CN204431681U - A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo - Google Patents
A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo Download PDFInfo
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- CN204431681U CN204431681U CN201520069070.2U CN201520069070U CN204431681U CN 204431681 U CN204431681 U CN 204431681U CN 201520069070 U CN201520069070 U CN 201520069070U CN 204431681 U CN204431681 U CN 204431681U
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- monitoring equipment
- optoelectronic monitoring
- plastic bottle
- injection
- injection moulding
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Abstract
The utility model discloses a kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo, be installed in the injection machine for injection mo(u)lding transfusion plastic bottle bottle embryo, it comprises camera, main frame, monitor, light source and alarm module, by the image of the camera Real-time Collection injection machine course of work, by host computer photoelectric image comparing calculation principle, the photo that judgement collects and reference base picture are with the opposite sex, corresponding control instruction is sent again by the controller of host notification injection machine, realize the controlling functions continuing operation or parking defect elimination, thus realize injection machine automatic operation, increase work efficiency.
Description
Technical field
The utility model relates to transfusion plastic bottle production technology, particularly a kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo.
Background technology
At present, in the workshop for the production of transfusion plastic bottle bottle embryo, the production of bottle embryo has generally been come by the injection machine of 4 equipped 48 cavity moulds.The semiautomatic-mode course of work of 48 chamber bottle embryo injection machines is: after preparation terminates, equipment carries out matched moulds, penetrate platform carry and put (maintaining static) in place, carry out successively injecting, pressurize, preformed, cooling, die sinking, eject a bottle embryo operation, whether then operating personnel pull open actuating doors by hand, observe bottle embryo and all come off and have foreign, as without exception, close actuating doors, then enters the next work period.
Due to may occur in process of production because of thimble, demoulding wedge do not put in place, cooling the bad bottle embryo that causes can not the complete demoulding from core, and moving platen continues motion, then indivedual die cavity, core is caused to be squeezed bad (pressing mold) by the bottle embryo do not come off, not only mold repair costly, and take the production time because keeping in repair, cause labor productivity to reduce.
Therefore, can not automated location be arranged in the bottle embryo injection machine course of work, semi-automatic operation can only be set, namely during equipment runs, each cycle pulls open safety operation door by hand by operating personnel, equipment pause motion, and close after foreign in mould to be seen actuating doors again, equipment works on, need 1 people to operate 1 injection machine, such 4 injection machines have 4 operating personnel, separately also need 1 people specially to feed in raw material to injection machine, visible operating personnel are many, and labour intensity is large.Because manual operation controls injection machine, the equipment single cycle of operation is long.Energy is unconcentrated or it is not careful to observe as occurred for operating personnel, still there will be pressing mold, causes burn failure.
In addition, get embryo as changed manipulator into, due to narrow space, manipulator is settled nowhere, and is connected complicated between manipulator, injection machine, mould, and transformation difficulty is large, and investment is comparatively large, and operational and administrative expenses is also high.
In view of this, the utility model provides a kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo.
Utility model content
In view of above-mentioned the deficiencies in the prior art part, the purpose of this utility model is to provide a kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo, automatic monitoring production process whether can there is exception, thus realize injection machine automatic operation, increase work efficiency.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo, described optoelectronic monitoring equipment is installed in the injection machine for injection mo(u)lding transfusion plastic bottle bottle embryo, described optoelectronic monitoring equipment comprises camera, main frame, monitor, light source and alarm module, and described camera, monitor light source and alarm module are electrically connected with main frame.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and described main frame and monitor are installed in the right side of the actuating doors of injection machine, and described camera and light source are installed in injection machine.
In the described optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo, the setting height(from bottom) of described camera is than height more than the height 500mm of the workbench of injection machine.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and the shooting angle of the camera lens of described camera is 25 ° of elevations angle.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and described light source is 4; Wherein, two light sources are installed in the both sides of the working region of camera respectively, and two light sources are positioned at the top of camera lens.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and described optoelectronic monitoring equipment also comprises communication cable, and described main frame connects the controller of injection machine by communication cable.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and described light source is LED infrared light supply.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, is provided with visible ray filter membrane before the camera lens of described camera.
Described is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, and described monitor is touch-screen display.
Compared to prior art, what the utility model provided is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, be installed in the injection machine for injection mo(u)lding transfusion plastic bottle bottle embryo, it comprises camera, main frame, monitor, light source and alarm module, by the image of the camera Real-time Collection injection machine course of work, by host computer photoelectric image comparing calculation principle, the photo that judgement collects and reference base picture are with the opposite sex, corresponding control instruction is sent again by the controller of host notification injection machine, realize the controlling functions continuing operation or parking defect elimination, thus realize injection machine automatic operation, increase work efficiency.
