CN105094023A - Servo injection molding machine control system and method - Google Patents
Servo injection molding machine control system and method Download PDFInfo
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- CN105094023A CN105094023A CN201410163734.1A CN201410163734A CN105094023A CN 105094023 A CN105094023 A CN 105094023A CN 201410163734 A CN201410163734 A CN 201410163734A CN 105094023 A CN105094023 A CN 105094023A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Injection Moulding Of Plastics Or The Like (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides a servo injection molding machine control system and method. The control system comprises a first production unit, a second production unit and a server; the server includes a conversion module; the conversion module receives production technological parameters and specification data of the first production unit, converts the production technological parameters and specification data into an absolute value parameter file, and converts the absolute value parameter file into production technological parameters of the second production unit according to the absolute value parameter file and specification data of the second production unit; and thus, the second production unit can produce products whose characteristic is the same with that of products produced by the first production unit. Thus, the control system and control method thereof can produce products of the same specifications, improves the production convenience, avoids the troubles in frequent testing and setting, and improves the total production efficiency.
Description
Technical field
The invention relates to plastics forming technique field, the ejaculator control system of the particularly servo service of a kind of effective management and the multiple ejaculator of remote monitoring and control method thereof.
Background technology
Ejection formation is a kind of by after thermoplastics or thermosetting plastics heat fused, and reshaping is that the one of required plastics firmware makes mode.And general mode of making, be by plastics in the barrel of Jet forming machine after heat fused, to be that the plastic warp of flow state is by under plunger or screw pressurizing again, the plastics after melting are forced to be compressed and push forward, and then be injected in close die by the nozzle of barrel front end, because close die temperature is lower, get final product cooling and shaping through certain hour plastics, now close die is carried out die sinking, required goods can be completed.
But above-mentioned Jet forming machine needs first to carry out survey formula repeatedly and setting usually, make the finished product produced can reach the demand according with and want standard, but, above-mentioned injection molding method, if when the Jet forming machine used is for different types, according to specification or the difference making characteristic, each Jet forming machine all has the different heat times, feeding speed or cool time, therefore identical setup parameter is not applicable to each Jet forming machine, this makes each Jet forming machine distinctly must carry out survey formula and setting, this will badly influence work efficiency.
Another aspect, after Jet forming machine is modified setting again, during to product before regenerative ratio, again must carries out previously identical setting and test again, the working time will be caused by repetition and waste, quite inconvenience.And, when equipment generation problem, need by field staff voluntarily to manufacturer liaisons, but the possibility producing operation irregularity is quite a lot of, if field staff does not know the complete structure of understanding equipment or the situation of mode of operation, be difficult to the possibility that clear explanation has problems, maintenance personal is necessarily arranged to carry out failture evacuation to scene, if the problem on only just setting, but still will wait for that maintenance personal sets to scene, can cause whole work efficiency equally.
Therefore, need provide a kind of and there is all Jet forming machines of efficient management, and all manufacturing parameters are integrated, and identical product can be produced, with the prouctiveness of lifting means for the Jet forming machine of all different sizes of adjustment.
Summary of the invention
The object of the present invention is to provide a kind of ejaculator control system of servo service of the Jet forming machine all for efficient management.
Another object of the present invention is to provide a kind of Jet forming machine of adjustable different size to produce the servo operation control system of like products.
Another object of the present invention is the control method of the ejaculator control system providing a kind of servo service avoiding repeatedly testing and set.
The ejaculator control system of servo service of the present invention, for the production of multiple products with identical characteristics, comprising: the first productive unit, described first productive unit has one first productive unit technological parameter, and the first productive unit specification; Second productive unit, described second productive unit has the second productive unit specification, and described first productive unit specification is different from described second productive unit specification; Server, comprise modular converter, described server system signal connects described first productive unit and described second productive unit, and described modular converter extrapolates absolute value parameter archives according to described first productive unit specification and described first productive unit technological parameter, and; Described modular converter extrapolates the second productive unit technological parameter according to described absolute value parameter archives and described second productive unit specification.
