CN105108116A - Intelligent rotary disc metal casting and nozzle separation integrated machine and operating method thereof - Google Patents
Intelligent rotary disc metal casting and nozzle separation integrated machine and operating method thereof Download PDFInfo
- Publication number
- CN105108116A CN105108116A CN201510648241.1A CN201510648241A CN105108116A CN 105108116 A CN105108116 A CN 105108116A CN 201510648241 A CN201510648241 A CN 201510648241A CN 105108116 A CN105108116 A CN 105108116A
- Authority
- CN
- China
- Prior art keywords
- metal casting
- river
- mouth
- annular
- rotary table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005058 metal casting Methods 0.000 title claims abstract description 170
- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 238000011017 operating method Methods 0.000 title abstract 3
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 239000002699 waste material Substances 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 6
- 238000005266 casting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229920001821 foam rubber Polymers 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035935 pregnancy Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
Landscapes
- Forging (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to an intelligent rotary disc metal casting and nozzle separation integrated machine and an operating method thereof. The integrated machine comprises a cabinet. An annular rotary disc driven by an electric dividing plate is arranged in the middle of the cabinet. A positioning rod for containing a metal casting is arranged at the front portion of the annular rotary disc. A metal casting and nozzle separation device for allowing the metal casting to rotate to the position to achieve water gas separation is arranged on one side of the annular rotary disc. A metal casting separation device for allowing the metal casting to rotate to the position to achieve product separation of the metal casting is arranged on the other side of the annular rotary disc. A clamping mechanism for clamping waste of the metal casting to the rear portion of an annular disc body to be discharged after rotating to the front portion is further arranged at the portion, located above the annular rotary disc, of the cabinet. Blanking grooves are further formed in the front portion and the rear portion below the annular disc body respectively. The separation integrated machine is compact in structure and high in automation degree, and is conveniently used for nozzle separation of the metal casting and separation of the metal casting, and the operating method is easy and convenient.
Description
Technical field
The present invention relates to a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and method of operating thereof.
Background technology
Metal casting is after carrying out cast molding, because the existence of pouring channel, building the framework that passage also can be formed and much link together with required metal casting, the connecting portion of framework and required metal casting forms the mouth of a river, in order to obtain required metal casting, need framework to carry out liftout excision.Traditional liftout excision mode is manually carried out manpower to position, the mouth of a river and is broken for utilizing and remove, and this mode not only framework is broken except clean, and also easily injured, efficiency is low; Oven-fresh metal casting material, quality is softer, causes often cannot being separated totally.
Summary of the invention
The object of the present invention is to provide a kind of intelligent rotating disk metal casting mouth of a river separating one-piece and method of operating thereof, this separating one-piece not only compact conformation, the separation of the separation of the convenient mouth of a river for metal casting and metal casting, automaticity is high, and method of operating is easy.
Technical program of the present invention lies in: a kind of intelligent rotating disk metal casting mouth of a river separating one-piece, comprise rack, the annular rotary table driven by electronic index dial is provided with in the middle part of described rack, the front portion of described annular rotary table is provided with the backstay for putting metal casting, annular rotary table one sidepiece is provided with metal casting and rotates the metal casting mouth of a river separator realizing the mouth of a river and be separated to this position, the other side of annular rotary table is provided with metal casting and rotates the metal casting separator realizing the separation of products of metal casting to this position, the top that described rack is positioned at annular rotary table is also provided with clamping device metal casting waste material clamp to annular disk body rear portion being carried out discharge for the rotation of metal casting waste material to front portion, be positioned at before below annular disk body, rear portion is also respectively arranged with charging conduit.
Further, described metal casting mouth of a river separator comprises a pair and is driven to realize folding for pushing down the pressing plate of metal casting main body by driving mechanism, the side, front and back of described pressing plate is arranged at intervals with some pinch mechanism for pressing the product on metal casting respectively, the upside of described pinch mechanism is also provided with the infrared ray position indicator be connected with frame, the pressing plate being positioned at upside is equipped with and is positioned at its periphery and coupled adjustable installing rack, the side, front and back of described adjustable installing rack is corresponding is respectively provided with the oblique material jacking mechanism be separated with the mouth of a river realizing metal casting by the second driving mechanism driving.
Further, the side, front and back of described pressing plate is respectively arranged with laterally extending T-slot, groove is provided with in the middle part of pressing plate on the upside of being positioned at, the elastic pressuring spring for being enclosed within metal casting stub bar is provided with in described groove, described pinch mechanism comprises in T-slot that correspondence is embedded at upper and lower side guide can the T-shaped bar that regulates of transverse reciprocating slippage, described T-shaped bar is laterally equipped with slide block, be positioned at upside slide block below be provided with the first bipeltate briquetting, be positioned at downside slide block above be provided with for the first rubber press to the second bipeltate briquetting holding out against pressure.
