CN202264372U - Die detection system of injection molding machine - Google Patents
Die detection system of injection molding machine Download PDFInfo
- Publication number
- CN202264372U CN202264372U CN201120395085XU CN201120395085U CN202264372U CN 202264372 U CN202264372 U CN 202264372U CN 201120395085X U CN201120395085X U CN 201120395085XU CN 201120395085 U CN201120395085 U CN 201120395085U CN 202264372 U CN202264372 U CN 202264372U
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- China
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- injection machine
- detection system
- injection molding
- molding machine
- host computer
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- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses a die detection system of an injection molding machine. The die detection system of the injection molding machine comprises an image acquisition unit, an upper computer and at least one lower computer, wherein the image acquisition unit is used for acquiring a die demolding image in a demolding cavity of the injection molding machine in real time; the upper computer is connected with the image acquisition unit and is used for comparing the die demolding image with a prestored standard image so as to judge whether demolding abnormality occurs or not and outputting the judgment result; and the lower computer is connected between the upper computer and a control panel of the corresponding injection molding machine and is used for controlling the control panel of the injection molding machine according to the judgment result output by the upper computer so as to control the injection molding machine to start or stop. The die detection system of the injection molding machine judges whether demolding abnormality occurs or not by photographing the demolding cavity in real time and comparing the image with the prestored standard image and automatically controls the injection molding machine to stop operating when demolding abnormality occurs so as to automatically detect the demolding abnormality. Compared with the conventional manual method, the die detection system of the injection molding machine saves a great deal of labor cost and improves production efficiency.
Description
Technical field
The utility model belongs to the injection machine field, relates in particular to injection machine mould detection system.
Background technology
Injection machine has another name called injection (mo(u)lding) machine or injector.It is to utilize mould for plastics to process the main former of the plastic products of different shape thermoplastic or thermosetting material, and it can heating of plastic, and molten plastic is applied high pressure, makes its ejaculation and is full of die cavity, after solidifying and setting, obtains goods.
The technical process of injection machine comprises the matched moulds and the demoulding, and the demoulding is meant finished product die sinking and process of taking out goods from die cavity behind curing molding.Because in the knockout course, the unusual phenomenon of the demoulding can appear in some goods, therefore, the existing mode that needs through the artificial visually examine detects demoulding phenomenon, and this kind detection mode has been wasted human cost, reduced production efficiency.
The utility model content
The purpose of the utility model embodiment is to provide an injection machine mould detection system, to solve under existing artificial visually examine's mode waste of manpower cost, the problem that production efficiency is low.
The utility model embodiment is achieved in that a kind of injection machine mould detection system, and said system comprises:
Gather the image acquisition units of mold releasability image in the injection machine demoulding chamber in real time;
Connect image acquisition units, with this mold releasability image with the standard picture comparison that prestores and then to judge whether to occur the demoulding unusual and export the host computer of judged result;
At least one is connected between host computer and the corresponding injection machine control panel, controls the injection machine control panel and then controls the slave computer that injection machine starts or stops according to the judged result of host computer output.
Said slave computer can be PLC.
Said host computer can be an industrial computer.
Said image acquisition units can be the ccd image acquisition camera, is electrically connected with said host computer.
Said system can comprise two slave computers that connect host computer.
Said system can also comprise:
Alarm unit, said alarm unit connects host computer, according to the judged result of host computer output, send alarm signal when unusual when the demoulding occurring.
Said alarm unit can be acoustic alarm unit or light alarm unit.
The injection machine mould detection system that the utility model provides is through take pictures to demoulding chamber in real time; And compare with the standard picture that prestores, and then it is unusual to judge whether the demoulding chamber demoulding occurs, and when the demoulding occurring when unusual; Automatically the control injection machine is out of service; Thereby realized the unusual automatic detection of the demoulding compared to existing manual type, has been practiced thrift great deal of labor and improved production efficiency.