The control method of the ejaculator control system of a kind of servo service of the present invention, for the production of multiple products with identical characteristics, comprise the first productive unit, second productive unit and server, described server comprises modular converter, and described server system signal connects described first productive unit and described second productive unit, described first productive unit has the first productive unit technological parameter, and the first productive unit specification, described second productive unit has the second productive unit specification, and described first productive unit specification is different from described second productive unit specification, wherein said control method comprises the following steps:
Described server receives described first productive unit specification and described first processing parameter;
Described modular converter extrapolates absolute value parameter archives according to the described first productive unit specification received and described first processing parameter;
Described modular converter extrapolates the second productive unit technological parameter according to described absolute value parameter archives and described second productive unit specification; And
Described second productive unit produces the product with described first productive unit identical characteristics according to described second productive unit technological parameter.
The ejaculator control system of servo service of the present invention and control method thereof, be through router by all productive units and server signal online, also the processing parameter of productive unit and its specification can be integrated into absolute value parameter archives, then the specification of these absolute value parameter archives and another productive unit is integrated into the processing parameter of described productive unit.Such as productive unit includes Jet forming machine respectively, and to each other because of the difference of specification or size, under causing feeding speed or the discrepant situation of the mutual tool of heating-up temperature, still can pass through server and carry out robotization adjustment, make different Jet forming machines after adjustment, the product of same size can be produced, increase the convenience on producing.Another aspect, the processing parameter after setting can be retained and be transferred to miscellaneous equipment and set, and avoids repeatedly testing and the trouble set, and to promote integral production efficiency, and reaches above-mentioned object.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to technology hand end of the present invention can be better understood, and can be implemented according to the content of instructions, and can become apparent to allow above and other objects of the present invention, feature and advantage, below especially exemplified by embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
Fig. 1 is the calcspar of the ejaculator control system of the servo service of the first preferred embodiment of the present invention;
Fig. 2 is the process flow diagram of the control method of the ejaculator control system of the servo service of the first preferred embodiment of the present invention;
Fig. 3 is the calcspar of the ejaculator control system of the servo service of the second preferred embodiment of the present invention; And
Fig. 4 is the schematic diagram of another framework of the ejaculator control system of the servo service of Fig. 3.
Embodiment
For further setting forth the present invention for the technology hand end reaching predetermined goal of the invention and take and effect, below in conjunction with accompanying drawing and preferred embodiment, the ejaculator control system of serve the servo proposed according to the present invention and the embodiment of control method, structure, feature and effect thereof, be described in detail as follows:
Aforementioned and other technology contents, Characteristic for the present invention, can know and present in the detailed description of following cooperation with reference to graphic preferred embodiment.By the explanation of embodiment, when can to the present invention for the technology hand end reaching predetermined object and take and effect be able to more deeply and concrete understanding, but the use that institute's accompanying drawings is only to provide with reference to and illustrates, be not used for being limited the present invention.
The ejaculator control system of servo service provided in an embodiment of the invention, as shown in Figure 1, mainly comprise the first productive unit 1, second productive unit 2 and server, wherein the first productive unit 1 has the first productive unit technological parameter, and the first productive unit specification, and the second productive unit has the second productive unit specification, server is be illustrated as a corporate server 3 in this example, be provided with signal and be connected to the first productive unit 1 and the second productive unit 2, and include storage module 31 and modular converter 32.
In this example, first productive unit 1 and the second productive unit 2 comprise ejaculator 11 respectively, 21, mechanical arm 12,22, die heater 13,23, interfacing equipment 14,24, hot runner 15,25, and through control interface 16,26 control, and the first productive unit 1 and the second productive unit 2 also comprise other interfacing equipments 17,27, are that direct signal is connected to corporate server 3.The temperature that wherein die heater 14 is to provide needed for ejaculator 11 heats, and hot runner 15 is that the plastics material flowed out for ejaculator 11 nozzle maintains a predetermined temperature, and reinjects in shaping dies, for making multiple plastic product.Mechanical arm 12 is for drawing moulding good plastic product, and finished product is placed on a precalculated position.