Further, described first bipeltate briquetting and the opposing side of the second bipeltate briquetting all have the U-shaped clamping plate parcel of double wedge through inner side, described U-shaped clamping plate are connected with corresponding slide block through adjusting bolt respectively, and the sidepiece of described first bipeltate briquetting is also provided with the location correcting of turning to downside and turns plate; Described T-shaped bar offers the through hole for wearing screw along its axis direction, and described through hole is provided with for being spirally connected to realize with screw the internal thread that T-shaped bar and T-slot lock on the side near T-slot; Described slide block offering the groove for wearing T-shaped bar, slide block being also provided with vertical with T-shaped bar with the second screw realizing slide block tightening.
Further, described oblique material jacking mechanism comprise be arranged at side before and after adjustable installing rack tilting transverse slat inside and the fixed head paralleled with tilting transverse slat, described fixed head is provided with horizontal elongated slot, described horizontal elongated slot is arranged at intervals with inwardly oblique and corresponding with pinch mechanism adjustable ejector beam, be arranged at intervals with on the upside of described fixed head and penetrate horizontal elongated slot for locking the clamping screw of adjustable ejector beam, the both sides of the side, front and back of described adjustable installing rack are also respectively arranged with material jacking mechanism auxiliary guide mechanism.
Further, described metal casting separator comprises the liftable pressing plate be arranged at above annular rotary table the other side, in the middle part of described liftable pressing plate, lower end is provided with a breach, described breach internal fixtion has the elastic pressuring spring for pressing metal casting stub bar, described liftable pressing plate week, side arranged adjustable installing rack, and described adjustable installing rack is provided with the second oblique material jacking mechanism; Described clamping device comprise the longitudinal rail that is arranged on above annular rotary table and to be arranged on longitudinal rail can before and after the Mobile base that moves back and forth, described Mobile base is provided with the clip that liftable clamps metal casting stub bar.
Further, described second oblique material jacking mechanism comprises the oblique foundry goods punch fixing plate be arranged in adjustable installing rack, described foundry goods punch fixing plate has guide groove, foundry goods punch fixing plate is provided with foundry goods drift fixed bar, described foundry goods drift fixed bar is fixed in a slide block, the end of foundry goods drift fixed bar is provided with the foundry goods drift driven by drive unit, described foundry goods drift is in turning shape, foundry goods drift is provided with notch towards one end of slide block, one drift bolt passes notch and matches with the thread in foundry goods drift fixed bar, the below of described liftable pressing plate is provided with liftable top board, described liftable top board is by top board air cylinder driven, described rack upper back is also provided with control system.
Further, the pole that some annularly rotating disk centers of circle are arranged radially is provided with in described annular rotary table, be provided with below four edges that annular rotary table is positioned at cabinet and be connected and adjustable for height supporting plate with rack, described supporting plate is evenly equipped with several Universal casters, described Universal caster contact lives the lower surface of annular rotary table.
Further, described backstay comprises the fixed bar be fixedly connected with annular disk body, described fixed bar is provided with the protruding locating cone matched with the conical cavity of metal casting stub bar, the both sides of described backstay are fixed with the spacing flange for limiting metal casting lateral displacement, described fixed bar are also provided with the locating hole matched with the projection bottom metal casting.
A method of operating for intelligent rotating disk metal casting mouth of a river separating one-piece, comprises the following steps,
1) metal casting is placed on the securing lever;
2) annular dial rotation is controlled to separator place, metal casting mouth of a river station by control system;
3) pressing plate of metal casting mouth of a river separator, pinch mechanism by metal casting and on product press, adjustable installing rack drives oblique material jacking mechanism descending simultaneously, and oblique material jacking mechanism work, removes oblique for the mouth of a river on metal casting product top;
4) control system controls annular dial rotation to metal casting separator place station;
5) while metal casting presses by the liftable pressing plate of metal casting separator, drive adjustable installing rack descending, the second oblique material jacking mechanism work, removes product top on metal casting;
6) to control annular dial rotation anterior to rack for control system, is about to the stub bar of metal casting clamp under clamping device, after clamping device is up, metal casting is transported to rack rear portion and discharge.
Compared with prior art, the present invention has the following advantages:
1) this separating one-piece not only compact conformation, the separation of the separation of the convenient mouth of a river for metal casting and metal casting, automaticity is high, and method of operating is easy.
2) axial location of adjusting rod is adjustable, and the position of the vertical direction of the push rod relative adjustment bar of L shape is also adjustable, comparatively flexibly, strong adaptability, convenient to use, avoid and manually break the raw shortcoming that efficiency is low, part is fragile, workman easily scrapes hand of stopping pregnancy;
3) pinch mechanism of this device can realize pressing metal casting, so that the later stage is separated position, the mouth of a river, the sidepiece that plate vertically can be stuck in position, the mouth of a river is turned in location correcting, makes to press position accurate; Described slide block can regulate on T-shaped bar in transverse reciprocating slippage, described T-shaped bar can regulate on T-slot in transverse reciprocating slippage, steadily can not only fix, can also multidirectionally regulate pinch mechanism, structure is simple, is applicable to pressing of the metal casting of plurality of specifications.
4) the present invention adopts the oblique material jacking mechanism of oblique design can ensure make metal casting form negative angle thus ensure the blanking of common metal foundry goods, and Longitudinal Chong Liao mechanism of the present invention in addition, can realize needing the foundry goods of two-way blanking to be separated.
