CN104589604A - Liquid silica gel injection molding system and method for producing liquid silica gel molded product - Google Patents
Liquid silica gel injection molding system and method for producing liquid silica gel molded product Download PDFInfo
- Publication number
- CN104589604A CN104589604A CN201310526883.5A CN201310526883A CN104589604A CN 104589604 A CN104589604 A CN 104589604A CN 201310526883 A CN201310526883 A CN 201310526883A CN 104589604 A CN104589604 A CN 104589604A
- Authority
- CN
- China
- Prior art keywords
- action
- liquid
- silicon gel
- state silicon
- perform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/80—Measuring, controlling or regulating of relative position of mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76568—Position
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a liquid silica gel injection molding control system. The system comprises a control module and a man-machine operation module. The control module is electrically connected to the man-machine operation module. The invention also discloses a method for producing a liquid silica gel molded product. The method comprises the following steps of building a production flow process by control program pre-written by the man-machine operation module, storing the production flow process in a memory of the control module, inputting control parameters into the man-machine operation module, according to production demand, calling the production flow process stored in the memory, by the control module, transmitting an instruction for starting a liquid silica gel injection molding device, and carrying out corresponding processes by the liquid silica gel injection molding device according to the written production flow process and set motion control parameters to produce the corresponding liquid silica gel molded product. The system has the characteristics of good functions and good compatibility.
Description
Technical field
The present invention relates to a kind of control system, particularly relate to a kind of method of liquid-state silicon gel injection forming system and production liquid-state silicon gel shaped article thereof.
Background technology
Injection (mo(u)lding) machine is the one of plastics machinery, and being called for short injector or injection machine, is utilize mould for plastics to make the main former of the plastic products of various shape thermoplastic or thermosetting material.Injection moulding is realized by injection machine and mould.Existing liquid-state silicon gel injection forming machine mostly be use common injection machine to arrange in pairs or groups the liquid-state silicon gel feeder of external import carries out transforming.Current present situation is that different vendor uses different control computers substantially, is all oneself be developed as master to a great extent, thus adopts different Software Development Platforms, hardware interface and development system, the operation standard controlling computer is difficult to unified.Meanwhile, the technological process in existing control program is often more single, for different technique or technological operation complicated a little, substantially cannot operate.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of liquid-state silicon gel injection forming control system, has powerful, compatible strong feature.
In order to solve the problems of the technologies described above, embodiments provide a kind of liquid-state silicon gel injection forming control system, comprising:
Control module, for controlling the folding modulo operation of liquid-state silicon gel injecting glue former, sliding formwork operation, the operation of latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue, penetrating seat operation and injecting glue operation;
With human-machine operation module, the operation that the parameter for realizing between people and described control module exchanges, and the display of the input of execution parameter and parameter;
Described control module is electrically connected with described human-machine operation module;
The internal core program that described control module adopts does secondary development based on the underlying programs system of the precious first computer in Taiwan to obtain, it is applicable to horizontal liquid silicon rubber program stack, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine, vertical dual-sliding plate liquid-state silicon gel injection forming machine three kinds of types, and comprises manual, semi-automatic, full rotation type, mode transfer four kinds of patterns.
For the improvement of technique scheme, described control module comprises (SuSE) Linux OS, memory, sensor, brother woods post and battery valve; Described sensor, memory, brother woods post and battery valve are electrically connected with described (SuSE) Linux OS respectively.
For the further improvement of technique scheme, described sensor comprises folding mould electronic ruler, sliding formwork chi, holder mould chi, penetrates a chi, injecting glue chi, safe grating, latch inductor, gun barrel inductor, safety door switch, matched moulds high-pressure switch, the minimum limitation travel switch of matched moulds, pump glue inductor, ratio cylinder inductor, constant displacement pump inductor, raw material scarce material inductor, color paste pump scarce material inductor, color paste pump electronic ruler, color paste pump atmospheric pressure switch.
Correspondingly, the embodiment of the present invention additionally provides a kind of method utilizing described liquid-state silicon gel injection forming control system to produce liquid-state silicon gel shaped article, has simple to operate, that control accuracy is high, production efficiency is high feature.
In order to solve the problems of the technologies described above, embodiments provide a kind of production method of liquid-state silicon gel injection forming product, comprising the steps:
The control program write in advance by described human-machine operation module sets up production procedure technique, and is stored in the memory of described control module;
By human-machine operation module input control parameter;
According to need of production, call the production procedure technique stored in which memory;
Described control module sends the instruction starting liquid-state silicon gel injection forming machine work, then the action control parameter of the production procedure technique that write of described liquid-state silicon gel injection forming equipment calls and setting performs corresponding action, produces corresponding liquid-state silicon gel shaped article.
For the improvement of technique scheme, set up the step of production procedure technique by described human-machine operation module, be specially:
At the interface of human-machine operation module display, control model is set, the moving range of matched moulds electronic ruler, the moving range of sliding formwork chi, the moving range of holder film chi, penetrate the moving range of a chi, the moving range of injecting glue chi, latch advance and retreat moving range, the cycle of folding mould, cure time, injection pressure and speed, die plate pressure and speed, injection pressure, speed and position, clamp force, gun barrel total kilometres parameter, then described control module controls liquid-state silicon gel injecting glue former according to above-mentioned parameter completely and completes folding modulo operation, sliding formwork operates, latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue operates, penetrate seat operation and injecting glue operation.
