CN106325232A - Mold manufacture automatic production control system and method - Google Patents
Mold manufacture automatic production control system and method Download PDFInfo
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- CN106325232A CN106325232A CN201510386488.0A CN201510386488A CN106325232A CN 106325232 A CN106325232 A CN 106325232A CN 201510386488 A CN201510386488 A CN 201510386488A CN 106325232 A CN106325232 A CN 106325232A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45226—Process control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a mold manufacture automatic control system and method. The system comprises a calculation control module, a data storage module, an instruction and program input module, an input module, an output module and an external connection output module, wherein the data storage module, the instruction and program input module, the input module, the output module and the external connection output module are connected with the calculation control module. According to the mold manufacture automatic control system and method of the invention, relevant basic data information is established in a computer; a mold which is required to be machined actually is designed; various parts of the mold which are to be machined are classified according to the basic data information; and automatic protection scheduling, management and control are carried out. Since the corresponding basic data information is built through using the computer, in sequent actual production, mold production and machining can be arranged in an expected manner according to the basic data information, expected cost can be calculated, and therefore, an entire production flow can be optimized.
Description
Technical field
The present invention relates to automated production field, particularly relate to the control of a kind of Making mold automatization
System and method processed.
Background technology
In mould manufacturing and processing enterprise, owing to the mould related to is of a great variety, and the adding of mould
Work difficulty also differs.Such as, according to the function distinguishing produced, there are plastic mould, compression mod
Tool, hardware dies, and work in-process, the mould needs that some moulds need the oblique top demoulding, have
Line position, some moulds do not have the oblique top demoulding to however it is necessary that line position, etc., different mould processing
Difficulty makes a big difference, also precision problem of mould etc., and these result at mould raw
Produce processing enterprise, be difficult to the processing progress of employee, produce performance carry out reasonable, effectively examine
Core.
From the point of view of in terms of another, field of mould production is also to have certain rule can follow, such as
The process sequence of mould, it is common that processing core rod (also referred to as die), then processes oblique top,
Post-treatment other, the limited order of processes is typically also in compliance with the place first carrying out computer gong bed
Reason, then by CNC roughing, carries out polish the most again.How according to these rules,
Setting up a set of perfect Making mold control method is the mesh that the present inventor is devoted to research and development always
Mark.
Summary of the invention
The technical problem to be solved is that in the presence of overcoming the processing of current mould
Problem, it is provided that a kind of Making mold automation control system and method.
In order to solve above-mentioned technical problem, in the present invention, mould manufacturing automation control system provides
Techniques below scheme: this Making mold automation control system includes: calculation control module,
This calculation control module uses computer as operation control main body, and the data being responsible for system is adjusted
Take, control and calculation process；Data storage module, this data storage module with data base or
The mode of list inputs in a computer and stores relevant base data information, this data information
Module at least includes: basic document memory module and basic mould data storage module；Instruction and
Program input module, this instruction and program input module are corresponding to computer control module input
Instruction and operation program；Input module, this input module uses input equipment to deposit to basic data
Storage module inputs corresponding data information, instruction encoding；Output module, this output module is
Data and the information of output are shown by printer, display screen；External output module, this is external defeated
Go out module data and the information of system to be exported in other external systems by output interface；Institute
Data storage module, instruction and the program input module stated, input module, output module, outer
Connect output module to be connected with calculation control module.
Furthermore, in technique scheme, described input module include for following arbitrarily
The combination of equipment: keyboard, mouse, scanner, barcode scanning gun.
Furthermore, in technique scheme, described external input module includes: occurrences in human life
Management system, financial management system, by external input module by relevant information and data input
To external Human Resources Management System, financial management system.By external input module, can be by this
During in system, the related data of storage is directly output to the system that other are outside, such as personnel management
System, financial management system, thus realize the synchronization of data, it is simple to personnel management and finance pipe
Reason, improves the efficiency of whole production technology.
In order to solve above-mentioned technical problem, in the present invention, mould manufacturing automation control system provides
Techniques below scheme: the method is to need to set up relevant basis money the most in a computer
Material information, the data information on this basis includes: set up the data information of departmental staff, part adds
The priority level information of work, the priority level information of processes, the cost information of processes；
Meanwhile, processing mold is carried out type, difficulty definition, follow-up design, produce, manage into
Journey, according to above-mentioned data information, utilizes computer the production of mould to carry out automatic scheduling, divides
Join and manage；Specifically include following steps: step 1, the mould needing processing be designed,
And set up the BOM of correspondence, shopping list according to design；Step 2, according in step 1
The BOM set up, the base data information pre-build in corresponding computer is clear to material
In list each parts type, difficulty of processing be defined, then according to basic data believe
The processing of each parts is assigned to different departmental staffs by breath automatically, sets up the production schedule
Table；Step 3, the employee of each department processes respective production according to the arrangement of manufacturing plan sheet
Task, and by manufacturing schedule input system；Step 4, according to step 2,3 lifes set up
Produce planning chart and guide the duty that there emerged a department employee, calculate the logging of each employee,
As performance appraisal standard；Step 5, monthly calculates added according to the information material of above step
The cost of tool and mould, the production cost of each department, profit margin.