5) the present invention increases and devises spacing flange thus the stability substantially increasing metal casting on original basis only with locating cone, ensure that follow-up precision of rushing in material process process.
6) the invention provides a kind of metal casting charging conduit, can carry out classification to part and store, structure is simple.
7) multiple support Universal caster is set bottom rotating disk of the present invention, makes rotating disk under the effect of blow cylinder, still held stationary running, extension fixture life-span.
8) the present invention adopts electronic index dial to drive annular rotary table, and not only precision is high, and error is little, ensures that the accurate blanking of metal casting and the mouth of a river are separated; The present invention simultaneously adopts rear side marker method, can ensure that next metal casting is feeded, increase work efficiency.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is right view of the present invention;
Fig. 3 is rearview of the present invention;
Fig. 4 is the A-A sectional view of Fig. 1 of the present invention;
Fig. 5 is the B-B sectional view of Fig. 2 of the present invention;
Fig. 6 is metal casting structural representation of the present invention;
Fig. 7 is the blanking product schematic diagram after the two-way blanking of metal casting of the present invention;
Fig. 8 is annular rotary table of the present invention and support board structure schematic diagram;
Fig. 9 is positional lever structure schematic diagram of the present invention;
Figure 10 is backstay side-looking structural representation of the present invention;
Figure 11 is the structural representation of the metal casting mouth of a river of the present invention separator;
Figure 12 is the front view of the metal casting mouth of a river of the present invention separator;
Figure 13 is the right view of the metal casting mouth of a river of the present invention separator;
Figure 14 is the structural representation of pinch mechanism of the present invention
Figure 15 is T-shaped bar of the present invention and clamping plate syndeton schematic diagram;
Figure 16 is the sectional view of T-shaped bar of the present invention;
Figure 17 is the structural representation of adjustable installing rack of the present invention;
Figure 18 is the structural representation of oblique material jacking mechanism of the present invention;
Figure 19 is the structural representation of adjustable ejector beam of the present invention;
Figure 20 is metal casting separator structural representation of the present invention;
Figure 21 is the C-C sectional view of Figure 20 of the present invention;
Figure 22 is that enlarged diagram installed by foundry goods drift of the present invention;
Figure 23 is vertical punch structure mounting structure schematic diagram of the present invention;
Figure 24 is vertical punch structure schematic diagram of the present invention;
Graph: 1000-1001 - electric cabinet dial 1002 - electrical control box 1003-1004 infrared locator control panel 1004 - metal casting nozzle separation plant 1101 - upper platen side clamp under 1102-1102 - the first drive cylinder 1104 - second drive cylinder, 1107-1105 - T slot 1106 - groove elastic compression spring 1120 - adjustable mounting bracket 1121-1122 - locking bolt 1123 - vertical chute diagonally rung oblique top institution of 1131-1130-1132 - the third drive cylinder fixed plate 1133 - long horizontal tank 1134 - locking bolt 1140-1141 - T stem hole within 1142-1142 - set screw thread 1151-1152-1153 - the second set screw adjusting bolt first foam rubber press, 1155-1154 - positioning guide are turned 1156 - second foam rubber pressure boards splint, 1170-1157 - U can adjust the lifter rod 1172-1171 - matrix adjustment rod, 1173-1174-1175 set screw roof- long hole 1176 - bolt 1180 - assisted steering mechanism 1181 - oblique guide bar 1182 - oriented slider separation unit 2100-2000 - metal casting metal casting part 2102-2103-2101 - shuikou waste nozzle can lift platen 2200-2200-2220 - chute elastic compression spring 2300 - annular rotary table 2301 - prop 2320 - plate 2330-2400 - positioning of ball rod 2401 - fixed rod position 2410-2420 - limit convex cone plate 2430-2500 - adjustable mounting bracket positioning hole fixed plate 2511-2510 - casting punch guide 2512 - slide bolt 2520 - casting punch fixed link slit in 2532-2530-2531 - casting punch punch bolt 2540-2550-2551 - a fixed cylinder rod bolt longitudinal support bar vertical punch 2600-2600-2620 - vertical drift bolt slide in 2630-2630-2710 - blanking trough plate gate 2730 - pin 2800-2720 - activity can be lifting roof of 3000-2810 - cylinder clamping structure longitudinal guide 3200 - mobile city 3201-3100 - card holder 3202 - piece of foam rubber.
Detailed description of the invention
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, be described in detail below, but the present invention is not limited to this.
Referring to figs. 1 to Figure 24
A kind of intelligent rotating disk metal casting mouth of a river separating one-piece, comprise rack 1000, castor is provided with on the downside of described rack, the annular rotary table 2300 driven by electronic index dial 1001 is provided with in the middle part of described rack, the front portion of described annular rotary table is provided with the backstay 2400 for putting metal casting 2100, annular rotary table one sidepiece is provided with metal casting and rotates the metal casting mouth of a river separator 1100 realizing the mouth of a river 2103 and be separated to this position, the other side of annular rotary table is provided with the metal casting separator 2000 that metal casting rotates product 2102 separation realizing metal casting to this position, the top that described rack is positioned at annular rotary table is also provided with the clamping device 3000 metal casting waste material clamp to annular disk body rear portion being carried out discharge for the rotation of metal casting waste material to front portion, be positioned at before below annular disk body, rear portion is also respectively arranged with charging conduit 2700.