For the further improvement of technique scheme, the production method of described liquid-state silicon gel shaped article also comprises action interlocking step:
By folding modulo operation, sliding mode transfer operation, latch positioning action, blowing operation, holder membrane operations, reinforced behaviour, the operation of pump glue, penetrate seat operation and injecting glue operation utilizes internal relay to carry out unifying control, interlocking internal relay when only having all actions to be all OFF state could be ON, and when any one action executing, internal relay is OFF; Only under described internal relay is ON state, could perform output action, perform self-sustaining after this action exports and carry out continuing to export, and internal relay is OFF state, other actions can not perform output, realize interlock function.
Improve further for technique scheme, the production method of described liquid-state silicon gel shaped article also comprises automatic mold-adjustment step:
When liquid-state silicon gel injection forming equipment loads the mould of different-thickness, first liquid-state silicon gel injecting glue former with the mode transfer parameter of less pressure and speed perform thick mould assembling action perform electronic ruler data no longer diminish time, perform once thick flyback action, make matched moulds chi obtain one with mold thickness close first to straight zero-bit; Then liquid-state silicon gel injecting glue former performs die sinking action and moves out a segment distance, then mould assembling action is performed again, and performing the action of matched moulds high pressure makes liquid-state silicon gel injecting glue former by mold-locked, after mold-locked, control module is again by the position of matched moulds chi essence zero, obtains the exact thickness of mould; Subsequently control module sets the location parameter of maximum die sinking by the range calculating die sinking, and determine the position of matched moulds low pressure, then perform die sinking action and then perform mould assembling action to the maximum die sinking position set, after determining to adjust parameter, liquid-state silicon gel injecting glue former can normally run; Finally performing seat precession makes the nozzle top of gun barrel to mould, penetrate a chi parameter when no longer diminishing, the relative value zero of a chi will be penetrated, obtain the location parameter that nozzle mates with mould, and the maximum seat calculated when penetrating range moves back parameter, then perform seat deactuate to do, perform die sinking action, finally complete automatic mold-adjustment action.
For the further improvement of technique scheme, the production method of described liquid-state silicon gel shaped article also comprises automatic binder removal step:
Automatic binder removal function is performed after setting binder removal number of times, liquid-state silicon gel injecting glue former automatically performs pump glue and gun barrel is first filled it up with material by reinforced action, then perform injecting glue action the glue in gun barrel is injected out, then injecting glue homing action is performed, and then perform the action of feeding in raw material of pump glue and gun barrel is filled it up with then perform injecting glue action again, cycle-index like this stops automatic binder removal function after reaching setting value, simultaneously control module calculate accumulative row's gel quantity number.
Implement the embodiment of the present invention, there is following beneficial effect:
Application technical solutions according to the invention, the folding modulo operation of liquid-state silicon gel injecting glue former, mode transfer operation, the operation of latch positioning action, blowing operation, holder membrane operations, feeding operation and injecting glue is completed by the control module with super strong functional, and in control aforesaid operations process, obtain various parameter to control module in conjunction with human-machine operation module effectively to set, thus meet the demand of dissimilar equipment, different kinds of process flow, simple to operate.Use the production method of described liquid-state silicon gel injection forming control system simultaneously, user only need according to the demand of oneself, by human-machine operation module, various parameter is arranged, resume production procedure technique, can go out corresponding liquid-state silicon gel shaped article according to this production procedure explained hereafter, control is simple and production efficiency is high.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a application's part, does not form inappropriate limitation of the present invention, in the accompanying drawings:
The structured flowchart of a kind of liquid-state silicon gel injection forming control system that Fig. 1 provides for the embodiment of the present invention.
Detailed description of the invention
Describe the present invention in detail below in conjunction with accompanying drawing and specific embodiment, be used for explaining the present invention in this illustrative examples of the present invention and explanation, but not as a limitation of the invention.
Embodiment 1:
As shown in Figure 1, liquid-state silicon gel injection forming control system of the present invention, comprises control module 1 and human-machine operation module 2, and described control module 1 is electrically connected with described human-machine operation module 2; Wherein said control module 1 as nucleus module, for controlling the folding modulo operation of liquid-state silicon gel injecting glue former, sliding formwork operation, the operation of latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue, penetrating seat operation and injecting glue operation; The internal core program that it adopts does secondary development based on the underlying programs system of the precious first computer in Taiwan to obtain, it is applicable to horizontal liquid silicon rubber program stack, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine, vertical dual-sliding plate liquid-state silicon gel injection forming machine three kinds of types, and comprises manual, semi-automatic, full rotation type, mode transfer four kinds of patterns; Described human-machine operation module 2 is for realizing the operation that between people and described control module 1, various parameter exchanges, and the display of the input of execution parameter and parameter.
Described control module 1 comprises (SuSE) Linux OS 3, memory 4, sensor 5 and battery valve 6, described (SuSE) Linux OS 3 is electrically connected with described memory 4, sensor 5 and battery valve 6 respectively, namely described memory 4, sensor 5 and battery valve 6 are controlled by described 3 respectively, and the information feed back extremely described (SuSE) Linux OS 3 that will sense implemented by described sensor 5, so that described (SuSE) Linux OS 3 is made send corresponding instruction.Described memory 4, for storing the various information of described (SuSE) Linux OS 3, comprises the production procedure technique set up by human-machine operation module 2.
