present invention has advantages below：
1）The separating one-piece is not only compact-sized, is conveniently used for mouth of a river separation and the product of metal casting of metal casting
Separation, automaticity is high, and operating method is easy；
2）The axial location of adjusting rod can adjust, and the position of the vertical direction of the push rod relative adjustment bar of L-shaped also can adjust,
More flexibly, strong adaptability is convenient to use, avoid it is artificial break it is disconnected caused by efficiency is low, part is fragile, worker easily scrapes
The shortcomings that hand；
3）The pinch mechanism of the device can be realized presses to metal casting, in order to which the later stage is carried out to mouth of a river position
Separation, positioning correcting turn plate and can be stuck in the sidepiece at mouth of a river position vertically, make to press position accurate；The sliding block can be in T-bar
Upper transverse reciprocating sliding regulation, the T-bar can be adjusted in transverse reciprocating sliding on T-slot, can not only be to pinch mechanism
It is steady fixed, additionally it is possible to multidirectional regulation, it is simple in construction, press suitable for the metal casting of plurality of specifications；
4）The present invention can ensure to make metal casting form negative angle so as to ensure using the oblique material jacking mechanism of oblique design
The blanking of common metal casting, Longitudinal slug mechanism of the invention, the casting that can realize needs two-way blanking separate in addition；
5）The present invention it is original only have locating cone on the basis of increase devise spacing protrusive board so as to substantially increase
The stability of metal casting, it ensure that the precision in follow-up slug process；
6）The present invention provides a kind of metal casting splicing groove, and classification storage can be carried out to part, simple in construction.
7）Rotating disk bottom of the present invention sets multiple support Universal casters so that rotating disk is in the presence of blow cylinder, still
Held stationary operates, the extension fixture life-span；
8）For the present invention using electronic index dial driving annular rotary table, not only precision is high, and error is small, ensures metal casting
Accurate blanking and the mouth of a river separation；The present invention uses rear side marker method simultaneously, it is ensured that next metal casting charging, improves work
Make efficiency；
9）The present invention jacks up waste material by the top plate with drop and realizes that waste material departs from locating cone while carries out discharge upwards,
So that the equipment division is persistently operated, operating efficiency is high, greatly improves the discharge of waste material, changes existing metal casting separation
The defects of device carries out waste material disengaging using finger cylinder clamping, substantially increases the collection that work also allows for waste material.
Brief description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the right view of the present invention；
Fig. 3 is the rearview of the present invention；
Fig. 4 is Fig. 1 of present invention A-A sectional views；
Fig. 5 is the metal casting structural representation of the present invention；
Fig. 6 is the blanking product schematic diagram after the two-way blanking of metal casting of the present invention；
Fig. 7 is the annular rotary table and support board structure schematic diagram of the present invention；
Fig. 8 is the positional lever structure schematic diagram of the present invention；
Fig. 9 is the locating rod side structure schematic view of the present invention；
Figure 10 is the structural representation of the metal casting mouth of a river separator of the present invention；
Figure 11 is the front view of the metal casting mouth of a river separator of the present invention；
Figure 12 is the right view of the metal casting mouth of a river separator of the present invention；
Figure 13 is the structural representation of the pinch mechanism of the present invention；
Figure 14 is the T-bar and pressing plate attachment structure schematic diagram of the present invention；
Figure 15 is the sectional view of the T-bar of the present invention；
Figure 16 is the structural representation of the adjustable mounting bracket of the present invention；
Figure 17 is the structural representation of the oblique material jacking mechanism of the present invention；
Figure 18 is the structural representation of the adjustable ejector beam of the present invention；
Figure 19 is the metal casting separator structural representation of the present invention；
Figure 20 is Figure 19 of present invention B-B sectional views；
The casting drift that Figure 21 is the present invention installs enlarged diagram；
Figure 22 is the vertical punch structure mounting structure schematic diagram of the present invention；
Figure 23 is the vertical punch structure schematic diagram of the present invention；
In figure：The electronic index dial 1002- electric appliance control boxes 1003- control panels 1004 of 1000- racks 1001- are infrared
Line position indicator 1100- metal castings mouth of a river separator 1101- upper platen 1102- lower platens 1103- first drives