In the present embodiment, the front portion being positioned at annular rotary table in described rack is the first station pan feeding port for installing metal casting, the sidepiece being positioned at annular rotary table in rack is the second station be separated to realize the metal casting mouth of a river for installing metal casting mouth of a river separator, the other side being positioned at annular rotary table in rack is the 3rd station come off with the product realizing metal casting for installing metal casting separator, and the rear lateral portion being positioned at annular rotary table in rack is the 4th station for discharge.Described rack upper back is provided with electric appliance control box 1002, and described control cabinet sidepiece is provided with ramped abutment, is beneficial to tilting control panel 1003.
In the present embodiment, the pole 2301 that some annularly rotating disk centers of circle are arranged radially is provided with in described annular rotary table, be provided with below four edges that annular rotary table is positioned at cabinet and be connected and adjustable for height supporting plate 2320 with rack, described supporting plate is evenly equipped with several Universal casters 2330, described Universal caster contact lives the lower surface of annular rotary table, thus provide support for annular rotary table, reduce the amount of deflection of annular rotary table, improve service life.
In the present embodiment, described backstay comprises the fixed bar 2401 be fixedly connected with annular disk body, described fixed bar is provided with the protruding locating cone 2410 matched with the conical cavity of metal casting stub bar, the side, front and back of described backstay is fixed with the spacing flange 2420 for limiting metal casting lateral displacement, described fixed bar is also provided with the locating hole 2430 matched with the projection bottom metal casting, thus is convenient to metal casting 2100 and is positioned on annular rotary table.
In the present embodiment, described metal casting mouth of a river separator comprises a pair and is driven to realize folding for pushing down the pressing plate of metal casting main body by driving mechanism, i.e. upper platen 1101 and lower platen 1102, the side, front and back of described pressing plate is arranged at intervals with some pinch mechanism for pressing the product on metal casting respectively, the upside of described pinch mechanism is also provided with the infrared ray position indicator 1004 be connected with frame, to adjust when installing pinch mechanism, and operationally to revise according to deviation.The pressing plate being positioned at upside is equipped with and is positioned at its periphery and coupled adjustable installing rack 1120, and the side, front and back of described adjustable installing rack is corresponding is respectively provided with the oblique material jacking mechanism 1130 be separated with the mouth of a river realizing metal casting by the second driving mechanism driving.This separator is convenient to be removed on top, the mouth of a river be connected on metal casting product while pressing metal casting, pushes up the angle removed and is greater than 90 °.
In the present embodiment, the side, front and back of described pressing plate is respectively arranged with laterally extending T-slot 1105, being provided with groove 1106 in the middle part of pressing plate on the upside of being positioned at, being provided with the elastic pressuring spring 1107 for being enclosed within metal casting stub bar in described groove, not damage metal casting while pressing metal casting.Described pinch mechanism comprises in T-slot that correspondence is embedded at upper and lower side guide 1102 can the T-shaped bar 1140 that regulates of transverse reciprocating slippage, described T-shaped bar is laterally equipped with slide block 1151, the first bipeltate briquetting 1154 is provided with below slide block on the upside of being positioned at, be positioned at downside slide block above be provided with for the first rubber press to the second bipeltate briquetting 1156 holding out against pressure, thus while the mouth of a river is separated, the product on metal casting is pressed, when anti-waterstop port is separated, product is removed by top with the mouth of a river.
In the present embodiment, described first bipeltate briquetting and the opposing side of the second bipeltate briquetting all have double wedge U-shaped clamping plate 1157 through inner side wrap up, thus are fixed by bipeltate briquetting; Described U-shaped clamping plate are connected with corresponding slide block through adjusting bolt 1153 respectively, and the sidepiece of described first bipeltate briquetting is also provided with the location correcting of turning to downside and turns plate 1155, thus improve the location correcting effect of press mechanism; Described T-shaped bar offers the through hole 1141 for wearing screw 1142 along its axis direction, described through hole is provided with for being spirally connected to realize the internal thread 1143 that T-shaped bar and T-slot lock, so that the locking positioning of T-shaped bar with screw on the side near T-slot; Described slide block offering the groove for wearing T-shaped bar, slide block being also provided with vertical with T-shaped bar with the second screw 1152 realizing slide block tightening, thus realizing the locking of pinch mechanism.
In the present embodiment, described oblique material jacking mechanism comprise be arranged at side before and after adjustable installing rack tilting transverse slat 1123 inside and the fixed head 1132 paralleled with tilting transverse slat, described fixed head is provided with horizontal elongated slot 1133, so that the adjustment of the lateral separation of adjustable ejector beam 1170.Described horizontal elongated slot is arranged at intervals with inwardly oblique and corresponding with pinch mechanism adjustable ejector beam 1170, be arranged at intervals with on the upside of described fixed head and penetrate horizontal elongated slot for locking the clamping screw 1134 of adjustable ejector beam, thus the length adjustment of adjustable ejector beam.The both sides being convenient to the side, front and back of described adjustable installing rack are also respectively arranged with material jacking mechanism auxiliary guide mechanism 1180, to improve stability when oblique material jacking mechanism runs, improve liftout precision.