Described sensor 5 comprises folding mould electronic ruler 7, sliding formwork chi 8, holder mould chi 9, penetrate a chi 10, injecting glue chi 11, safe grating 12, latch inductor 13, gun barrel inductor 14, safety door switch 15, matched moulds high-pressure switch 16, the minimum limitation travel switch 17 of matched moulds, pump glue inductor 18, ratio cylinder inductor 19, constant displacement pump inductor 20, raw material lacks material inductor 21, color paste pump lacks material inductor 22, color paste pump electronic ruler 23, color paste pump atmospheric pressure switch 24, wherein, described folding mould electronic ruler 7 is for effectively controlling die sinking, the accurate location of matched moulds movement, described sliding formwork chi 8 is for effectively controlling the accurate location of sliding formwork movement in mode transfer operation, described holder film chi 9 for monitor liquid-state silicon gel injecting glue former carry out holder modulo operation time mould by the height lifted, a described chi 10 of penetrating for determining that described liquid-state silicon gel injecting glue former penetrates the position of seat when carrying out injecting glue operation, thus effective control to penetrate an oil cylinder on move or move down action, described injecting glue chi 11 for monitoring the stroke of liquid-state silicon gel injecting glue former injecting glue oil cylinder when carrying out injecting glue operation, thus determines the position that injecting glue oil cylinder declines or rises, so determine the glue amount that silica-gel injection gun barrel outpours number, described safe grating 12 is a kind of photo-electric safety protective devices, by launching infrared ray, producing protection light curtain, when light curtain is blocked, sending shielding signals, control tool proemial liquid-state silicon gel injecting glue former and quit work, avoid security incident occurs, described latch inductor 13 comprises latch and enters to limit inductor and latch to move back limit inductor, is entering and exiting the accurate location in process for effectively controlling latch, for detecting, whether described liquid-state silicon gel injecting glue former is reinforced in silica-gel injection gun barrel when carrying out injecting glue operation fills it up with described gun barrel inductor 14, described safety door switch 15 has two, for controlling the opening and closing of safety door, described matched moulds high-pressure switch 16 is for controlling startup and the closedown of described matched moulds process mesohigh, the minimum limitation travel switch 17 of described matched moulds is for controlling the minimum stroke reached in die closing operation, described pump glue inductor 18 comprises four, and it is divided into two groups, often comprises pump glue upper limit inductor and pump glue lower limit inductor in group, jointly prays the position in control pump glue moving process, whether described ratio cylinder inductor 19 also comprises two, full for responding to the consumption adding material in it, described constant displacement pump inductor 20 is for the consumption of accurate test substance, thus the effective value controlled as presetting, whether described raw material lacks material inductor 21 and is finished for Real-Time Monitoring raw material, is finished, reports to the police, described color paste pump lacks material inductor 22 for the content of mill base in Real-Time Monitoring color paste pump, if be finished, reports to the police, described color paste pump electronic ruler 23 is for measuring the consumption adding mill base in described color paste pump, described color paste pump atmospheric pressure switch 24 is as the switch increasing color paste pump air pressure.
Liquid-state silicon gel injection forming control system of the present invention, is applicable to horizontal liquid silicon rubber program stack, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine and vertical dual-sliding plate liquid-state silicon gel injecting program machine.Applied widely, simultaneously can also according to the demand in often kind of device fabrication process, specify the different technological process of productions, meet need of production, the present embodiment is then for horizontal liquid silicon rubber program stack.
Utilize described liquid-state silicon gel injection forming control system to produce the method for liquid-state silicon gel shaped article, concrete steps are as follows:
(1) production procedure technique is set up by described human-machine operation module 2, the interface that this flow process need be shown by human-machine operation module 2 arranges various parameter, such as: control model, the moving range of matched moulds electronic ruler 7, the moving range of sliding formwork chi 8, the moving range of holder film chi 9, penetrate the moving range of a chi 10, the moving range of injecting glue chi 11, latch advance and retreat moving range, the cycle of folding mould, cure time, injection pressure and speed, die plate pressure and speed, injection pressure, speed and position, clamp force, gun barrel total kilometres parameter, then described control module controls horizontal liquid silicon rubber program stack according to above-mentioned parameter completely and completes folding modulo operation, sliding formwork operates, latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue operates, penetrate seat operation and injecting glue operation.All parameters determine liquid-state silicon gel injecting glue former in process of production and complete folding modulo operation, turntable rotation and latch positioning action, holder membrane operations, feeding operation and injecting glue operating process Plays above.Meanwhile, the production procedure technique of above foundation is all stored in memory 4;
(2) the production procedure technique set up of described control module 1 invocation step (1), the state modulator liquid-state silicon gel injecting glue former in strict accordance with setting in step (1) operates;