Furthermore, in technique scheme, the data information of described departmental staff is corresponding
One ID code, on computers connect one scan rifle, by scanner scan described in department
The ID code of personnel, retrieves the data information of departmental staff corresponding to this ID code in a computer
With current production task and progress.
Furthermore, in technique scheme, each mould needing processing is set up one
ID code, connects one scan rifle on computers, scans described processing mold by scanner
ID code, retrieves the data information of processing mold corresponding to this ID code in a computer with current
Manufacturing schedule and cost information.
Furthermore, in technique scheme, described carries out type, difficulty to processing mold
During degree definition, the mould of difficulty dissimilar, different is set up corresponding standard work force, in step
In rapid 1, to need processing mould be designed, each parts of mould are carried out type,
The definition of difficulty, and according to calculating intended production time and cost corresponding standard work force.
The invention has the beneficial effects as follows: the conventional principle in first processing according to mould is at computer
The base data information that middle foundation is relevant, the data information on these bases includes: departmental staff's
The priority level information of data information, part processing, the priority level information of processes, work
The cost information of skill processing；Meanwhile, processing mold is carried out type, difficulty definition, follow-up
Design, production, managing process are according to above-mentioned data information.Then, processing will be actually needed
Mould be designed, each parts mould processed according to above-mentioned basic document information
Classify, automatic scheduling, and control management, replace people to process complicated technical problem, and
Loaded down with trivial details item.Owing to utilizing computer to establish the base data information of correspondence in advance, follow-up
Actual production will carry out intended arrangement according to base data information to the mould of production and processing, and
Calculate estimated cost.Meanwhile, real-time control can be realized in process of production, to production
Work flow is finely adjusted, and so can optimize whole production operation flow process, and grasp in real time
The progress produced and the cost of correspondence, it is simple to suitable adjustment is made by enterprise.
The present invention directly can complete the foundation of said system in a computer, by calculating
The ancillary equipment optimized integration data storage module of the output of machine itself, output interface and correspondence,
Instruction and the one of program input module, input module, output module, external output module etc.
Changing and arrange, its design architecture is simple, easy to operate.
Accompanying drawing explanation
Fig. 1 is the Organization Chart of present system.
Detailed description of the invention
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings.
The present invention is a kind of automation control system being applicable to Die & Mold Manufacturing Companies and method, sees
Shown in Fig. 1, the system of the present invention includes: calculation control module 1, this calculation control module 1
Using computer as operation control main body, the data being responsible for system is transferred, is controlled and at computing
Reason；
Data storage module 2, this data storage module 2 in the way of data base or list
Inputting in computer and store relevant base data information, this base data information module is at least
Including: basic document memory module 21 and basic mould data storage module 22；
Instruction and program input module 3, this instruction and program input module 3 are to computer control
Module 1 inputs corresponding instruction and operation program；
Input module 4, this input module 4 uses input equipment to basic data memory module (2)
The corresponding data information of middle input, instruction encoding；
Output module 5, this output module 5 is that printer, display screen are by the data exported and letter
Breath display；
External output module 6, this external output module 6 passes through output interface by the data of system
Export in other external systems with information；
Described data storage module 2, instruction and program input module 3, input module 4,
Output module 5, external output module 6 are connected with calculation control module 1.
Specifically, described input module 4 includes the combination for following arbitrary equipment: keyboard,
Mouse, scanner, barcode scanning gun.By input module can to basic data memory module 2,
Instruction and program input module 3 input corresponding data and command information.
Described external input module 6 includes: Human Resources Management System, financial management system, logical
Cross external input module 6 by relevant information and data input to external Human Resources Management System, wealth
Business management system.
In conjunction with the above, the method for the present invention is to set up relevant base the most in a computer
County magistrate's data of storage in data storage module 2 in plinth data information, i.e. present system
Letter.It includes two basic contents, is respectively as follows: and is stored in basic document memory module 21
In basis data information, including: the data information of departmental staff, part processing preferential
Class information, the priority level information of processes, the cost information of processes.It addition,
Basic mould data storage module 22 stores following information information, including: processing mold
Carrying out type, difficulty definition, follow-up design, production, managing process are according to above-mentioned data
Information, utilizes computer to carry out the production of mould automatic scheduling, distribute and manage.