In the present embodiment, described adjustable ejector beam comprises the bar matrix 1171 for being connected with horizontal elongated slot, described matrix is provided with and relatively can carries out the adjusting rod 1172 of axial reciprocating slippage adjustment by matrix, the lower end of described adjusting rod is fixed with the vertical direction of relative adjustment bar can carry out pumping and to regulate and for pushing up the L shape top board 1173 except the metal casting mouth of a river.
In the present embodiment, described matrix offers the chute passed for adjusting rod, matrix is also provided with the screw 1174 for being fixed the position of adjusting rod, described top board regulates direction to offer strip hole 1175 along it, and the bolt 1176 of the strip hole that wore long is connected with the lower end of adjusting rod, regulate so that top board carries out height, to be applicable to the metal casting of different size.
In the present embodiment, described auxiliary guide mechanism comprises the tilting guide post 1181 of the side, front and back being arranged at fixed head, the both sides correspondence of the side, front and back of described adjustable installing rack is provided with the guide runner 1182 matched with tilting guide post, thus improves guiding accuracy.
In the present embodiment, described driving mechanism drives cylinder 1103 to form with the second driving cylinder 1104 be arranged on the downside of lower platen 1102 by being arranged at first above upper platen 1101, described first drive cylinder both sides be respectively arranged with the vertical guide post be connected with upper platen, to improve the stability of upper platen guiding, described second driving mechanism be connected with tilting transverse slat the 3rd drive cylinder 1131, complete being separated mouth of a river work to drive the oblique lifting of fixed head.
In the present embodiment, described metal casting separator comprises the liftable pressing plate 2200 be arranged at above annular rotary table the other side, the lower end, middle part of described liftable pressing plate is provided with a breach, described breach internal fixtion has the elastic pressuring spring 2220 for pressing metal casting stub bar, the all sides of described liftable pressing plate arrange adjustable installing rack 2500, described adjustable installing rack is provided with the second oblique material jacking mechanism, the metal product top on metal casting is removed, the below of described liftable pressing plate 2200 is provided with liftable top board 2800, described liftable top board is driven to realize lifting by top board cylinder 2810, thus realize metal casting to press.
In the present embodiment, described clamping device comprise the longitudinal rail 3100 that is arranged on above annular rotary table and be arranged on longitudinal rail can realize by slippage air cylinder driven before and after the Mobile base 3200 that moves back and forth, described Mobile base is provided with liftable for clamping the clip 3201 of metal casting stub bar, described clip is the V-type folder with two chucks, bipeltate block 3202 is fixed with inside chuck, indention on the contact surface of described chuck and foam silicone rubber block, described clip realizes its lifting by telescopic cylinder, described two chucks drive folding by finger cylinder, to clamp stub bar.
In the present embodiment, the middle part of described adjustable installing rack biside plate is respectively arranged with the vertical chute 1121 being placed on upper platen both sides, and through clamping screw 1122 and upper platen or be elevated pressing plate and lock and be connected, thus regulate with the height realizing adjustable installing rack.
In the present embodiment, described second oblique material jacking mechanism comprises the oblique foundry goods punch fixing plate 2510 be arranged in adjustable installing rack, described foundry goods punch fixing plate has guide groove 2511, described guide groove top is provided with the slide block bolt 2512 stretched in guide groove, foundry goods punch fixing plate is provided with foundry goods drift fixed bar 2520, described foundry goods drift fixed bar is fixed in a slide block 2550, described slide block is provided with the fixed bar bolt 2551 of fixing foundry goods drift fixed bar, the end of foundry goods drift fixed bar is provided with the foundry goods drift 2530 driven by drive unit, described foundry goods drift is in turning shape, foundry goods drift is provided with notch 2531 towards one end of slide block, one drift bolt 253 passes notch and matches with the thread in foundry goods drift fixed bar, described rack upper back is also provided with control system, and described control system is installed in electric appliance control box, to realize the intelligentized control method of this all-in-one by control system, described drive unit is cylinder 2540.
In the present embodiment, before and after described lifting pressing plate, side can also be provided with vertical drift 2600, described vertical drift both sides bifurcated, vertical drift is fixed on a vertical supporting bar 2610, one end of described vertical supporting bar is provided with slide 2620, the side, front and back of described lifting pressing plate is provided with chute 2210, and described slide is embedded in chute; Be provided with thread in described vertical supporting bar, be provided with the vertical drift bolt 2630 running through vertical supporting bar and match with thread in described vertical supporting bar, the end of described vertical drift bolt is resisted against detent surface through slide, thus realizes slide locking.