(3) instruction that sends according to described control module 1 of described horizontal liquid silicon rubber program stack, first before, safety door is closed as enabling signal, first front safety door checks after closing whether holder mould chi 9 falls back on the position of position at holder mould, if execution mould assembling action, mould assembling action has matched moulds 1, matched moulds 2, matched moulds 3, matched moulds 4, low pressure, high pressure six kinds of action parameters, matched moulds 1 ~ 4 is shifting formwork responsiveness controling parameters, and low pressure is for checking in mould whether there is impurity foreign matter; Cause mould can not close tightly if there is foreign matter in mould, folding mould electronic ruler 7 does not arrive the position of matched moulds low pressure, then horizontal liquid silicon rubber program stack performs die sinking action, then performs holder mould, blowing action, the product do not unloaded is carried out discharging work again, and then performs mould assembling action; Cause mould can not close tightly if still there is foreign matter in mould; folding mould electronic ruler 7 does not arrive the position of matched moulds low pressure; horizontal liquid silicon rubber program stack perform aforesaid operations again until number of times reach setting value after liquid-state silicon gel injecting glue former parameter alarm quit work, this low compression functions is for the protection of mould.After executing low voltage activate, horizontal liquid silicon rubber program stack starts to perform high pressure action, performing high pressure action is that hydraulic system makes horizontal liquid silicon rubber program stack can export larger clamp force by mold-locked toward input pressure in matched moulds large tank, when the pressure increase for matched moulds large tank, make the pressure switch detecting pressure in matched moulds large tank be after ON state, then the time delay that control module 1 performs high pressure again stop mould assembling action.Then perform core rod and warm function, horizontal liquid silicon rubber program stack does not now perform any action, waits for that core rod is heated to preset temperature by the mould of high temperature.Then perform seat precession and make mobile gun barrel, gun barrel nozzle can be withstood on mould mouth.If the Selecting parameter of control module 1 uses vavuum pump function, so first horizontal liquid silicon rubber program stack performs vavuum pump action, and activate external equipment, vavuum pump carries out the action vacuumized, then perform injecting glue action, injecting glue action is divided into 8 sections of speeds control and 2 sections of holding pressure control.Then injecting glue homing action is performed, injecting glue homing action and start to perform cure time, then perform and penetrate a fallback action, then perform reinforced action and gun barrel is filled full liquid-state silicon gel raw material, if reinforced action reaches after upper limit position or charging times reach setting value, horizontal liquid silicon rubber program stack automatically performs reinforced homing action, then performs the action of pump glue.Constant displacement pump is filled it up with respectively A, B two kinds of glue.After cure time arrives, horizontal liquid silicon rubber program stack performs die sinking action, and die sinking action is divided into pressure release, die sinking 1, die sinking 2, die sinking 3, die sinking 4; Pressure release action opens relief valve the pressure in matched moulds large tank can be let out remove, and make horizontal liquid silicon rubber program stack can perform die sinking action, die sinking 1 ~ 4 is the speed of moving mold controling parameters of die sinking.Perform the action of holder mould, blowing action after die sinking action executing completes, send work order to manipulator, number of times produced in record, completes the automatic production procedure of liquid-state silicon gel shaped article.
Embodiment 2:
The present embodiment and embodiment 1 difference are only: in the production method of described liquid-state silicon gel injecting glue shaped article, and increase action interlocking step, it is specially:
By folding modulo operation, sliding mode transfer operation, latch positioning action, blowing operation, holder membrane operations, reinforced behaviour, the operation of pump glue, penetrate seat operation and injecting glue operation utilizes internal relay to carry out unifying control, interlocking internal relay when only having all actions to be all OFF state could be ON, and when any one action executing, internal relay is OFF; Only under described internal relay is ON state, could perform output action, perform self-sustaining after this action exports and carry out continuing to export, and internal relay is OFF state, other actions can not perform output, realize interlock function.
This step can go out corresponding liquid-state silicon gel shaped article in strict accordance with production procedure explained hereafter by more effective guarantee liquid-state silicon gel injecting glue former.
Embodiment 3:
The present embodiment and embodiment 1 difference are only: in the production method of described liquid-state silicon gel injecting glue shaped article, and increase automatic mold-adjustment step, it is specially:
First horizontal liquid silicon rubber program stack with the mode transfer parameter of less pressure and speed perform thick mould assembling action perform electronic ruler data no longer diminish time, perform once thick flyback action, make matched moulds chi obtain one with mold thickness close first to straight zero-bit; Then horizontal liquid silicon rubber program stack performs die sinking action and moves out a segment distance, then mould assembling action is performed again, and performing the action of matched moulds high pressure makes horizontal liquid silicon rubber program stack by mold-locked, after mold-locked, control module is again by the position of matched moulds chi essence zero, obtains the exact thickness of mould; Subsequently control module sets the location parameter of maximum die sinking by the range calculating die sinking, and determine the position of matched moulds low pressure, then perform die sinking action and then perform mould assembling action to the maximum die sinking position set, after determining to adjust parameter, liquid-state silicon gel injecting glue former can normally run; Finally performing seat precession makes the nozzle top of gun barrel to mould, penetrate a chi parameter when no longer diminishing, the relative value zero of a chi will be penetrated, obtain the location parameter that nozzle mates with mould, and the maximum seat calculated when penetrating range moves back parameter, then perform seat deactuate to do, perform die sinking action, finally complete automatic mold-adjustment action.
Embodiment 4:
The present embodiment and embodiment 1 difference are only: in the production method of described horizontal liquid silicon rubber program stack, and increase automatic binder removal step, it is specially:
Automatic binder removal function is performed after setting binder removal number of times, horizontal liquid silicon rubber program stack automatically performs pump glue and gun barrel is first filled it up with material by reinforced action, then perform injecting glue action the glue in gun barrel is injected out, then injecting glue homing action is performed, and then perform the action of feeding in raw material of pump glue and gun barrel is filled it up with then perform injecting glue action again, cycle-index like this stops automatic binder removal function after reaching setting value, simultaneously control module calculate accumulative row's gel quantity number.