In the lump with reference to the process flow diagram of the control method of the ejaculator control system of the servo service of the present invention of figure 2, at the beginning as step 401, the first productive unit specification of the first productive unit 1 is received by corporate server 3, and current the first productive unit technological parameter set of the first productive unit 1, wherein the first productive unit specification and the second productive unit specification, ejaculator 11 can be illustrated as in this example, 21, mechanical arm 12, 22 and/or die heater 13, the specification data of 23, and specification data is to each other different, first productive unit technological parameter is then the setup parameter that the first productive unit 1 has set and tested, for the setting reference frame of the second productive unit 2 not yet set.Wherein ejaculator 11, the setup parameter of 21 can be send/the Data Data such as discharging speed and heating-up temperature, mechanical arm 12,22 can setup parameter can be then that transfer picks and places time and speed, die heater 13,23 can setup parameter can be then control temperature value.
For another example step 402, the modular converter 32 of corporate server 3, according to the first productive unit specification received and the first processing parameter, calculates and transforms out absolute value parameter archives.Then as step 403, by the absolute value parameter archival storage that calculates in storage module 31, next as step 404, receive the second productive unit specification of the second productive unit 2, and the second productive unit 2 is same with the first productive unit 1 uses identical raw material and/or mould.Then as step 405, the modular converter 32 of corporate server 3, according to absolute value parameter archives and the second productive unit specification, extrapolates the second productive unit technological parameter of the second productive unit 2.
Last as step 406, the second productive unit technological parameter after reckoning is transferred to the second productive unit 2 by corporate server 3, make the second productive unit 2 can be same size and characteristic to the product produced its product and the first productive unit 1 and produce according to the second productive unit technological parameter, similarly, by that analogy, next 3rd, the 4th ... Deng productive unit, all can process according to same setting means.In this example, the processing parameter of the second productive unit 2 extrapolated, also can be stored in storage module 31, so as in the future the product of production identical characteristics again time, can directly quote, can the product originally produced of regenerative ratio.
On the other hand, in step 404, when receiving the specification data of the second productive unit 2, also can increase and judge whether same with the first productive unit 1 judgement flow process using identical production specification of the second productive unit 2, such as whether use same raw material and/or mould, if different, then suspend the reckoning of the processing parameter of the second productive unit 2, if identical, can proceed to calculate.
The ejaculator control system of servo service provided in another embodiment, as shown in Figure 3, server is illustrated as a cloud server 5 in this example, and need hold server 6 that storage module 31 and modular converter 32 are set equally, can pass through cloud server 5 and carry out remote control first productive unit 1 and the second productive unit 2, and the conversion of processing parameter and specification is carried out by modular converter 32, its effect is described above, repeats no more.Stored by storage module 31 again, complete effect reaching remote monitoring.Wherein productive unit 1 and productive unit 2 comprise an alarm device 19 more respectively, 29, when productive unit 1 and or the duty of productive unit 2 presents abnormal time, can real-time repaying to cloud server 5, carry out setting process in real time for remote monitoring personnel, or send maintenance personal to keep in repair now to scene.
On the other hand, the server of this example also can be as shown in Figure 4, jointly be made up of corporate server 3 and cloud server 5, with corporate server 3 for major control end, cloud server 5 is to the auxiliary control end of corporate server 3 through Internet connection, when corporate server 3 cannot load, or when supervisor directly cannot manipulate corporate server 3, just can directly switch to cloud server 5 as the server of manipulation.
Therefore, the ejaculator control system of servo service of the present invention and control method, server can be utilized to carry out monitoring into all productive units and operation, when solution is produced with different platform, need through repeatedly surveying the process of formula and setting, another aspect, determining raw material, product, after mould three conditions, specification or the size of producing online all machines even if each are different, still can produce the product of specification of the same race, increase the work efficiency on producing, and the processing parameter set not only can be retained, for when again making like products, directly carry out the amendment of processing parameter, increase the convenience on producing.