In the present embodiment, described charging conduit comprises and is arranged at rack both sides and the blanking station be positioned at below annular rotary table, described blanking station comprises and laying respectively at before below metal casting mouth of a river separator and metal casting separator, the some pieces of dividing plates 2710 at rear portion, between same sidepiece adjacent separator, bottom is provided with the base plate of inclination, a material-dividing groove is jointly formed to make two pieces of adjacent separator and base plate, dodge gate 2720 is respectively arranged with on rear side of the front side being positioned at the material-dividing groove of front side and the material-dividing groove being positioned at rear side, the upper articulation of this dodge gate is on rack, the bottom of dodge gate is provided with sleeve pipe, the rack at this place is also provided with sleeve, and be inserted on sleeve pipe and sleeve by a latch 2730 dodge gate is fixed, to make dodge gate, material-dividing groove is closed.
A method of operating for intelligent rotating disk metal casting mouth of a river separating one-piece, comprises the following steps,
1) metal casting is placed on the backstay of annular rotary table by mechanical arm;
2) annular dial rotation 90 ° is controlled to separator place, metal casting mouth of a river station by control system;
3) the first cylinder of metal casting mouth of a river separator and the action simultaneously of the second cylinder, drive upper platen and lower platen respectively, to realize metal casting to clamp on the stub bar making the elastic pressuring spring of upper platen be enclosed within metal casting, while grip foundry goods, the product of corresponding for metal casting side presses by pinch mechanism, prevents metal casting and product from coming off; Adjustable installing rack drives oblique material jacking mechanism descending simultaneously, 3rd cylinder drives the fixed head on oblique material jacking mechanism to make the adjustable ejector beam on it oblique descending, mouth of a river part is greater than the bending of 90 ° downwards, the oblique top, the mouth of a river be connected on metal casting product is removed;
4) control system controls annular dial rotation 180 ° to metal casting separator place station;
5) the liftable pressing plate of metal casting separator is descending, elastic pressuring spring in the middle part of liftable pressing plate lower end presses the stub bar of metal casting, while metal casting is pressed, it is descending that lifting press strip moves adjustable installing rack, described foundry goods punch fixing plate drives drift to pass to metal casting direction under the driving of drive unit, realize the impact to metal casting simultaneously, and make the part part connected mouth of a river part in metal casting be greater than the bending of 90 ° downwards thus realize blanking; Or liftable pressing plate descending time make vertical drift run downwards to realize blanking simultaneously;
6) control system controls namely annular dial rotation 90 ° initially installs metal parts station to rack front portion, clip on clamping device Mobile base is descending, the stub bar of the metal casting becoming metal casting waste material is clamped, clip then on Mobile base is up, and with Mobile base along the longitudinal guide rail move to rack rear portion, unclamp clip, namely metal casting waste material falls into the waste material bucket be arranged on below the 4th station, thus completes discharge.The mouth of a river of next metal casting is separated and metal casting separation all completes successively by this operation.
The foregoing is only preferred embodiment of the present invention, for the ordinary skill in the art, according to instruction of the present invention, design multi-form intelligent rotating disk metal casting mouth of a river separating one-piece and method of operating does not need performing creative labour, all equalizations made according to the present patent application the scope of the claims change, revise, replace and modification without departing from the principles and spirit of the present invention, all should belong to covering scope of the present invention.
Claims (10)
1. an intelligent rotating disk metal casting mouth of a river separating one-piece, comprise rack, it is characterized in that, the annular rotary table driven by electronic index dial is provided with in the middle part of described rack, the front portion of described annular rotary table is provided with the backstay for putting metal casting, annular rotary table one sidepiece is provided with metal casting and rotates the metal casting mouth of a river separator realizing the mouth of a river and be separated to this position, the other side of annular rotary table is provided with metal casting and rotates the metal casting separator realizing the separation of products of metal casting to this position, the top that described rack is positioned at annular rotary table is also provided with clamping device metal casting waste material clamp to annular disk body rear portion being carried out discharge for the rotation of metal casting waste material to front portion, be positioned at before below annular disk body, rear portion is also respectively arranged with charging conduit.
2. the intelligent rotating disk metal casting mouth of a river according to claim 1 separating one-piece, it is characterized in that, described metal casting mouth of a river separator comprises a pair and is driven to realize folding for pushing down the pressing plate of metal casting main body by driving mechanism, the side, front and back of described pressing plate is arranged at intervals with some pinch mechanism for pressing the product on metal casting respectively, the upside of described pinch mechanism is also provided with the infrared ray position indicator be connected with frame, the pressing plate being positioned at upside is equipped with and is positioned at its periphery and coupled adjustable installing rack, the side, front and back of described adjustable installing rack is corresponding is respectively provided with the oblique material jacking mechanism be separated with the mouth of a river realizing metal casting by the second driving mechanism driving.
3. the intelligent rotating disk metal casting mouth of a river according to claim 2 separating one-piece, it is characterized in that, the side, front and back of described pressing plate is respectively arranged with laterally extending T-slot, groove is provided with in the middle part of pressing plate on the upside of being positioned at, the elastic pressuring spring for being enclosed within metal casting stub bar is provided with in described groove, described pinch mechanism comprises correspondence and is embedded at, in the T-slot of lower platen can transverse reciprocating slippage regulate T-shaped bar, described T-shaped bar is laterally equipped with slide block, the first bipeltate briquetting is provided with below slide block on the upside of being positioned at, be positioned at downside slide block above be provided with for the first rubber press to the second bipeltate briquetting holding out against pressure.