The vertical guide rods of cylinder 1104- the second drive cylinder 1105-T shape groove 1106- groove 1107- elastic pressuring springs 1108-
1120- can adjust the tilting oblique material jacking mechanisms of transverse slat 1130- of mounting bracket 1121- the vertical chute 1122- clamping screws 1123-
The drive cylinder 1132- fixed plate 1133- transverse direction elongated slot 1134- clamping screw 1140-T shape bars 1141- of 1131- the 3rd lead to
Hole 1142- screw 1143- internal thread 1151- sliding blocks 1152- the second screw 1153- regulating bolts 1154-
Plate 1156- the second bipeltate briquetting 1157-U clevis plates 1170- is turned in first bipeltate briquetting 1155- positioning correctings can
Adjust ejector beam 1171- matrix 1172- adjusting rod 1173- top plate 1174- screw 1175- strip hole 1176- spiral shells
The tilting guide rod 1182- guide runners 2000- metal casting separators of bolt 1180- auxiliary guide mechanisms 1181-
2100- metal casting 2101- gate wastes part 2102- product 2103- mouths of a river 2104- metal casting waste materials 2200- can
Lift pressing plate 2210- chute 2220- elastic pressuring spring 2300- annular rotary table 2320- supporting plate 2330- Universal casters 2400-
The adjustable installations of the spacing protrusive board 2430- positioning holes 2500- second of locating rod 2401- fix bar 2410- locating cones 2420-
Frame 2510- casting punch fixing plate 2511- guide groove 2512- sliding block bolt 2520- casting drift fix bar 2530- casting rushes
The vertical drift 2610- longitudinal directions of head 2532- drift bolt 2540- cylinder 2550- sliding block 2551- fix bar bolts 2600-
The vertical drift bolt 2640- sliding blocks 2700- splicing grooves 2710- dividing plates 2720- activities of support bar 2620- slides 2630-
Door 2730- latch 2800- liftable top plate 2810- cylinder 3000- ejecting mechanism 3100- cylinders the first top plates of 3200-
3300- the second top plate 3400- stock guides.
Embodiment
For features described above of the invention and advantage can be become apparent, special embodiment below, and coordinate accompanying drawing, make detailed
Carefully it is described as follows, but the present invention is not limited thereto.
Referring to figs. 1 to Figure 23
A kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack 1000, the rack downside are provided with
Castor, the rack middle part are provided with the annular rotary table 2300 driven by electronic index dial 1001, are spaced on the annular rotary table
The locating rod 2400 for putting metal casting 2100 is laid with, the sidepiece of annular rotary table one is provided with metal casting and rotated to the position
The metal casting mouth of a river separator 1100 for realizing that gate waste 2103 separates is postponed, the other side of annular rotary table is provided with gold
It is used for the metal casting separator 2000 for separating the product 2102 of metal casting, the rack behind category casting rotary to position
Front portion, which is additionally provided with the downside of annular rotary table after metal casting waste material is rotated to the position with annular rotary table, to be used to eject metal
The ejecting mechanism 3000 of casting waste material 2104, positioned at annular disk body lower section and it is located at metal casting mouth of a river separator and metal casting
The front and rear portions of part separator are also respectively provided with the splicing groove 2700 for taking product or the mouth of a river.
In the present embodiment, the front portion that annular rotary table is located in the rack is for installing the first station of metal casting
Pan feeding port, while be also the station for ejecting metal casting waste material.A sidepiece in rack positioned at annular rotary table be for
Installation metal casting mouth of a river separator is located at annular rotary table to realize the second station of metal casting mouth of a river separation in rack
The other side is to realize 3rd station that the product of metal casting comes off for installing metal casting separator.The rack
Upper back is additionally provided with electric appliance control box 1002, and the control cabinet sidepiece is provided with ramped abutment, in favor of tilting control panel
1003, to observe regulation and control.The rack upper back is additionally provided with control system, to control whole equipment operation.It is described
Control system is installed in electric appliance control box, will pass through the intelligentized control method that control system realizes the mouth of a river separating one-piece.
In the present embodiment, four poles radially arranged along the annular rotary table center of circle are provided with the annular rotary table
2301, the locating rod is individually fixed on pole, and annular rotary table, which is located at below four corners of cabinet, to be provided with and machine
Cabinet is connected and adjustable for height supporting plate 2320, and several Universal casters 2330, the Universal caster are evenly equipped with the supporting plate
Contact lives the lower surface of annular rotary table, so as to provide support for annular rotary table, reduces the amount of deflection of annular rotary table, raising uses the longevity
Life.