Description of drawings
Fig. 1 is the schematic block diagram of the injection machine mould detection system that provides of the utility model.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
As shown in Figure 1, the injection machine mould detection system that the utility model provides comprises: image acquisition units 11 is used for gathering in real time injection machine demoulding chamber mold releasability image; Connect image acquisition units 11, with this mold releasability image with the standard picture comparison that prestores and then to judge whether to occur the demoulding unusual and export the host computer 12 of judged result; At least one is connected between host computer 12 and the corresponding injection machine control panel, controls the injection machine control panel and then controls the slave computer 13 that injection machine starts or stops according to the judged result of host computer 12 outputs.
Preferably, slave computer 13 is PLC.
Preferably, host computer 12 is industrial computers.
Preferably, image acquisition units 11 is ccd image acquisition camera, is electrically connected with said host computer.
Preferably, this injection machine mould detection system comprises two slave computers 13 that connect host computer 12.
Judged result wherein is meant the thimble judging whether all plastic cement take off material fully in the demoulding chamber, judge mould, whether slide block recovers puts, judges whether mold cavity has residue etc. in place.The step that slave computer 13 starts or stops according to the judged result control injection machine control panel and then the control injection machine of host computer 12 output is specifically: when judged result is that all plastic cement do not take off fully that material, the thimble of judging mould, slide block do not recover to put in place and/or when judging that mold cavity has residue, slave computer 13 is controlled the injection machine control panels and then controlled injection machine and stops in the demoulding chamber; When judged result is when all plastic cement take off material fully, thimble, the slide block of judging mould recovers to put in place and/or judge that mold cavity does not have residue in the demoulding chamber, slave computer 13 control injection machine control panels and then the startup of control injection machine.
The injection machine mould detection system that the utility model provides can also comprise: alarm unit 14, alarm unit 14 connects host computers 12, according to the judged result of host computer output, send alarm signal when unusual when the demoulding occurring.Alarm unit 14 can be the alarm unit of audible alarm unit, light alarm unit or alternate manner.
The injection machine mould detection system that the utility model provides is through take pictures to demoulding chamber in real time; And compare with the standard picture that prestores, and then it is unusual to judge whether the demoulding chamber demoulding occurs, and when the demoulding occurring when unusual; Automatically the control injection machine is out of service; Thereby realized the unusual automatic detection of the demoulding compared to existing manual type, has been practiced thrift great deal of labor and improved production efficiency.
The above; Be merely the preferable specific embodiment of the utility model; But the protection domain of the utility model is not limited thereto; Any technical staff who is familiar with the present technique field is equal to replacement or changes according to the technical scheme of the utility model and utility model design thereof in the technical scope that the utility model discloses, and all should be encompassed within the protection domain of the utility model.
Claims (7)
1. injection machine mould detection system is characterized in that said system comprises:
Image acquisition units is used for gathering in real time injection machine demoulding chamber mold releasability image;
Connect image acquisition units, with this mold releasability image with the standard picture comparison that prestores and then to judge whether to occur the demoulding unusual and export the host computer of judged result;
At least one is connected between host computer and the corresponding injection machine control panel, controls the injection machine control panel and then controls the slave computer that injection machine starts or stops according to the judged result of host computer output.
2. injection machine mould detection system as claimed in claim 1 is characterized in that said slave computer is PLC.
3. injection machine mould detection system as claimed in claim 1 is characterized in that said host computer is an industrial computer.
4. injection machine mould detection system as claimed in claim 1 is characterized in that said image acquisition units is the ccd image acquisition camera, is electrically connected with said host computer.
5. injection machine mould detection system as claimed in claim 1 is characterized in that, said system comprises two slave computers that connect host computer.
6. injection machine mould detection system as claimed in claim 1 is characterized in that said system also comprises:
Alarm unit, said alarm unit connects host computer, according to the judged result of host computer output, send alarm signal when unusual when the demoulding occurring.