Above-mentioned work is that the capacity by calculating the pipeline from reinforced entrance to silica-gel injection gun barrel can obtain exporting the weight of old glue in pipeline, then by calculating glue amount that each injecting glue exports thus obtaining, from the surplus of old glue in pipeline, when can arriving in gun barrel it can thus be appreciated that adjust the virgin rubber after color.
Embodiment 5:
The present embodiment and embodiment 1 difference are only: in the production method of described liquid-state silicon gel injecting glue shaped article, increase action interlocking, automatic mold-adjustment, automatically binder removal step, specifically then described above, do not repeat them here.
The present embodiment then controls the high-quality output of described liquid-state silicon gel shaped article to greatest extent.
Embodiment 6:
The difference of the present embodiment and embodiment 1 is only: use vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine, therefore its work concrete operations are as follows:
Its with right startup button for enabling signal, first right startup button checks after pressing whether holder mould chi 9 falls back on the position of position at holder mould, if if perform sliding mode positioning detection sliding template to skid off the position put in place, perform sliding formwork precession and do, if sliding mode positioning enters the position of position at sliding formwork, latch precession is done, if slide plate is not when entering on position or the position that goes out to put in place, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine produces alarm warning requirements and first performs after sliding formwork puts in place and perform automatic operation.Latch performs mould assembling action after entering position, mould assembling action has matched moulds 1, matched moulds 2, matched moulds 3, matched moulds 4, low pressure, high pressure action parameter, matched moulds 1 ~ 4 is shifting formwork responsiveness controling parameters, low pressure is for checking in mould whether have impurity foreign matter, if have foreign matter to cause mould not close in mould fit the position that mould chi does not arrive matched moulds low pressure, then vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine performs die sinking action, perform holder mould again, the product do not unloaded is carried out discharging work by blowing action again, and then perform mould assembling action, if have foreign matter to cause mould not close in mould fit the position that mould chi does not arrive matched moulds low pressure, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine performs aforesaid operations again until number of times reaches setting value rear vertical type list slide plate fluid silicone rubber injection (mo(u)lding) machine parameter alarm quits work, low compression functions is for the protection of mould.Execute low voltage activate rear vertical type list slide plate fluid silicone rubber injection (mo(u)lding) machine to start to perform high pressure action, performing high pressure action is that hydraulic system makes vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine can export larger clamp force by mold-locked toward input pressure in matched moulds large tank, after the pressure increase for matched moulds large tank makes the pressure switch of pressure in detection matched moulds large tank be ON state, then the time delay that control module 1 performs high pressure again stop mould assembling action.Then perform core rod and warm function, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine does not perform any action, waits for that core rod is heated a period of time by the mould of high temperature.Then perform seat precession and make mobile gun barrel, gun barrel nozzle can be withstood on mould mouth.If control module 1 Selecting parameter uses vavuum pump function, first so vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine performs vavuum pump action, activate the action that external equipment vavuum pump carries out vacuumizing, then perform injecting glue action, injecting glue action is divided into 8 sections of speeds control and 2 sections of holding pressure control.Then injecting glue homing action is performed, injecting glue homing action and start to perform cure time, then perform and penetrate a fallback action, then perform reinforced action and gun barrel is filled full liquid-state silicon gel raw material, if reinforced action reaches after upper limit position or charging times reach setting value, vertical dual-sliding plate liquid-state silicon gel injection forming machine automatically performs reinforced homing action, then performs the action of pump glue and constant displacement pump is filled it up with respectively A, B two kinds of glue.Cure time arrives the two slide plate liquid-state silicon gel injection forming machine of rear vertical type and performs die sinking action, die sinking action is divided into pressure release, die sinking 1, die sinking 2, die sinking 3, die sinking 4, pressure release action opens relief valve the pressure in matched moulds large tank can be let out remove, make vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine can perform die sinking action, die sinking 1 ~ 4 is the speed of moving mold controling parameters of die sinking.After die sinking action executing completes, execution latch deactuate is done, and after latch deactuate completes, execution skids off action, and sliding formwork performs the action of holder mould, blowing action after arriving and skidding off the position that puts in place, and send work order to manipulator, number of times produced in record, completes automatic flow.Semiautomatic-mode needs to click right startup button again and carries out triggering next round automatic flow, and fully automatic mode is for waiting for that the two slide plate liquid-state silicon gel injection forming machine of rear vertical type interval time performs next round workflow again.