In the present embodiment, the locating rod includes the fix bar 2401 that is fixedly connected with annular disk body, in the fix bar
The locating cone 2410 that the conical cavity being provided with the material head with metal casting of projection is engaged, the both sides of the locating rod are consolidated
Surely there is the spacing protrusive board 2420 for limiting metal casting lateral displacement, be additionally provided with the fix bar and metal casting bottom
The positioning hole 2430 that is engaged of projection, consequently facilitating metal casting 2100 is positioned on annular rotary table.
In the present embodiment, metal casting mouth of a river separator driven including a pair by drive mechanism with realize folding with
Close close when for pushing down the pressing plate of metal casting main body, i.e. upper platen 1101 and lower platen 1102, before the pressing plate
Rear side is respectively provided with some pinch mechanisms for being used to press the product on metal casting, and the upside of the pinch mechanism is also
The infrared ray position indicator 1004 being connected with frame is provided with, is adjusted during to install pinch mechanism, and root at work
It is modified according to deviation.Pressing plate positioned at upside is equipped with positioned at its periphery and coupled adjustable mounting bracket 1120,
The front and rear side of the adjustable mounting bracket is correspondingly arranged on respectively to be driven to realize the mouth of a river of metal casting by the second drive mechanism
The oblique material jacking mechanism 1130 of separation.The separator is easy to that metal casting product will be connected to while metal casting is pressed
On mouth of a river top remove, push up the angle removed and be more than 90 °.
In the present embodiment, the front and rear side of the pressing plate is respectively arranged with the T-slot 1105 extended laterally, the pressure positioned at upside
Fluted 1106 are set in the middle part of plate, the elastic pressuring spring 1107 for being enclosed on metal casting material head is provided with the groove, so as to
Metal casting is not damaged while pressing metal casting.The pinch mechanism 1150, which includes corresponding to, is embedded at upper and lower side guide
In 1102 T-slot can transverse reciprocating sliding regulation T-bar 1140, be laterally equipped with sliding block 1151 on the T-bar, be located at
The first bipeltate briquetting 1154 is provided with below the sliding block of upside, is provided with and is used for and the first rubber above the sliding block of downside
Glue laminated block is to holding out against the second bipeltate briquetting 1156 of pressure, so as to while the mouth of a river separates that the product on metal casting is tight
Pressure, product is removed with the mouth of a river by top when anti-waterstop port separates.
In the present embodiment, the first bipeltate briquetting and the opposite side of the second bipeltate briquetting have through inner side
The U-clamp plate 1157 for having double wedge wraps up, and so as to which bipeltate briquetting be fixed, prevents from coming off；The U-clamp plate difference is adjusted
Bolt 1153 is connected with corresponding sliding block, and the sidepiece of the first bipeltate briquetting is additionally provided with the positioning turned to downside and led
Plate 1155 is just being turned, so as to improve the positioning correcting effect of press mechanism；The T-bar offers tight for wearing along its axis direction
Determine the through hole 1141 of screw 1142, the through hole is provided with the side close to T-slot for being spirally connected with screw with reality
Existing T-bar and the internal thread 1143 of T-slot locking, so as to the locking positioning of T-bar；Offered on the sliding block for wearing T
The groove of shape bar, be additionally provided with sliding block it is vertical with T-bar to realize the second screw 1152 of sliding block tightening, so as to complete
The locking of pinch mechanism.
In the present embodiment, the oblique material jacking mechanism includes the tilting transverse slat for being arranged at the forward and backward side of adjustable mounting bracket
1123 inner sides and the fixed plate 1132 parallel with tilting transverse slat, are provided with horizontal elongated slot 1133, the horizontal stroke in the fixed plate
Be arranged at intervals with to elongated slot it is oblique inwardly and the adjustable ejector beam 1170 corresponding with pinch mechanism, to can adjust liftout
The adjustment of the lateral separation of bar 1170.It is arranged at intervals with the upside of the fixed plate and penetrates horizontal elongated slot for locking adjustable liftout
The clamping screw 1134 of bar, so as to the length adjustment of adjustable ejector beam.The both sides of the front and rear side of the adjustable mounting bracket
Material jacking mechanism auxiliary guide mechanism 1180 is also respectively provided with, to improve stability when oblique material jacking mechanism is run, improves top
Expect precision.