4. the intelligent rotating disk metal casting mouth of a river according to claim 3 separating one-piece, it is characterized in that, described first bipeltate briquetting and the opposing side of the second bipeltate briquetting all have the U-shaped clamping plate parcel of double wedge through inner side, described U-shaped clamping plate are connected with corresponding slide block through adjusting bolt respectively, and the sidepiece of described first bipeltate briquetting is also provided with the location correcting of turning to downside and turns plate; Described T-shaped bar offers the through hole for wearing screw along its axis direction, and described through hole is provided with for being spirally connected to realize with screw the internal thread that T-shaped bar and T-slot lock on the side near T-slot; Described slide block offering the groove for wearing T-shaped bar, slide block being also provided with vertical with T-shaped bar with the second screw realizing slide block tightening.
5. according to claim 2, intelligent rotating disk metal casting mouth of a river separating one-piece described in 3 or 4, it is characterized in that, described oblique material jacking mechanism comprise be arranged at side before and after adjustable installing rack tilting transverse slat inside and the fixed head paralleled with tilting transverse slat, described fixed head is provided with horizontal elongated slot, described horizontal elongated slot is arranged at intervals with inwardly oblique and corresponding with pinch mechanism adjustable ejector beam, be arranged at intervals with on the upside of described fixed head and penetrate horizontal elongated slot for locking the clamping screw of adjustable ejector beam, the both sides of the side, front and back of described adjustable installing rack are also respectively arranged with material jacking mechanism auxiliary guide mechanism.
6. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 2,3 or 4, it is characterized in that, described metal casting separator comprises the liftable pressing plate be arranged at above annular rotary table the other side, in the middle part of described liftable pressing plate, lower end is provided with a breach, described breach internal fixtion has the elastic pressuring spring for pressing metal casting stub bar, described liftable pressing plate week, side arranged adjustable installing rack, and described adjustable installing rack is provided with the second oblique material jacking mechanism; Described clamping device comprise the longitudinal rail that is arranged on above annular rotary table and to be arranged on longitudinal rail can before and after the Mobile base that moves back and forth, described Mobile base is provided with the clip that liftable clamps metal casting stub bar.
7. the intelligent rotating disk metal casting mouth of a river according to claim 6 separating one-piece, it is characterized in that, described second oblique material jacking mechanism comprises the oblique foundry goods punch fixing plate be arranged in adjustable installing rack, described foundry goods punch fixing plate has guide groove, foundry goods punch fixing plate is provided with foundry goods drift fixed bar, described foundry goods drift fixed bar is fixed in a slide block, the end of foundry goods drift fixed bar is provided with the foundry goods drift driven by drive unit, described foundry goods drift is in turning shape, foundry goods drift is provided with notch towards one end of slide block, one drift bolt passes notch and matches with the thread in foundry goods drift fixed bar, the below of described liftable pressing plate is provided with liftable top board, described liftable top board is by top board air cylinder driven, described rack upper back is also provided with control system.
8. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2,3,4 or 7, it is characterized in that, the pole that some annularly rotating disk centers of circle are arranged radially is provided with in described annular rotary table, be provided with below four edges that annular rotary table is positioned at cabinet and be connected and adjustable for height supporting plate with rack, described supporting plate is evenly equipped with several Universal casters, described Universal caster contact lives the lower surface of annular rotary table.
9. the intelligent rotating disk metal casting mouth of a river separating one-piece according to claim 1,2,3,4 or 7, it is characterized in that, described backstay comprises the fixed bar be fixedly connected with annular disk body, described fixed bar is provided with the protruding locating cone matched with the conical cavity of metal casting stub bar, the both sides of described backstay are fixed with the spacing flange for limiting metal casting lateral displacement, described fixed bar are also provided with the locating hole matched with the projection bottom metal casting.