Embodiment 7:
The difference of the present embodiment and embodiment 1 is only: use vertical dual-sliding plate liquid-state silicon gel injection forming machine, and therefore its work concrete operations are as follows:
It has left startup and right startup button 2 enabling signals, when sliding template be in the left side put in place position time by bottom left start can activate auto-programming, when slide plate be in the right put in place position time start button by bottom right and can activate auto-programming, if vertical dual-sliding plate liquid-state silicon gel injection forming machine produces alarm warning requirements and first performs after sliding formwork puts in place and perform automatic operation when slide plate is not on the position that a left side puts in place or the right side puts in place.First auto-programming checks after starting whether left and right Tuo Mo chi falls back on the position of position at holder mould, does otherwise first perform holder mould deactuate to do if perform to slide.Perform latch precession after sliding formwork action puts in place to position, latch performs mould assembling action after entering position, mould assembling action has matched moulds 1, matched moulds 2, matched moulds 3, matched moulds 4, low pressure, high pressure action parameter, matched moulds 1 ~ 4 is shifting formwork responsiveness controling parameters, low pressure is for checking in mould whether have impurity foreign matter, if have foreign matter to cause mould not close in mould fit the position that mould chi does not arrive matched moulds low pressure, then vertical dual-sliding plate liquid-state silicon gel injection forming machine performs die sinking action, perform holder mould again, the product do not unloaded is carried out discharging work by blowing action again, and then perform mould assembling action, if have foreign matter to cause mould not close in mould fit the position that mould chi does not arrive matched moulds low pressure, vertical dual-sliding plate liquid-state silicon gel injection forming machine performs aforesaid operations again until after number of times reaches setting value, vertical dual-sliding plate liquid-state silicon gel injection forming machine parameter alarm quits work, low compression functions is for the protection of mould.Execute the two slide plate liquid-state silicon gel injection forming machine of low voltage activate rear vertical type, start to perform high pressure action, performing high pressure action is that hydraulic system makes vertical dual-sliding plate liquid-state silicon gel injection forming machine can export larger clamp force toward input pressure in matched moulds large tank, by mold-locked, after the pressure increase for matched moulds large tank makes the pressure switch of pressure in detection matched moulds large tank be ON state, then the time delay that control module 1 performs high pressure again stop mould assembling action.Then perform core rod and warm function, vertical dual-sliding plate liquid-state silicon gel injection forming machine does not perform any action and waits for that core rod is heated a period of time by the mould of high temperature.Then perform seat precession to make mobile gun barrel gun barrel nozzle can be withstood on mould mouth.If control module 1 Selecting parameter uses vavuum pump function, so first vertical dual-sliding plate liquid-state silicon gel injection forming machine performs the action that vavuum pump action activation external equipment vavuum pump carries out vacuumizing, then perform injecting glue action, injecting glue action is divided into 8 sections of speeds control and 2 sections of holding pressure control.Then injecting glue homing action is performed, injecting glue homing action and start to perform cure time, then perform and penetrate a fallback action, then perform reinforced action and gun barrel is filled full liquid-state silicon gel raw material, if reinforced action reaches after upper limit position or charging times reach setting value, vertical dual-sliding plate liquid-state silicon gel injection forming machine automatically performs reinforced homing action, then performs the action of pump glue and constant displacement pump is filled it up with respectively A, B two kinds of glue.Cure time arrives the two slide plate liquid-state silicon gel injection forming machine of rear vertical type and performs die sinking action, die sinking action is divided into pressure release, die sinking 1, die sinking 2, die sinking 3, die sinking 4, pressure release action opens relief valve the pressure in matched moulds large tank can be let out remove, make vertical dual-sliding plate liquid-state silicon gel injection forming machine can perform die sinking action, die sinking 1 ~ 4 is the speed of moving mold controling parameters of die sinking.Die sinking action executing completes auto-programming to be terminated, and number of times produced in record.Semiautomatic-mode needs to press another startup button and carries out triggering next round automatic flow, and fully automatic mode is for waiting for that the two slide plate liquid-state silicon gel injection forming machine of rear vertical type interval time performs next round workflow again.First perform holder mould deactuate after next round work starts to do then to perform latch deactuate work, after latch deactuate completes, the action of execution sliding formwork moves into another side template, the sliding formwork postpone that puts in place performs latch precession and does, then the holder mould action of another side, blowing action is performed, work order is sent, the action that then execution mould assembling action etc. are described above to manipulator.
Above the technical scheme that the embodiment of the present invention provides is described in detail, apply specific case herein to set forth the principle of the embodiment of the present invention and embodiment, the explanation of above embodiment is only applicable to the principle helping to understand the embodiment of the present invention; Meanwhile, for one of ordinary skill in the art, according to the embodiment of the present invention, detailed description of the invention and range of application all will change, and in sum, this description should not be construed as limitation of the present invention.
Claims (8)
1. a liquid-state silicon gel injection forming system, is characterized in that, comprising:
Control module, for controlling the folding modulo operation of liquid-state silicon gel injecting glue former, sliding formwork operation, the operation of latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue, penetrating seat operation and injecting glue operation;
With human-machine operation module, the operation that the parameter for realizing between people and described control module exchanges, and the display of the input of execution parameter and parameter;
Described control module is electrically connected with described human-machine operation module;
The internal core program that described control module adopts does secondary development based on the underlying programs system of the precious first computer in Taiwan to obtain, it is applicable to horizontal liquid silicon rubber program stack, vertical single slide plate fluid silicone rubber injection (mo(u)lding) machine, vertical dual-sliding plate liquid-state silicon gel injection forming machine three kinds of types, and comprises manual, semi-automatic, full rotation type, mode transfer four kinds of patterns.
2. liquid-state silicon gel injection forming system according to claim 1, is characterized in that:
Described control module comprises (SuSE) Linux OS, memory, sensor and battery valve;
Described sensor, memory and battery valve are electrically connected with described (SuSE) Linux OS respectively.