The above, only embodiments of the invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be do not depart from technical solution of the present invention content, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (9)
1. an ejaculator control system for servo service, for the production of multiple products with identical characteristics, comprising:
First productive unit, described first productive unit has the first productive unit technological parameter, and the first productive unit specification;
Second productive unit, described second productive unit has the second productive unit specification, and described first productive unit specification is different from described second productive unit specification;
Server, comprise modular converter, described server signal connects described first productive unit and described second productive unit, and described modular converter extrapolates absolute value parameter archives according to described first productive unit specification and described first productive unit technological parameter, and;
Described modular converter extrapolates the second productive unit technological parameter according to described absolute value parameter archives and described second productive unit specification.
2. the ejaculator control system of servo service as claimed in claim 1, described server also comprises storage module, for storing described absolute value parameter archives.
3. the ejaculator control system of servo service as claimed in claim 1, described first productive unit and described second generation unit comprise an alarm device respectively, and a point level signal is connected to each ejaculator, when the duty of described first productive unit and/or described second productive unit presents abnormal, return described server.
4. the ejaculator control system of servo service as claimed in claim 1, wherein said server is cloud server.
5. the ejaculator control system of servo service as claimed in claim 1, also comprise a cloud server, for being connected to described server through Internet connection signal, calculate described absolute value parameter archives and described second productive unit technological parameter with auxiliary described server push.
6. the control method of the ejaculator control system of a servo service, for the production of multiple products with identical characteristics, comprise the first productive unit, second productive unit and server, described server comprises modular converter, and described server signal connects described first productive unit and described second productive unit, described first productive unit has the first productive unit technological parameter, and the first productive unit specification, described second productive unit has the second productive unit specification, and described first productive unit specification is different from described second productive unit specification, described control method comprises the following steps:
Described server receives described first productive unit specification and described first processing parameter;
Described modular converter extrapolates absolute value parameter archives according to the described first productive unit specification received and described first processing parameter;
Described modular converter extrapolates the second productive unit technological parameter according to described absolute value parameter archives and described second productive unit specification; And
Described second productive unit produces the product with described first productive unit identical characteristics according to described second productive unit technological parameter.
7. the control method of the ejaculator control system of servo service as claimed in claim 6, wherein said server more comprises storage module, and the step that described modular converter extrapolates absolute value parameter archives according to the described first productive unit specification received and described first processing parameter comprises: described storage module stores described absolute value parameter archives.
8. the control method of the ejaculator control system of servo service as claimed in claim 6, the step that described modular converter extrapolates the second productive unit technological parameter according to described absolute value parameter archives and described second productive unit specification comprises: determine that described second productive unit is identical with the raw material that described first productive unit uses and/or mould.
9. the control method of the ejaculator control system of servo service as claimed in claim 6, wherein said productive unit comprises an alarm device respectively, described second productive unit is produced according to described second productive unit technological parameter and is comprised with the step of the product of described first productive unit identical characteristics: when the duty of described first productive unit and/or described second productive unit presents abnormal, return described server.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410163734.1A CN105094023A (en) | 2014-04-23 | 2014-04-23 | Servo injection molding machine control system and method |
| TW103121400A TWI550375B (en) | 2014-04-23 | 2014-06-20 | Injection molding machine of control systems has service of a server and a control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410163734.1A CN105094023A (en) | 2014-04-23 | 2014-04-23 | Servo injection molding machine control system and method |
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| CN105094023A true CN105094023A (en) | 2015-11-25 |
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| CN201410163734.1A Pending CN105094023A (en) | 2014-04-23 | 2014-04-23 | Servo injection molding machine control system and method |
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| CN (1) | CN105094023A (en) |
| TW (1) | TWI550375B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107283715A (en) * | 2017-06-20 | 2017-10-24 | 厦门建霖工业有限公司 | A kind of one-time formed device and method of many Shooting Techniques |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI619596B (en) * | 2016-01-08 | 2018-04-01 | Prec Machinery Research&Development Center | Cross-machine injection molding parameter conversion method and system |
| TWI617421B (en) * | 2016-12-06 | 2018-03-11 | 財團法人金屬工業研究發展中心 | Injection parameter setting method applied to injection machine |
| TWI661285B (en) * | 2017-07-14 | 2019-06-01 | 凱柏精密機械股份有限公司 | Remote monitoring system |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201541211A (en) | 2015-11-01 |
| TWI550375B (en) | 2016-09-21 |
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