Accompanying drawing explanation
The structured flowchart being applied in the optoelectronic monitoring equipment in the injection moulding of transfusion plastic bottle bottle embryo that Fig. 1 provides for the utility model embodiment.
The scheme of installation that be applied in optoelectronic monitoring equipment in transfusion plastic bottle bottle embryo injection moulding of Fig. 2 for providing for the utility model embodiment.
Detailed description of the invention
The utility model provides a kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo, for making the purpose of this utility model, technical scheme and effect clearly, clearly, further describes the utility model referring to the accompanying drawing embodiment that develops simultaneously.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
See also Fig. 1 and Fig. 2, what the utility model embodiment provided is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, described optoelectronic monitoring equipment is installed in the injection machine 1 for injection mo(u)lding transfusion plastic bottle bottle embryo, what specifically can be installed in injection machine 1 ejects between Ping Pei mechanism and clamping, utilize photoelectric image comparing calculation principle, the photo that judgement collects and reference base picture are with the opposite sex, corresponding control instruction is sent again by the controller of host notification injection machine, realize the controlling functions continuing operation or parking defect elimination, thus realize injection machine automatic operation.
During concrete enforcement, described optoelectronic monitoring equipment comprises camera 21, main frame 22, monitor 23, light source 24 and alarm module 25, and described camera 21, monitor 23, light source 24 and alarm module 25 are electrically connected with main frame 22.Described light source 24 is for illumination, and make camera 21 can photograph image clearly, monitor 23 is touch-screen display, for showing camera 21 photographed images, and provides human-computer interaction interface; Described main frame 22 contrasts for the image taken by camera 21 and benchmark image, has judged whether the similarities and differences, if identical, injection machine 1 continues to run, if different, then makes alarm module 25 output alarm signal.
Please continue to refer to Fig. 1 and Fig. 2, in optoelectronic monitoring equipment of the present utility model, described optoelectronic monitoring equipment also comprises communication cable 26, and described main frame 22 connects the controller 13 of injection machine 1 by communication cable 26, result is transferred to the controller 13 of injection machine 1 by communication cable 26.
The specific works mode of optoelectronic monitoring equipment of the present utility model is:
At the end of injection machine 1 ejects bottle embryo operation, controller 13 can provide the supervision measuring ability of signal enabling optoelectronic monitoring equipment, the core working face photo of injection machine 1 inner chamber captured by camera 21, after sending to main frame 22, itself and reference base picture contrast by main frame 22, carry out computational analysis, export control signal, as without exception, optoelectronic monitoring equipment controls injection machine 1 automatically to carry out matched moulds and enters next periodic duty; If any the completely demoulding or have foreign matter phenomenon; main frame 22 output alarm signal is to controller 13; controller 13 is made to start matched moulds limit switch and delays time to control oil pump shutdown (namely stopping); notify operating personnel's opening operation door, remove the foreign matters such as bottle embryo, after being disposed; close actuating doors; ann reset, again starts injection machine 1 matched moulds, returns to automatic running status.
During concrete enforcement, described injection machine 1 comprises Injection Motor Template 11 and fixed die plate of injection molding machine 12, according to the design feature of injection machine 1, the main frame 22 of optoelectronic monitoring equipment and monitor 23 is installed in the right side of the actuating doors of injection machine 1, is convenient to observe and operation.As 48 chamber injection machine 1 die-faces are of a size of 510mm × 940mm, described camera 21 and light source 24 are installed in injection machine 1, specifically be positioned at the right side of Injection Motor Template 11, in order to avoid injection machine 1 brother woods post (guide pillar of collapsible form motion) blocking camera lens, the setting height(from bottom) of described camera 21 is than height more than the height 500mm of the workbench of injection machine 1, and be preferably 500mm, now camera 21 view direction is core working face.
In order to take to than more comprehensive picture, the shooting angle of the camera lens of described camera 21 is 25 ° of elevations angle.In order to photograph image more clearly, described light source 24 is 4; Wherein, two light sources 24 are installed in the both sides of the working region of camera 21 respectively, and two light sources 24 are positioned at the top of camera 21 camera lens.Camera 21 and light source 24 are fixed on the diverse location of injection machine 1 by the assembly that magnet base and movable rod combine, and realize the shooting of different angles.