3. liquid-state silicon gel injection forming system according to claim 2, is characterized in that:
Described sensor comprises folding mould electronic ruler, sliding formwork chi, holder mould chi, penetrates a chi, injecting glue chi, safe grating, latch inductor, gun barrel inductor, safety door switch, matched moulds high-pressure switch, the minimum limitation travel switch of matched moulds, pump glue inductor, ratio cylinder inductor, constant displacement pump inductor, raw material scarce material inductor, color paste pump scarce material inductor, color paste pump electronic ruler, color paste pump atmospheric pressure switch.
4. utilize the liquid-state silicon gel injection forming system described in claim 1 to produce a method for liquid-state silicon gel shaped article, it is characterized in that, comprise the steps:
The control program write in advance by described human-machine operation module sets up production procedure technique, and is stored in the memory of described control module;
By human-machine operation module input control parameter;
According to need of production, call the production procedure technique stored in which memory;
Described control module sends the instruction starting liquid-state silicon gel injection forming machine work, then the action control parameter of the production procedure technique that write of described liquid-state silicon gel injection forming equipment calls and setting performs corresponding action, produces corresponding liquid-state silicon gel shaped article.
5. the production method of liquid-state silicon gel shaped article according to claim 4, is characterized in that:
Set up the step of production procedure technique by described human-machine operation module, be specially:
At the interface of human-machine operation module display, control model is set, the moving range of matched moulds electronic ruler, the moving range of sliding formwork chi, the moving range of holder film chi, penetrate the moving range of a chi, the moving range of injecting glue chi, latch advance and retreat moving range, the cycle of folding mould, cure time, injection pressure and speed, die plate pressure and speed, injection pressure, speed and position, clamp force, gun barrel total kilometres parameter, then described control module controls liquid-state silicon gel injecting glue former according to above-mentioned parameter completely and completes folding modulo operation, sliding formwork operates, latch positioning action, blowing operation, holder membrane operations, feeding operation, pump glue operates, penetrate seat operation and injecting glue operation.
6. the production method of liquid-state silicon gel shaped article according to claim 4, is characterized in that:
The production method of described liquid-state silicon gel shaped article also comprises action interlocking step:
By folding modulo operation, sliding mode transfer operation, latch positioning action, blowing operation, holder membrane operations, reinforced behaviour, the operation of pump glue, penetrate seat operation and injecting glue operation utilizes internal relay to carry out unifying control, interlocking internal relay when only having all actions to be all OFF state could be ON, and when any one action executing, internal relay is OFF; Only under described internal relay is ON state, could perform output action, perform self-sustaining after this action exports and carry out continuing to export, and internal relay is OFF state, other actions can not perform output, realize interlock function.
7. the production method of liquid-state silicon gel shaped article according to claim 4, is characterized in that:
The production method of described liquid-state silicon gel shaped article also comprises automatic mold-adjustment step:
First liquid-state silicon gel injecting glue former with the mode transfer parameter of less pressure and speed perform thick mould assembling action perform electronic ruler data no longer diminish time, perform once thick flyback action, make matched moulds chi obtain one with mold thickness close first to straight zero-bit; Then liquid-state silicon gel injecting glue former performs die sinking action and moves out a segment distance, then mould assembling action is performed again, and performing the action of matched moulds high pressure makes liquid-state silicon gel injecting glue former by mold-locked, after mold-locked, control module is again by the position of matched moulds chi essence zero, obtains the exact thickness of mould; Subsequently control module sets the location parameter of maximum die sinking by the range calculating die sinking, and determine the position of matched moulds low pressure, then perform die sinking action and then perform mould assembling action to the maximum die sinking position set, after determining to adjust parameter, liquid-state silicon gel injecting glue former can normally run; Finally performing seat precession makes the nozzle top of gun barrel to mould, penetrate a chi parameter when no longer diminishing, the relative value zero of a chi will be penetrated, obtain the location parameter that nozzle mates with mould, and the maximum seat calculated when penetrating range moves back parameter, then perform seat deactuate to do, perform die sinking action, finally complete automatic mold-adjustment action.