In the present embodiment, the adjustable ejector beam includes being used for the bar matrix 1171 being connected with horizontal elongated slot, institute
The adjusting rod 1172 for being provided with matrix and axial reciprocating sliding regulation being carried out with respect to matrix is stated, the lower end of the adjusting rod is connected
Have can the vertical direction of relative adjustment bar pump regulation and for pushing up the L-shaped top plate except the metal casting mouth of a river
1173。
The chute passed through for adjusting rod is offered in the present embodiment, in described matrix, be additionally provided with matrix for pair
The screw 1174 that the position of adjusting rod is fixed, the top plate adjust direction along it and offer strip hole 1175, and
The wore long lower end of bolt 1176 and adjusting rod of strip hole is connected, so that top plate carries out height regulation, with suitable for different rule
The metal casting of lattice.
In the present embodiment, the auxiliary guide mechanism includes being arranged at the tilting guide rod 1181 of the front and rear side of fixed plate,
The both sides of the front and rear side of the adjustable mounting bracket are correspondingly arranged on the guide runner 1182 being engaged with tilting guide rod, from
And improve guiding accuracy.
In the present embodiment, the drive mechanism is by being arranged at the first drive cylinder 1103 of the top of upper platen 1101 and setting
The second drive cylinder 1104 for being placed in the downside of lower platen 1102 is formed, and the both sides of first drive cylinder are set respectively
There is the vertical guide rod 1108 being connected with upper platen, to improve the stability of upper platen guiding, second drive mechanism
For the 3rd drive cylinder 1131 being connected with tilting transverse slat, worked with driving the oblique lifting of fixed plate to complete the separation mouth of a river.
In the present embodiment, the metal casting separator includes being arranged at the liftable above annular rotary table the other side
Pressing plate 2200, the middle part lower end of the liftable pressing plate are provided with a breach（Groove）, it is fixed with the breach for pressing gold
The elastic pressuring spring 2220 of category casting material head, the second adjustable mounting bracket 2500 of liftable pressing plate the week side of boss setting, described second
Adjustable mounting bracket is provided with the second oblique material jacking mechanism, so as to which the metal product top on metal casting is removed, the liftable
The lower section of pressing plate 2200 is provided with liftable top plate 2800, and the liftable top plate is driven by top plate cylinder 2810 to realize lifting,
Metal casting is pressed so as to realize.
In the present embodiment, the ejecting mechanism includes being arranged at rack front portion and positioned at the down either side of metal casting waste material
Driven respectively by cylinder 3100 and realize the first top plate 3200 and the second top plate 3300 that lift, first top plate and the second top plate
It is not contour, there is stock guide 3400 positioned at highly relatively low top plate side is tilting, the stock guide, which is directed at, is arranged on rack bottom
And in the splicing groove below metal casting mouth of a river separator or metal casting separator, so as to product on metal casting
And after the mouth of a river is separated by metal casting mouth of a river separator and metal casting separator, by annular rotary table by metal casting
Waste material turns to rack front portion, and the first top plate and the second top plate rise, metal casting waste material ejected simultaneously.
In the present embodiment, set is respectively arranged with the middle part of the biside plate of the adjustable mounting bracket and the second adjustable mounting bracket
The vertical chute 1121 in upper platen both sides, and connected through clamping screw 1122 and upper platen or lifting pressing plate locking,
So as to be adjusted with the height of the adjustable mounting bracket of realization.
In the present embodiment, the second oblique material jacking mechanism includes angularly disposed in the casting in the second adjustable mounting bracket
Punch fixing plate 2510, the casting punch fixing plate have guide groove 2511, and the guide groove top is provided with the cunning stretched into guide groove
Block bolt 2512, casting punch fixing plate are provided with casting drift fix bar 2520, and the casting drift fix bar is fixed on one
In sliding block 2550, one end that the sliding block is engaged with the guide groove of casting punch fixing plate has the rank portion in embedded guide groove.Institute
The fix bar bolt 2551 that sliding block is provided with fixed casting drift fix bar is stated, the end of casting drift fix bar is provided with by driving
The casting drift 2530 of device driving, the casting drift are provided with notch in turning shape on casting drift towards one end of sliding block, and one
Drift bolt 2532 is engaged through notch and with the thread in casting drift fix bar, and the drive device is cylinder 2540.