In the present embodiment, described optoelectronic monitoring equipment adopts 12V DC power supply, arranges relay in the controller 13 of described injection machine 1, and when main frame 22 output alarm signal, controller control relay delays time to control oil pump is shut down.
In order to protect the eyes of operating personnel, described light source 24 is LED infrared light supply, and avoid the illumination brightness due to visible light source strong, operating personnel observe die-face with this understanding and easily produce visual fatigue, and affect work quality.Meanwhile, the present embodiment arranges visible ray filter membrane (not shown) before also adopting the camera lens of described camera 21, and this visible ray filter membrane gathers IR, is formed and captures picture.After improving, then without the dazzling phenomenon of high light, equipment normal operation, operating personnel's body and mind is happy.
In sum, what the utility model provided is applied in the optoelectronic monitoring equipment of infusing in the injection moulding of plastic bottle bottle embryo, be installed in the injection machine for injection mo(u)lding transfusion plastic bottle bottle embryo, it comprises camera, main frame, monitor, light source and alarm module, by the image of the camera Real-time Collection injection machine course of work, by host computer photoelectric image comparing calculation principle, the photo that judgement collects and reference base picture are with the opposite sex, corresponding control instruction is sent again by the controller of host notification injection machine, realize the controlling functions continuing operation or parking defect elimination, thus realize injection machine automatic operation, increase work efficiency.And when producing bottle embryo, four injection machines only need 2 workmans, significantly save human cost.
In addition, the use of optoelectronic monitoring equipment is not disturbed by extraneous factor, adds high precaution to unit exception and burn failure, has stopped the equipment because the unpredictable running statuses such as maloperation cause and burn failure, mould security greatly improves, and maintenance cost significantly reduces.
Be understandable that; for those of ordinary skills; can be equal to according to the technical solution of the utility model and utility model design thereof and replace or change, and all these change or replace the protection domain that all should belong to the claim appended by the utility model.
Claims (9)
1. one kind is applied in the optoelectronic monitoring equipment in the injection moulding of transfusion plastic bottle bottle embryo, described optoelectronic monitoring equipment is installed in the injection machine for injection mo(u)lding transfusion plastic bottle bottle embryo, it is characterized in that, described optoelectronic monitoring equipment comprises camera, main frame, monitor, light source and alarm module, and described camera, monitor light source and alarm module are electrically connected with main frame.
2. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 1, it is characterized in that, described main frame and monitor are installed in the right side of the actuating doors of injection machine, and described camera and light source are installed in injection machine.
3. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 2, is characterized in that, the setting height(from bottom) of described camera is than height more than the height 500mm of the workbench of injection machine.
4. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 3, it is characterized in that, the shooting angle of the camera lens of described camera is 25 ° of elevations angle.
5. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 3 or 4, it is characterized in that, described light source is 4; Wherein, two light sources are installed in the both sides of the working region of camera respectively, and two light sources are positioned at the top of camera lens.
6. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 1, it is characterized in that, described optoelectronic monitoring equipment also comprises communication cable, and described main frame connects the controller of injection machine by communication cable.
7. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 1, it is characterized in that, described light source is LED infrared light supply.
8. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 1 or 7, is characterized in that, be provided with visible ray filter membrane before the camera lens of described camera.
9. the optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo according to claim 1, it is characterized in that, described monitor is touch-screen display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069070.2U CN204431681U (en) | 2015-01-30 | 2015-01-30 | A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520069070.2U CN204431681U (en) | 2015-01-30 | 2015-01-30 | A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo |
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| CN204431681U true CN204431681U (en) | 2015-07-01 |
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| CN201520069070.2U Expired - Fee Related CN204431681U (en) | 2015-01-30 | 2015-01-30 | A kind of optoelectronic monitoring equipment be applied in the injection moulding of transfusion plastic bottle bottle embryo |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106239856A (en) * | 2016-08-12 | 2016-12-21 | 四川科伦药业股份有限公司 | Automatic imaging monitoring system and method for mold closing and injection molding operation |
-
2015
- 2015-01-30 CN CN201520069070.2U patent/CN204431681U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106239856A (en) * | 2016-08-12 | 2016-12-21 | 四川科伦药业股份有限公司 | Automatic imaging monitoring system and method for mold closing and injection molding operation |
| CN106239856B (en) * | 2016-08-12 | 2019-02-12 | 四川科伦药业股份有限公司 | Automatic imaging monitoring system and method for mold closing and injection molding operation |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20160130 |
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| EXPY | Termination of patent right or utility model |