Shown in Fig. 1, the method specific implementation of the present invention is as follows:
First stage, set basic data.I.e. in basic data memory module 2, input is corresponding
Base data information.
These basic datas include the personnel's data information processing employee, and the adding of related die
Work order, priority level, process costs etc..Specific as follows:
The data information of each departmental staff, including: name, group, wage situation etc. are basic
Personnel information.Processing the priority level information of mold parts, such as: the processing of core rod time
The priority level of sequence is more than the priority level of oblique top, and the limited level of oblique top is limited more than pedestal
Rank.The priority level information of processing, such as: be first the process of computer gong bed, then exist
By CNC roughing, finally carry out polish.The process costs information of mould, such as: electricity
The cost of the process of brain gong bed is: a unit/per man-hour；The processing cost of CNC is: b unit/every
Man-hour etc..The type definition information of mould: mould is carried out according to different Production requirements
Definition, such as plastic mould, die casting, hardware dies.These data informations can be independent
It is stored in basic document memory module 21.
Mould processing degree-of-difficulty factor definition information, according to mould processing difficulty to difficulty system
Number is defined, and such as degree-of-difficulty factor is that A represents that the processing of this mould does not has oblique top, does not has line position,
Degree-of-difficulty factor is relatively low；Degree-of-difficulty factor is that B represents that this mould is machined with oblique top, does not has line position, difficult
Degree coefficient is general；Degree-of-difficulty factor is that C represents that this mould is machined with oblique top, has line position, difficulty system
Number is higher, etc..This information is stored in basic mould data storage module 22.
Basic document memory module 21 and this mould data storage module 22 can be adopted in a computer
Carry out storage by the mode of data base or list can read, be so easy to retrieval, index and defeated
Go out.
Above-mentioned base data information is entered in corresponding form or the data base of computer
List in, as follow-up mould actual production processing parameter.These parameters can also basis
Actual conversion is adjusted.
In the actual processing of mould, follow the steps below.
Step 1, is designed the mould needing processing, and sets up corresponding thing according to design
Material inventory, shopping list；Step 1 is to need artificial treatment, to the mould needing production and processing
Process.The design of such as mould, programming, material planning chart etc. ordered by the material that setting up needs.
And carry out ordering material according to Design of Dies, set up BOM, carry out purchasing management etc..
Step 2, according to the BOM set up in step 1, pre-builds in corresponding computer
Base data information, in BOM each parts type, difficulty of processing carries out
Definition, is then assigned to different according to base data information by the processing of each parts automatically
Departmental staff, sets up manufacturing plan sheet；
Step 3, the employee of each department processes respective production according to the arrangement of manufacturing plan sheet
Task, and by manufacturing schedule input system；
Step 4, there emerged a department employee's according to step 2, the 3 manufacturing plan sheets guiding set up
Duty, calculates the logging of each employee, as performance appraisal standard；
Step 5, monthly the information material according to above step calculates the cost of institute's processing mold,
The production cost of each department, profit margin.
For the ease of input, simple flow, and realize monitoring, described departmental staff in real time
The corresponding ID code of data information, connect one scan rifle on computers, pass through scanner
The ID code of the departmental staff described in scanning, retrieves the department that this ID code is corresponding in a computer
The data information of personnel and current production task and progress.Described ID code can be bar code,
Quick Response Code or magnetic chip etc..
According to this feature, the daily work report of employee can be set up, it is only necessary to scanning employee's
ID or directly input its enemy camp ID numbering, it is possible to understand its job content, Ren Yuanbian
Number, date, simultaneity factor automatic Macro or mass analysis statistics cost, performance, manufacture,
Every day the data information such as exception feedback.
Meanwhile, the present invention is alternatively arranged as a part of understanding management, including: 1, directly adjust
Take Employee Profile, 2. according to working check card the time statistics turn out for work form .3, employee's proposal improvement number of times,
Content, 4, exception, discipline.
Each mould needing processing is set up an ID code, connects one scan on computers
Rifle, is scanned the ID code of described processing mold, retrieves this ID in a computer by scanner
The data information of the processing mold that code is corresponding and current manufacturing schedule and cost information.Described
ID code can be bar code, Quick Response Code or magnetic chip etc..
Described time processing mold is carried out type, difficulty definition, to difficulties dissimilar, different
The mould of degree is set up corresponding standard work force, in step 1, is entering the mould needing processing
Each parts of mould are carried out the definition of type, difficulty by row design, and according to corresponding mark
Production time and cost expected from quasi-man-hour calculation.
The most in actual applications, it is also possible to increase corresponding module, including real mould, mould is handed over
Management module, outward processing management module etc., these can add according to actual demand.
Certainly, the foregoing is only the specific embodiment of the present invention, not limit this
Bright practical range, all according to constructing described in scope of the present invention patent, feature and principle are done
Equivalence change or modification, all should be included in scope of the present invention patent.