8. the production method of liquid-state silicon gel shaped article according to claim 4, is characterized in that:
The production method of described liquid-state silicon gel shaped article also comprises automatic binder removal step:
Automatic binder removal function is performed after setting binder removal number of times, liquid-state silicon gel injecting glue former automatically performs pump glue and gun barrel is first filled it up with material by reinforced action, then perform injecting glue action the glue in gun barrel is injected out, then injecting glue homing action is performed, and then perform the action of feeding in raw material of pump glue and gun barrel is filled it up with then perform injecting glue action again, cycle-index like this stops automatic binder removal function after reaching setting value, simultaneously control module calculate accumulative row's gel quantity number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310526883.5A CN104589604B (en) | 2013-10-30 | 2013-10-30 | Liquid-state silicon gel injection forming system and its method for producing liquid-state silicon gel shaped article |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310526883.5A CN104589604B (en) | 2013-10-30 | 2013-10-30 | Liquid-state silicon gel injection forming system and its method for producing liquid-state silicon gel shaped article |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104589604A true CN104589604A (en) | 2015-05-06 |
| CN104589604B CN104589604B (en) | 2017-10-24 |
Family
ID=53115821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310526883.5A Active CN104589604B (en) | 2013-10-30 | 2013-10-30 | Liquid-state silicon gel injection forming system and its method for producing liquid-state silicon gel shaped article |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104589604B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106325232A (en) * | 2015-07-02 | 2017-01-11 | 萧鹏程 | Mold manufacture automatic production control system and method |
| CN106965397A (en) * | 2017-05-30 | 2017-07-21 | 天津颐和中威精密机器有限公司 | A kind of injection molding counting control system |
| CN109016555A (en) * | 2018-10-08 | 2018-12-18 | 中山市科腾机械有限公司 | A kind of mushy stage silica gel molding machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6275741B1 (en) * | 1998-10-05 | 2001-08-14 | Husky Injection Molding Systems Ltd. | Integrated control platform for injection molding system |
| CN1539618A (en) * | 2003-11-03 | 2004-10-27 | 北京诚信昌科贸公司 | Full electronic servo control system in use for plastic-injection moulding machine |
| CN201009410Y (en) * | 2006-11-07 | 2008-01-23 | 新普塑(上海)机械有限公司 | Full-electric plastic injection machine control device |
| CN101131580A (en) * | 2007-10-10 | 2008-02-27 | 宁波弘讯科技有限公司 | Novel man-machine control device for injection molding machine and method thereof |
| CN201186480Y (en) * | 2008-04-01 | 2009-01-28 | 新普塑(上海)机械有限公司 | Mold open-close drive control device of electric plastic injection machine |
-
2013
- 2013-10-30 CN CN201310526883.5A patent/CN104589604B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6275741B1 (en) * | 1998-10-05 | 2001-08-14 | Husky Injection Molding Systems Ltd. | Integrated control platform for injection molding system |
| CN1539618A (en) * | 2003-11-03 | 2004-10-27 | 北京诚信昌科贸公司 | Full electronic servo control system in use for plastic-injection moulding machine |
| CN201009410Y (en) * | 2006-11-07 | 2008-01-23 | 新普塑(上海)机械有限公司 | Full-electric plastic injection machine control device |
| CN101131580A (en) * | 2007-10-10 | 2008-02-27 | 宁波弘讯科技有限公司 | Novel man-machine control device for injection molding machine and method thereof |
| CN201186480Y (en) * | 2008-04-01 | 2009-01-28 | 新普塑(上海)机械有限公司 | Mold open-close drive control device of electric plastic injection machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106325232A (en) * | 2015-07-02 | 2017-01-11 | 萧鹏程 | Mold manufacture automatic production control system and method |
| CN106965397A (en) * | 2017-05-30 | 2017-07-21 | 天津颐和中威精密机器有限公司 | A kind of injection molding counting control system |
| CN109016555A (en) * | 2018-10-08 | 2018-12-18 | 中山市科腾机械有限公司 | A kind of mushy stage silica gel molding machine |
| CN109016555B (en) * | 2018-10-08 | 2024-04-19 | 中山市科腾机械有限公司 | Solid-liquid state silica gel forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104589604B (en) | 2017-10-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202016158U (en) | Intelligent injection molding machine | |
| CN101879775B (en) | Automatic technological parameter-optimizing injection molding machine control system and control method thereof | |
| CN109159392A (en) | A kind of method and control system of moulding mold processing parameters Automatic Optimal | |
| CN100491106C (en) | Full electronic servo control system in use for plastic-injection moulding machine | |
| CN202264372U (en) | Die detection system of injection molding machine | |
| CN104589604A (en) | Liquid silica gel injection molding system and method for producing liquid silica gel molded product | |
| CN105773907B (en) | A kind of joints of optical fibre electronic tag plug and its injection moulding process | |
| CN103507243A (en) | Method for manufacturing plastic products and all-electric type plastic injection molding machine | |
| CN201538022U (en) | Device for module chamber temperature controlling and pressure maintaining process | |
| CN103213239A (en) | Light guide plate making method | |
| CN114347413A (en) | Intelligent control system for injection molding and control method thereof | |
| CN206663652U (en) | A kind of double-colored encapsulated injection mold | |
| CN210257151U (en) | Multi-injection molding machine linkage injection molding precision control system | |
| CN206048690U (en) | A kind of antiseized front mode structure of injection mold | |
| CN2736150Y (en) | Full electronic servo control system used for plastic injection moulding machine | |
| CN101879774A (en) | Forming control system and in-mold decoration forming method using same | |
| CN106079269A (en) | A kind of injection mold | |
| CN110774553A (en) | Multi-injection molding machine linkage injection molding precision control system and control method thereof | |
| CN201382753Y (en) | Automatic mold cleaning device | |
| CN206066888U (en) | A kind of injection machine mould protection device based on power control method | |
| CN106891496B (en) | High-speed injection molding machine based on FPGA projects position capture systems and method | |
| CN105082609A (en) | Method for automatically regulating stroke of oil cylinder | |
| CN203046131U (en) | Die structure for injection molding and rubber coating | |
| CN203485392U (en) | IML process injection mould with air cylinder | |
| CN203805229U (en) | Double-color injection molding machine for in-mold labeling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: Hai road Guangzhou city Guangdong province 511450 Panyu District Shiji Town, No. 115 Applicant after: GUANGZHOU TIANYUAN SILICONE MACHINERY TECHNOLOGY CO., LTD. Address before: 2 cross road 511400 Guangdong city of Guangzhou province Panyu District Shi Lou Zhen Shi Qing Lu Chigang Industrial Zone No. 2, two Applicant before: Guangzhou Tianyuan Rubber Products Co., Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |