CN109130062A - A kind of improved washing machine cover board injection molding process - Google Patents
A kind of improved washing machine cover board injection molding process Download PDFInfo
- Publication number
- CN109130062A CN109130062A CN201810846406.XA CN201810846406A CN109130062A CN 109130062 A CN109130062 A CN 109130062A CN 201810846406 A CN201810846406 A CN 201810846406A CN 109130062 A CN109130062 A CN 109130062A
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- raw material
- injection
- pressure
- washing machine
- mold
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 29
- 238000005406 washing Methods 0.000 title claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 45
- 238000002347 injection Methods 0.000 claims abstract description 45
- 239000002994 raw material Substances 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 230000000875 corresponding Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000012467 final product Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 239000000463 material Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76498—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76658—Injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76859—Injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/762—Household appliances
Abstract
The invention discloses a kind of improved washing machine cover board injection molding process, including the technique to be implemented using corresponding adapted to injection system and injection mold, and the technique includes the following steps: that (1) raw material mixes；(2) it stirs；(3) pretreatment of raw material；(4) equipment pre-processes；(5) raw material is plasticized；(6) it molds；(7) raw material is injected；(8) pressure maintaining；(9) it is cooled and shaped；(10) it is opened；(11) molded housing is taken out；(12) clear mould；(13) it examines；(14) warehousing finished products；(15) it is crushed；(16) it screens.Cooling time of the invention is short and uniform, and process implementing step is simple, effectively reduces period and the production cost of product injection molding, while by corresponding process conditions, effectively raising the final product quality of product, being good for the environment.
Description
Technical field
The present invention relates to injection molding technology fields, are related specifically to a kind of improved washing machine cover board injection molding work
Skill.
Background technique
Injection molding is a kind of method of industrial products production moulding.Product is usually using rubber injection mold and plastic injection.Injection molding
Molding die platen press and casting die can also be dispensed.Injection (mo(u)lding) machine (abbreviation injector or injection molding machine) is by thermoplastic or heat
The main molding equipment of plastic products of various shapes is made using mould for plastics for solidity material, and injection moulding is to pass through injection molding
Machine and mold are realized.
To meet consumer for the aesthetic requirement of cover plate for washing machine appearance, and also to more environmentally-friendly, using exempting to spray
Applying high-surface gloss traceless injection molding technology production cover plate for washing machine has become mainstream.The generation and development of the technology be unable to do without plastics
It is multiple to cover glazed plastic material, high-gloss injection mold, mould temperature temperature control device etc. for the continuous development and innovation of forming technique
Aspect.
In recent years, people have been no longer satisfied with the use function of air-conditioning, sample to the appreciation of its appearance and environmentally protective
It is required that higher and higher.Since traditional injection moulding process is first to be molded cover plate for washing machine, the method then sprayed again, both not environmentally,
Quality is also unstable, and out-of-date methods have been abandoned one after another by numerous international and domestic well-known manufacturers, then use a kind of novel forming work
Skill --- spraying-free high-surface gloss traceless injection molding technology.Cover plate for washing machine surface gloss can be made high for the technology and weldless line,
The defects of current mark and shrink mark, and it is not necessarily to subsequent spraying process, to be reduced to environmental protection and cost extremely advantageous.Due to exempting to spray
The implementation for applying bloom injection molding technology be unable to do without glazed plastic material, high-gloss injection mold, mould temperature temperature control device and injection molding machine
With the tight fit of Shooting Technique.
But there is also certain defects in implementation process for the existing technique for being molded cover plate for washing machine, it is such as cooling
Time is longer, needs to account for the 70-80% of entire molding cycle, and inhomogeneous cooling is even, easily occurs the product of injection molding
The defects of buckling deformation, processing step is complicated, molding cycle is long and at high cost, while the final product quality of prior art is not high,
It is difficult to meet the production requirement of people.
However in view of the deficiencies of the prior art, a kind of design is reasonable, structure is simple, cooling time it is necessary to develop by developer
Short and uniform, process implementing step is simple, effectively reduces period and the production cost of product injection molding, passes through simultaneously
Corresponding process conditions, effectively raise the final product quality of product, and environmentally friendly improved washing machine cover board is molded into
Type technique.
Summary of the invention
In order to solve the problems existing in the prior art, the object of the invention provide a kind of design rationally, structure it is simple, cooling when
Between it is short and uniform, process implementing step is simple, effectively reduce period and the production cost of product injection molding, simultaneously lead to
Corresponding process conditions are crossed, the final product quality of product, environmentally friendly improved washing machine cover board injection molding are effectively raised
Moulding process.
In order to solve the above technical problems, the present invention is realized using following technical scheme:
A kind of improved washing machine cover board injection molding process, including the technique use corresponding adapted to injection system and injection mould
Tool is to implement, it is characterised in that；
The technique includes the following steps:
(1) raw material mixes: broken raw material is mixed with the raw material for being used to be molded cover plate for washing machine；
(2) it stirs: mixed raw material being stirred by agitating device；
(3) pretreatment of raw material: the drying of 3 hours is carried out to raw material using baking oven, and raw material is heated to 90-100 DEG C；
(4) equipment pre-processes: the barrel in adapted to injection system being heated to 210-285 DEG C, barrel heating is divided into three sections, back segment
It is heated to 210-240 DEG C, for Mid-section heating to 230-280 DEG C, leading portion is heated to 240-285 DEG C, and the cover half in injection mold is added
Heat arrives 70-80 DEG C, and dynamic model is heated to 50-60 DEG C；
(5) raw material is plasticized: the raw material that step (3) has pre-processed being added in the barrel of step (4) processing, is heated to melt
Melt state；
(6) it molds: the mold after heating is molded；
(7) raw material is injected: by the raw material by the molten condition of step (4) by nozzle injection to the mold by (5)
In, injection pressure 80-130kg/cm2, and injection process is divided into 5 stages:
First stage injection pressure is 110kg/cm2；
Second stage injection pressure is 130kg/cm2；
Phase III injection pressure is 110kg/cm2；
Fourth stage injection pressure is 100kg/cm2；
5th stage injection pressure is 80kg/cm2；
(8) pressure maintaining: by injecting uniformly carry out pressure maintaining, dwell time 4-7s, and pressure maintaining period is divided into three phases, the
The pressure of one stage pressure maintaining is 65kg/cm2, dwell time 1.5s；The pressure of second stage pressure maintaining is 75kg/cm2, when pressure maintaining
Between be 2s, the pressure of phase III pressure maintaining is 90kg/cm2, dwell time 3.5s；
(9) be cooled and shaped: the cooling and shaping time is 15-25s；
(10) it is opened: being opened while hot；
(11) take out molded housing: operator carries proximity gloves and removes shell after molding from mold；
(12) clear mould: operator clears up the mold by step (11), and it is dynamic that step (6) are carried out after the completion of cleaning
Make, prepares for the injection molding of next shell；
(13) it examines: the molded housing in step (11) is tested；
(14) it warehousing finished products: is put in storage by the qualified products that step (13) are examined；
(15) it is crushed: break process is carried out by crusher by the substandard product that step (13) are examined；
(16) it screens: screening plant being selected to screen to by the crushed particles after step (15), it will be satisfactory
Crushed particles carry out mixing the operation for carrying out step (1) with the raw material for being molded cover plate for washing machine.
In a preferred embodiment of the invention, sieve diameter used in screening plant is in the step (16)
0.45-0.55cm。
Compared with prior art, the invention has the following advantages that cooling time is short and uniform, process implementing step is simple,
Period and the production cost of product injection molding are effectively reduced, while by corresponding process conditions, it is effective to improve
The final product quality of product, high degree of automation improve the aesthetics of surface of plastic products, are good for the environment.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is flow chart of the invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
Shown in referring to Fig.1, a kind of improved washing machine cover board injection molding process provided in figure, including the technique are used
Corresponding adapted to injection system and injection mold are implemented, and injection mold is mainly made of dynamic model and cover half.
Specific step is as follows for its technique:
(1) raw material mixing 100
Broken raw material is mixed with the raw material for being used to be molded cover plate for washing machine.
(2) 200 are stirred
Mixed raw material is stirred by agitating device, after stirring by agitating device, raw material can be made to mix
It is more uniform.
(3) pretreatment of raw material 300
The drying of 3 hours is carried out to raw material using baking oven, and raw material is heated to 90-100 DEG C.
(4) equipment pretreatment 400
Barrel in adapted to injection system is heated to 210-285 DEG C, barrel heating is divided into three sections, and back segment is heated to 210-240
DEG C, for Mid-section heating to 230-280 DEG C, leading portion is heated to 240-285 DEG C, and the cover half in injection mold is heated to 70-80 DEG C, moves
Mould is heated to 50-60 DEG C.
(5) raw material plasticizing 500
The raw material that step (3) has pre-processed is added in the barrel of step (4) processing, is heated to molten condition.
(6) 600 are molded
Mold after heating is molded.
(7) raw material injection 700
By the raw material by the molten condition of step (4) through nozzle injection in by the mold of (5), injection pressure is
80-130kg/cm2, and injection process is divided into 5 stages:
First stage injection pressure is 110kg/cm2；
Second stage injection pressure is 130kg/cm2；
Phase III injection pressure is 110kg/cm2；
Fourth stage injection pressure is 100kg/cm2；
5th stage injection pressure is 80kg/cm2。
(8) pressure maintaining 800
It is divided into three phases by injecting uniformly carry out pressure maintaining, dwell time 4-7s, and pressure maintaining period, the first stage protects
The pressure of pressure is 65kg/cm2, dwell time 1.5s；The pressure of second stage pressure maintaining is 75kg/cm2, dwell time 2s, the
The pressure of three stages pressure maintaining is 90kg/cm2, dwell time 3.5s.
(9) 900 are cooled and shaped
The cooling and shaping time is 15-25s.
(10) 1000 are opened
It is opened while hot.
(11) molded housing 1100 is taken out
Operator carries proximity gloves and removes shell after molding from mold.
(12) clear mould 1200
Operator clears up the mold by step (11), and step (6) movement is carried out after the completion of cleaning, is next
A shell injection molding is prepared.
(13) 1300 are examined
Molded housing in step (11) is tested, examine molded housing whether have lack material, fragmentation, expect spend, reprint books in a reduce format,
The bad phenomenons such as scratch, impression of the hand, stain, mist, without being then qualification, it is then unqualified for having.
(14) warehousing finished products 1400
It is put in storage by the qualified products that step (13) are examined.
(15) 1500 are crushed
Break process is carried out by crusher by the substandard product that step (13) are examined, underproof product is crushed
At graininess.
(16) 1600 are screened
Select screening plant to screen to by the crushed particles after step (15), by satisfactory crushed particles and
Raw material for being molded cover plate for washing machine carries out the operation that mixing carries out step (1), and sieve diameter used in middle screening plant is
0.45-0.55cm。
Invention has the advantage that cooling time is short and uniform in summary, and process implementing step is simple, has
The period for reducing product injection molding of effect and production cost, while by corresponding process conditions, it effectively raises
The final product quality of product, high degree of automation improve the aesthetics of surface of plastic products, are good for the environment.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent defines.
Claims (2)
1. a kind of improved washing machine cover board injection molding process, including the technique use corresponding adapted to injection system and injection mold
To implement, it is characterised in that；
The technique includes the following steps:
(1) raw material mixes: broken raw material is mixed with the raw material for being used to be molded cover plate for washing machine；
(2) it stirs: mixed raw material being stirred by agitating device；
(3) pretreatment of raw material: the drying of 3 hours is carried out to raw material using baking oven, and raw material is heated to 90-100 DEG C；
(4) equipment pre-processes: the barrel in adapted to injection system being heated to 210-285 DEG C, barrel heating is divided into three sections, back segment heating
To 210-240 DEG C, for Mid-section heating to 230-280 DEG C, leading portion is heated to 240-285 DEG C, and the cover half in injection mold is heated to
70-80 DEG C, dynamic model is heated to 50-60 DEG C；
(5) raw material is plasticized: the raw material that step (3) has pre-processed being added in the barrel of step (4) processing, is heated to molten
State；
(6) it molds: the mold after heating is molded；
(7) raw material is injected: by the raw material by the molten condition of step (4) through nozzle injection in by the mold of (5), note
Injection pressure is 80-130kg/cm2, and injection process is divided into 5 stages:
First stage injection pressure is 110kg/cm2；
Second stage injection pressure is 130kg/cm2；
Phase III injection pressure is 110kg/cm2；
Fourth stage injection pressure is 100kg/cm2；
5th stage injection pressure is 80kg/cm2；
(8) pressure maintaining: it is divided into three phases, the first rank by injecting uniformly carry out pressure maintaining, dwell time 4-7s, and pressure maintaining period
The pressure of section pressure maintaining is 65kg/cm2, dwell time 1.5s；The pressure of second stage pressure maintaining is 75kg/cm2, the dwell time is
2s, the pressure of phase III pressure maintaining are 90kg/cm2, dwell time 3.5s；
(9) be cooled and shaped: the cooling and shaping time is 15-25s；
(10) it is opened: being opened while hot；
(11) take out molded housing: operator carries proximity gloves and removes shell after molding from mold；
(12) clear mould: operator clears up the mold by step (11), and step (6) movement is carried out after the completion of cleaning,
It prepares for the injection molding of next shell；
(13) it examines: the molded housing in step (11) is tested；
(14) it warehousing finished products: is put in storage by the qualified products that step (13) are examined；
(15) it is crushed: break process is carried out by crusher by the substandard product that step (13) are examined；
(16) it screens: screening plant being selected to screen to by the crushed particles after step (15), it will be satisfactory broken
Particle carries out mixing the operation for carrying out step (1) with the raw material for being molded cover plate for washing machine.
2. a kind of improved washing machine cover board injection molding process as described in claim 1, it is characterised in that: the step
(16) sieve diameter used in screening plant is 0.45-0.55cm in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810846406.XA CN109130062A (en) | 2018-07-27 | 2018-07-27 | A kind of improved washing machine cover board injection molding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810846406.XA CN109130062A (en) | 2018-07-27 | 2018-07-27 | A kind of improved washing machine cover board injection molding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109130062A true CN109130062A (en) | 2019-01-04 |
Family
ID=64798151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810846406.XA Pending CN109130062A (en) | 2018-07-27 | 2018-07-27 | A kind of improved washing machine cover board injection molding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109130062A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110789060A (en) * | 2019-11-12 | 2020-02-14 | 泉州市康电光电科技有限公司 | Graphene superconductor and preparation process thereof |
| CN112706363A (en) * | 2020-11-06 | 2021-04-27 | 英华利汽车零部件（赣州）有限公司 | Injection molding process of green environment-friendly injection molding product |
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2018
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112706363A (en) * | 2020-11-06 | 2021-04-27 | 英华利汽车零部件（赣州）有限公司 | Injection molding process of green environment-friendly injection molding product |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190104 |
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