Claims (7)
1. a Making mold automation control system, including:
Calculation control module (1), this calculation control module (1) uses computer as computing control
Main body processed, the data being responsible for system is transferred, is controlled and calculation process；
Data storage module (2), this data storage module (2) is with data base or the side of list
Formula inputs in a computer and stores relevant base data information, this data storage module (2)
At least include: basic document memory module (21) and basic mould data storage module (22)；
Instruction and program input module (3), this instruction and program input module (3) are to computer
The corresponding instruction of control module (1) input and operation program；
Input module (4), this input module (4) uses input equipment to store to basic data
Input corresponding data information, instruction encoding in module (2)；
Output module (5), this output module (5) is printer, display screen, by output
Data and information show；
External output module (6), this external output module (6) passes through output interface by system
Data and information export in other external systems；
Described data storage module (2), instruction and program input module (3), input module
(4), output module (5), external output module (6) are connected with calculation control module (1).
A kind of Making mold automation control system the most according to claim 1, it is special
Levy and be: described input module (4) includes the combination for following arbitrary equipment: keyboard,
Mouse, scanner, barcode scanning gun.
A kind of Making mold automation control system the most according to claim 1, it is special
Levy and be: described external input module (6) including: Human Resources Management System, financial management
System, by external input module (6) by relevant information and data input to external occurrences in human life
Management system, financial management system.
4. a Making mold automation control method, the method is to need first at computer
The base data information that middle foundation is relevant, the data information on this basis includes: set up departmental staff
Data information, part processing the priority level information, the priority level information of processes,
The cost information of processes；Meanwhile, processing mold is carried out type, difficulty definition, follow-up
Design, production, managing process according to above-mentioned data information, utilize computer to mould
Production carries out automatic scheduling, distributes and manage；Specifically include following steps:
Step 1, is designed the mould needing processing, and sets up corresponding thing according to design
Material inventory, shopping list；
Step 2, according to the BOM set up in step 1, pre-builds in corresponding computer
Base data information, to the type of each parts in BOM, that difficulty of processing is carried out is fixed
Justice, is then assigned to different portions according to base data information by the processing of each parts automatically
Door personnel, set up manufacturing plan sheet；
Step 3, the employee of each department processes respective production according to the arrangement of manufacturing plan sheet
Task, and by manufacturing schedule input system；
Step 4, there emerged a department employee's according to step 2, the 3 manufacturing plan sheets guiding set up
Duty, calculates the logging of each employee automatically, as performance appraisal standard；
Step 5, monthly according to the information material of above step, calculates institute's processing mold automatically
Cost, the production cost of each department, profit margin.
A kind of Making mold automation control method the most according to claim 4, its feature
It is: the corresponding ID code of the data information of described departmental staff, connects on computers
One scan rifle, by scanner scan described in the ID code of departmental staff, examine in a computer
Rope goes out the data information of departmental staff corresponding to this ID code and current production task and progress.
A kind of Making mold automation control method the most according to claim 4, its feature
It is: each mould needing processing is set up an ID code, connects on computers and sweep
Retouch rifle, scanned the ID code of described processing mold by scanner, retrieve this in a computer
The data information of the processing mold that ID code is corresponding and current manufacturing schedule and cost information.
A kind of Making mold automation control method the most according to claim 4, its feature
It is: described time processing mold is carried out type, difficulty definition, to dissimilar, different
The mould of difficulty is set up corresponding standard work force, in step 1, to the mould needing processing
It is designed, each parts of mould are carried out the definition of type, difficulty, and according to correspondence
Calculate intended production time and cost standard work force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510386488.0A CN106325232A (en) | 2015-07-02 | 2015-07-02 | Mold manufacture automatic production control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510386488.0A CN106325232A (en) | 2015-07-02 | 2015-07-02 | Mold manufacture automatic production control system and method |
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| Publication Number | Publication Date |
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| CN106325232A true CN106325232A (en) | 2017-01-11 |
Family
ID=57727198
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| CN201510386488.0A Pending CN106325232A (en) | 2015-07-02 | 2015-07-02 | Mold manufacture automatic production control system and method |
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| CN109165784A (en) * | 2018-08-20 | 2019-01-08 | 江苏金迪木业股份有限公司 | Timber process time prediction technique based on manufacturing database |
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| CN112801502A (en) * | 2021-01-27 | 2021-05-14 | 重庆工业大数据创新中心有限公司 | Supply chain cost management method for product whole life cycle |
| CN114248149A (en) * | 2020-09-23 | 2022-03-29 | 上海赛科利汽车模具技术应用有限公司 | Method, system and equipment for calculating workpiece angle in die numerical control machining process |
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