In the present embodiment, side is also provided with vertical drift 2600, the vertical drift before and after the liftable pressing plate
Both sides bifurcated, vertical drift upper end are provided with sliding block 2640, and the sliding block is placed on a vertical supporting bar 2610 and locked, institute
The one end for stating vertical supporting bar is provided with slide 2620, and the front and back sides of the liftable pressing plate are provided with chute 2210, the slide
In chute；Thread is provided with the vertical supporting bar, is provided with the vertical supporting bar and runs through vertical supporting bar and thread
The vertical drift bolt 2630 being engaged, the end of the vertical drift bolt is resisted against detent surface through slide, so as to real
Existing slide locking.
In the present embodiment, the splicing groove includes being arranged at rack both sides and the blanking work below annular rotary table
Position, the blanking station include the front and rear portions below metal casting mouth of a river separator and metal casting separator respectively
Some pieces of dividing plates 2710, bottom is provided with inclined bottom plate between same sidepiece adjacent separator, so that two pieces are adjacent
Dividing plate and bottom plate collectively form a material-dividing groove, are set respectively positioned at the front side of the material-dividing groove of front side and on rear side of the material-dividing groove of rear side
Dodge gate 2720 is equipped with, for the upper articulation of the dodge gate on rack, the bottom of dodge gate is provided with sleeve pipe, on the rack at this
Sleeve is also equipped with, and is inserted in by a latch 2730 on sleeve pipe and sleeve and fixes dodge gate, so that dodge gate is by material-dividing groove
Closing.
A kind of method of metal casting mouth of a river separation, including above-mentioned intelligent rotating disk metal casting mouth of a river separation one
Machine, step are as follows：
1）Metal casting is placed in the locating rod on the first station by rack front portion；
2）Drive annular rotary table to rotate 90 ° by electronic index dial, metal casting is turned to the separation of the metal casting mouth of a river
Station where device（Second station）, and turning to rack front portion（First station）Locating rod on place a metal casting；
3）The first cylinder and the second cylinder of control system control metal casting mouth of a river separator act simultaneously, drive respectively
Dynamic upper platen and lower platen, the elastic pressuring spring of upper platen is set to be enclosed on the material head of metal casting to realize metal casting
Press, pinch mechanism presses the product of the corresponding side of metal casting while metal casting is pressed, and prevents metal casting i.e.
Product comes off；Adjustable mounting bracket drives oblique material jacking mechanism descending simultaneously, and the 3rd cylinder drives consolidating on oblique material jacking mechanism
Fixed board makes adjustable ejector beam thereon oblique descending, and the downward generation in mouth of a river part completed on metal casting is curved more than 90 °
Roll over and oblique top is removed；
4）Electronic index dial driving annular rotary table rotates 90 °, top is turned to rack rear portion except the metal casting at the mouth of a river, and
Turning to rack front portion（First station）Annular rotary table on locating rod on place a metal casting；
5）Electronic index dial driving annular rotary table is rotated further by 90 °, top is turned to metal casting except the metal casting at the mouth of a river
Station where separator（3rd station）, and turning to rack front portion（First station）Locating rod on place a metal casting
Part；
6）The liftable pressing plate of control system control metal casting separator is descending, the bullet in the middle part of liftable pressing plate lower end
Property stage clip press the material head of metal casting, while metal casting is pressed, the dynamic second adjustable mounting bracket of lifting press strip
Descending, the casting punch fixing plate drives drift to be elapsed to metal casting direction under the driving of drive device, realizes simultaneously
Impact to metal casting, and make the product in metal casting that the bending more than 90 ° occur downwards so as to realize blanking；Or it can rise
Making vertical drift when decompression board is descending simultaneously, blanking is realized in operation downwards；
7）Electronic index dial driving annular rotary table rotates 90 °, top has been removed the metal casting i.e. metal casting waste material of product
Rack front portion is returned to, the first top plate and the second top plate of ejecting mechanism are simultaneously up, and metal casting waste material is pushed up from locating rod
Go out, metal casting waste material is fallen into stock guide and be oriented to splicing groove, and a metal casting is placed in the locating rod that this is vacated, make
The sustainable work of mouth of a river separating one-piece, realizes mechanization production.
Presently preferred embodiments of the present invention is the foregoing is only, for the ordinary skill in the art, according to this hair
Bright teaching, design various forms of intelligent rotating disk metal casting mouth of a river separating one-pieces and do not need creative labor
It is dynamic, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent, repair
Change, replace and modification, should all belong to the covering scope of the present invention.
Claims (7)
1. a kind of intelligent rotating disk metal casting mouth of a river separating one-piece, including rack, it is characterised in that set in the middle part of the rack
It is equipped with by the annular rotary table of electronic indexing dish driving, interval is laid with the positioning for putting metal casting on the annular rotary table
Bar, the annular rotary table interior edge annular rotary table center of circle are radially disposed with four poles, and the locating rod is individually fixed in branch
On bar, the annular rotary table is located at below four corners of cabinet to be provided with and is connected with rack and adjustable for height support
Plate, several Universal casters is evenly equipped with the supporting plate, the Universal caster contact lives the lower surface of annular rotary table；Annular turns
The sidepiece of disk one is provided with the metal casting mouth of a river separator that gate waste separation is realized after metal casting is rotated to the position, ring
The other side of shape rotating disk is provided with the metal casting for the product separation that metal casting is realized after metal casting is rotated to the position
Separator, the rack front portion are additionally provided with metal casting waste material on the downside of annular rotary table and rotated with annular rotary table to the position
The ejecting mechanism for ejecting metal casting waste material is postponed, the front portion that annular rotary table is located in the rack is for installing metal
The pan feeding port of first station of casting, and for ejecting the station of metal casting waste material；The ejecting mechanism includes setting
The first top plate that is anterior in rack and being driven by the cylinder realization lifting respectively positioned at metal casting waste material down either side and the second top
Plate, first top plate and the second top plate be not contour, and highly relatively low top plate side is tilting stock guide, and the stock guide is oriented to
In in the splicing groove for being arranged on rack bottom and being located at below metal casting mouth of a river separator or metal casting separator；Institute
Metal casting mouth of a river separator is stated to be driven by drive mechanism including a pair to realize that folding is used to push down metal casting main body
Pressing plate, the front and rear side of the pressing plate are respectively provided with some pinch mechanisms for being used to press the product on metal casting, institute
The infrared ray position indicator for being additionally provided with the upside of pinch mechanism and being connected with frame is stated, the pressing plate positioned at upside is equipped with positioned at it
Periphery and coupled adjustable mounting bracket, the front and rear side of the adjustable mounting bracket is correspondingly arranged on respectively is driven by second
Motivation structure drives the oblique material jacking mechanism for separating the metal casting mouth of a river；The metal casting separator includes being arranged at ring
Liftable pressing plate above shape rotating disk the other side, liftable pressing plate middle part lower end are provided with a breach, consolidated in the breach
Surely there is the elastic pressuring spring for pressing metal casting material head, the liftable pressing plate the week side of boss is provided with the second adjustable mounting bracket,
Described second adjustable mounting bracket is provided with the second oblique material jacking mechanism.
2. intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1, it is characterised in that the rack
Upper back is additionally provided with control system.
3. intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 2, it is characterised in that the pressing plate
Front and rear side be respectively arranged with the T-slot extended laterally, set in the middle part of the pressing plate of upside fluted, set in the groove
There is the elastic pressuring spring for being enclosed on metal casting material head, the pinch mechanism includes the corresponding T-slot for being embedded at upper and lower side guide
It is interior can transverse reciprocating sliding regulation T-bar, be laterally equipped with sliding block on the T-bar, set below the sliding block of upside
There is the first bipeltate briquetting, be provided with above the sliding block of downside for being sent out with the first rubber press holding out against the second of pressure
Steep rubber press.
4. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1 or 3, it is characterised in that described
Oblique material jacking mechanism includes being arranged at before and after adjustable mounting bracket on the inside of the tilting transverse slat of side and parallel with tilting transverse slat consolidated
Fixed board, be provided with horizontal elongated slot in the fixed plate, be arranged at intervals with the horizontal elongated slot it is oblique inwardly and and pinch mechanism
Corresponding adjustable ejector beam, the fixed plate upside, which is arranged at intervals with, penetrates horizontal elongated slot for locking adjustable ejector beam
Clamping screw, the both sides of the front and rear side of the adjustable mounting bracket are also respectively provided with material jacking mechanism auxiliary guide mechanism.
5. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1 or 3, it is characterised in that described
Second oblique material jacking mechanism includes angularly disposed in the casting punch fixing plate in the second adjustable mounting bracket, the casting drift
Fixed plate has guide groove, and casting punch fixing plate is provided with casting drift fix bar, and the casting drift fix bar is fixed on one
In sliding block, the end of casting drift fix bar is provided with the casting drift driven by drive device, and the casting drift is cast in shape is turned
Be provided with notch towards one end of sliding block on part drift, a drift bolt through notch and with the thread phase in casting drift fix bar
Coordinate, the lower section of the liftable pressing plate is provided with liftable top plate, and the liftable top plate is driven by top plate cylinder.
6. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1 or 3, it is characterised in that described
Locating rod includes the fix bar that is fixedly connected with annular disk body, be provided with projection in the fix bar with metal casting material head
The locating cone that conical cavity is engaged, the both sides of the locating rod are fixed with the limit convex for limiting metal casting lateral displacement
Plate, the positioning hole being engaged with the projection of metal casting bottom is additionally provided with the fix bar.
7. a kind of method of metal casting mouth of a river separation, including the intelligent rotating disk metal casting mouth of a river as claimed in claim 2
Separating one-piece, it is characterised in that step is as follows：
1）Placed on the securing lever from rack front portion by metal casting；
2）Drive annular rotary table to rotate 90 ° by electronic index dial, metal casting is turned to metal casting mouth of a river separator
Place station；
3）Product of the pressing plate, pinch mechanism of control system control metal casting mouth of a river separator by metal casting and thereon is tight
Pressure, while adjustable mounting bracket drives oblique material jacking mechanism descending, oblique material jacking mechanism work, by the water on metal casting product
Remove on the oblique top of mouth；
4）Electronic index dial driving annular rotary table rotates 90 °；
5）Electronic index dial driving annular rotary table is rotated further by 90 °, top is turned to metal casting separation except the metal casting at the mouth of a river
Station where device；
6）The liftable pressing plate of control system control metal casting separator presses metal casting, while drive second is adjustable
It is descending to save mounting bracket, the second oblique material jacking mechanism work, the product top on metal casting is removed；
7）Electronic index dial driving annular rotary table rotates 90 °, top is returned to rack front portion, ejection except the metal casting waste material of product
The first top plate and the second top plate of mechanism are simultaneously up, and metal casting waste material is ejected from locating rod, makes metal casting waste material
Fall into stock guide and be oriented to splicing groove；
8）Annular rotary table often rotates 90 ° and all places a metal casting in the locating rod of sky.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699874.5A CN105397070B (en) | 2015-10-26 | 2015-10-26 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510699874.5A CN105397070B (en) | 2015-10-26 | 2015-10-26 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its method |
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| Publication Number | Publication Date |
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| CN105397070A CN105397070A (en) | 2016-03-16 |
| CN105397070B true CN105397070B (en) | 2018-01-30 |
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| CN105665685B (en) * | 2016-04-26 | 2018-01-30 | 泉州苗亿自动化机械有限公司 | A kind of ultrasonic type casting separator and its method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
| CN204639104U (en) * | 2015-04-03 | 2015-09-16 | 深圳市金誉宝科技有限公司 | A kind of water gap cutter |
| CN205043146U (en) * | 2015-10-26 | 2016-02-24 | 泉州苗亿自动化机械有限公司 | Intelligent carousel metal casting mouth of a river separation all -in -one |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010023113A (en) * | 2008-07-22 | 2010-02-04 | Oitec Co Ltd | Deburring tool |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204639104U (en) * | 2015-04-03 | 2015-09-16 | 深圳市金誉宝科技有限公司 | A kind of water gap cutter |
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
| CN205043146U (en) * | 2015-10-26 | 2016-02-24 | 泉州苗亿自动化机械有限公司 | Intelligent carousel metal casting mouth of a river separation all -in -one |
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