7. injection machine mould detection system as claimed in claim 6 is characterized in that, said alarm unit is acoustic alarm unit or light alarm unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120395085XU CN202264372U (en) | 2011-10-17 | 2011-10-17 | Die detection system of injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120395085XU CN202264372U (en) | 2011-10-17 | 2011-10-17 | Die detection system of injection molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202264372U true CN202264372U (en) | 2012-06-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120395085XU Expired - Fee Related CN202264372U (en) | 2011-10-17 | 2011-10-17 | Die detection system of injection molding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN202264372U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896752A (en) * | 2012-10-07 | 2013-01-30 | 浙江大学 | System and method for monitoring and alarming mould image of injection moulding machine |
| CN103331887A (en) * | 2013-06-26 | 2013-10-02 | 苏州长发塑胶有限公司 | Demolding detection system for injection molding machine mold |
| CN103496129A (en) * | 2013-09-29 | 2014-01-08 | 天津博信汽车零部件有限公司 | Mold hot runner gum leakage automatic detection system |
| CN104359400A (en) * | 2014-11-11 | 2015-02-18 | 宝利根（东莞）电子科技有限公司 | Detection device and detection method for high-precision embedded multi-terminal plug connector |
| CN104416868A (en) * | 2013-08-27 | 2015-03-18 | 发那科株式会社 | Control device of injection molding machine |
| CN107009589A (en) * | 2016-01-27 | 2017-08-04 | 高瞻资讯股份有限公司 | Mold state detection method |
| CN109693352A (en) * | 2017-10-20 | 2019-04-30 | 牛尾光源有限公司 | Mold monitoring device and mold monitor method |
| CN112060523A (en) * | 2020-09-28 | 2020-12-11 | 珠海格力智能装备有限公司 | Control method and device of injection molding equipment and injection molding equipment |
| CN116051552A (en) * | 2023-03-29 | 2023-05-02 | 苏州悦顺精密机械有限公司 | Mould supervision method and system |
-
2011
- 2011-10-17 CN CN201120395085XU patent/CN202264372U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896752A (en) * | 2012-10-07 | 2013-01-30 | 浙江大学 | System and method for monitoring and alarming mould image of injection moulding machine |
| CN102896752B (en) * | 2012-10-07 | 2014-08-20 | 浙江大学 | System and method for monitoring and alarming mould image of injection moulding machine |
| CN103331887A (en) * | 2013-06-26 | 2013-10-02 | 苏州长发塑胶有限公司 | Demolding detection system for injection molding machine mold |
| CN104416868A (en) * | 2013-08-27 | 2015-03-18 | 发那科株式会社 | Control device of injection molding machine |
| CN103496129B (en) * | 2013-09-29 | 2015-08-26 | 天津博信汽车零部件有限公司 | A kind of mold hot runner gum leakage automatic detection system |
| CN103496129A (en) * | 2013-09-29 | 2014-01-08 | 天津博信汽车零部件有限公司 | Mold hot runner gum leakage automatic detection system |
| CN104359400A (en) * | 2014-11-11 | 2015-02-18 | 宝利根（东莞）电子科技有限公司 | Detection device and detection method for high-precision embedded multi-terminal plug connector |
| CN104359400B (en) * | 2014-11-11 | 2017-08-25 | 宝利根（东莞）电子科技有限公司 | A kind of detection means and detection method of the embedded shaping multi-terminal connection-peg of high accuracy |
| CN107009589A (en) * | 2016-01-27 | 2017-08-04 | 高瞻资讯股份有限公司 | Mold state detection method |
| CN109693352A (en) * | 2017-10-20 | 2019-04-30 | 牛尾光源有限公司 | Mold monitoring device and mold monitor method |
| CN109693352B (en) * | 2017-10-20 | 2022-04-01 | 牛尾光源有限公司 | Mold monitoring device and mold monitoring method |
| CN112060523A (en) * | 2020-09-28 | 2020-12-11 | 珠海格力智能装备有限公司 | Control method and device of injection molding equipment and injection molding equipment |
| CN116051552A (en) * | 2023-03-29 | 2023-05-02 | 苏州悦顺精密机械有限公司 | Mould supervision method and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120606 Termination date: 20171017 |
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| CF01 | Termination of patent right due to non-payment of annual fee |