10. a method of operating for the intelligent rotating disk metal casting mouth of a river as claimed in claim 7 separating one-piece, is characterized in that, comprise the following steps,
1) metal casting is placed on the securing lever;
2) annular dial rotation is controlled to separator place, metal casting mouth of a river station by control system;
3) pressing plate of metal casting mouth of a river separator, pinch mechanism by metal casting and on product press, adjustable installing rack drives oblique material jacking mechanism descending simultaneously, and oblique material jacking mechanism work, removes oblique for the mouth of a river on metal casting product top;
4) control system controls annular dial rotation to metal casting separator place station;
5) while metal casting presses by the liftable pressing plate of metal casting separator, drive adjustable installing rack descending, the second oblique material jacking mechanism work, removes product top on metal casting;
6) to control annular dial rotation anterior to rack for control system, is about to the stub bar of metal casting clamp under clamping device, after clamping device is up, metal casting is transported to rack rear portion and discharge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510648241.1A CN105108116B (en) | 2015-10-10 | 2015-10-10 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510648241.1A CN105108116B (en) | 2015-10-10 | 2015-10-10 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105108116A true CN105108116A (en) | 2015-12-02 |
| CN105108116B CN105108116B (en) | 2017-07-07 |
Family
ID=54656348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510648241.1A Active CN105108116B (en) | 2015-10-10 | 2015-10-10 | Intelligent rotating disk metal casting mouth of a river separating one-piece and its operating method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105108116B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105344980A (en) * | 2015-12-08 | 2016-02-24 | 黄金传 | Intelligent deformation-resistant metal casting water gap separating integrated machine and operation method thereof |
| CN105689693A (en) * | 2016-04-26 | 2016-06-22 | 泉州苗亿自动化机械有限公司 | Casting separation device and method |
| CN108637222A (en) * | 2018-03-30 | 2018-10-12 | 常州卡斯特铝精密铸造科技有限公司 | Aluminum casting sand recovery of circulatory system |
| CN112191834A (en) * | 2020-10-12 | 2021-01-08 | 南城县盈鑫锅业铸造有限公司 | Iron pan clout cutting device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202934110U (en) * | 2012-11-29 | 2013-05-15 | 宁波旭升机械有限公司 | Device special for removing water gap |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
| CN205043142U (en) * | 2015-10-10 | 2016-02-24 | 泉州苗亿自动化机械有限公司 | Intelligent carousel metal casting mouth of a river separation all -in -one |
-
2015
- 2015-10-10 CN CN201510648241.1A patent/CN105108116B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202934110U (en) * | 2012-11-29 | 2013-05-15 | 宁波旭升机械有限公司 | Device special for removing water gap |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN104801698A (en) * | 2015-05-29 | 2015-07-29 | 黄金传 | Ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting and production technology for ultrasonic gate separator with 90-degree intermittent rotating disc for metal casting |
| CN205043142U (en) * | 2015-10-10 | 2016-02-24 | 泉州苗亿自动化机械有限公司 | Intelligent carousel metal casting mouth of a river separation all -in -one |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105344980A (en) * | 2015-12-08 | 2016-02-24 | 黄金传 | Intelligent deformation-resistant metal casting water gap separating integrated machine and operation method thereof |
| CN105689693A (en) * | 2016-04-26 | 2016-06-22 | 泉州苗亿自动化机械有限公司 | Casting separation device and method |
| CN108637222A (en) * | 2018-03-30 | 2018-10-12 | 常州卡斯特铝精密铸造科技有限公司 | Aluminum casting sand recovery of circulatory system |
| CN112191834A (en) * | 2020-10-12 | 2021-01-08 | 南城县盈鑫锅业铸造有限公司 | Iron pan clout cutting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105108116B (en) | 2017-07-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107030778B (en) | Flowerpot automatic punching trimming equipment | |
| CN105108116A (en) | Intelligent rotary disc metal casting and nozzle separation integrated machine and operating method thereof | |
| CN108381132B (en) | Automatic nut feeding and locking mechanism | |
| CN208304030U (en) | The band sawing machine of band sawing machine blanking device and the application blanking device | |
| CN205043142U (en) | Intelligent carousel metal casting mouth of a river separation all -in -one | |
| CN111112899B (en) | Automatic feeding and discharging clamp for pipe right-angle welding | |
| CN205043146U (en) | Intelligent carousel metal casting mouth of a river separation all -in -one | |
| CN213622037U (en) | Workpiece overturning and correcting device | |
| CN108788568B (en) | Precision part welding center | |
| CN210789935U (en) | High-precision full-automatic screw-shaped workpiece righting device | |
| CN210412025U (en) | Riveting and bending mechanism for automobile spring piece | |
| CN209291457U (en) | Middle breaking device | |
| CN208357535U (en) | A kind of I-beam wheel apparatus for shaping | |
| CN105397070A (en) | Intelligentized rotary table metal casting sprue separating integrated machine and method thereof | |
| CN214291802U (en) | Automatic bearing feeding and press-fitting device | |
| CN113909354A (en) | Elastic sheet bending equipment and bending method | |
| CN209867225U (en) | Receiving head pin cutting bending machine | |
| CN210588761U (en) | Integrative device of grinding wheel dismouting | |
| CN209239602U (en) | A kind of steel pipe processing feed device | |
| CN209222928U (en) | A kind of bending protective device of numerical control bender | |
| CN207275725U (en) | A kind of plate Full-automatic quantitative circulation slab feeding mechanism of unlimited measured length | |
| CN219026582U (en) | Multi-station automatic spring sheet loading equipment | |
| CN219026957U (en) | Edging machine with dust collection structure | |
| CN210099094U (en) | Fixing device for steel shearing | |
| CN215177540U (en) | Automobile wheel hub appearance dimension detecting and positioning device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160201 Address after: 362700 research and development building, science and technology incubation base on the 609-610 sides of the Quanzhou Straits Industrial Park, Shishi, Fujian Applicant after: QUANZHOU MIAOYI AUTOMATION MACHINERY CO., LTD. Address before: 362700 Fujian city of Quanzhou province Shishi City Town Western No. 80 Applicant before: Huang Jinchuan |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |