200540006 五、發明說明（1) 【發明所屬之技術領域】 尤其係關於>種 本發明係關於一種監控系統及方法 成型機台監控系統及方法。 【先前技術】 目前’在製造型企業中隨著成型機的廣泛應用 k南了企業塑件產品的生產效率，各製 件產品生產質量及更有效的利用成型 =的=，這種成型機的開發不但拓展了成型機的應用領 j，還有效提高了塑件產品生產質量。例如，台灣智筹 ^局，2GG3年3月11日公告之公告號為523642的專'、 稱為"應用題於塑膠射出成型機之跨 機 ，合=糸統，，，其主要係以舰程式語言創作 f m 斗庫管理模組及多機監視和多機控制模組所建構 後由從單機傳送出資訊’而透過傳輸媒介傳送至 〜统’再使用資訊管理角色，達到資訊整合管 的線上（0N_LINE)控制效果。該技術存在之不足之 二二㊣對f型機的監控建立在對成型機現有狀態的資 目而不能完成成型機工作參數的初始設定，也就是 不此實現對成型機的完全控制。 疋 監於因2目而要—種系…统能夠完成從·參數的設定到操作的 的二作其二對成：機的完全控制，這樣既有利於對成型機 有利於提高產品的生產效率及生產質量。 本發明之主要目的在於提供一種成型機台監控系統， 200540006 五、發明說明（2) 台工作參數’並對成型機台操作狀態進 ，該：本發明提供一種成型機台監控系統 應用Hi: “包括有複數成型機台、—網路、一 由網路與成型一資料庫。應用飼服器藉 龄和#刑m ^ fσ相連，其包括複數軟體功能模組，用於 ，‘對操作i m’判斷及發送異常資訊至指定地址 服器設定的工；im;型機台接收來自應用飼 = 機台編號、模號、模次、開 箄.#田：备别枓管溫度、注射壓力、注射速度 ，如採；：=色：示變更的參數及異常之操作狀態資訊 要改用過程中根據實際操作需 工作參數ί ΐ參 喿作狀態資訊是指成型機台 超出私準工作條件規定的變動範圍。如料管溫产 過南或過低’冑大注射速度過大等 ：： 網路與應用伺服 ^戶％電服猎由 參數如資包括成型機台編號及工作 直中庫用ΐ: 、開機時間、接收異常資訊地址等。 ίίί機” L!=f態實時監控模組、異常告警模組 风！機台刼作狀態分析統計模組。 第6頁 200540006 五、發明說明（3) 成型機台選擇模組用於選擇一成型機台’每一成型機 口都有確疋的編唬存儲於貧料庫中。成型機台參數維護 模組用於接收及存儲成型機台設定之工作參數，所述工作 ΐί 成型機台模號、模次、標準工作條件、開機時 異常資訊接收地址等。當在成型機台使用過 ΐ工作定參數時，’改變的參數用黃色表示。標 咛變動管溫度允許變動範圍值、進料口溫度允 =:::::戶狀並將監控到的成型機二= 。其顯示内容、;1:恥以動態顯示成型機台操作狀態 當前料管溫度？注u機時間、❹編號及 址，以便工作：員士J没定的成型機台異常資訊接收地 是指成型機台工常狀況。所述異常操作狀態 。成型機△描1作參數超出標準工作條件規定的變動筋圍 態作趨勢圖分析狀恶分析統計模組用於對成型機台操作狀 -分析形式析的操作狀態之參數，：ii 即統計成型為柱狀圖、餅狀圖等。機台使用率統計 σ在—段時間内的使用頻率。其統計方、去 第7頁 200540006 五、發明說明（4) 以以時間為統計參數，即統計成型機台在一段時 用時間佔總時間的比例。也可以以樣品個數為 即統計成型機台一段時間生產樣品個數（當前模具/ 數與成型次數的乘積）佔該段時間總樣品個數的比例。、/ 為達到上述目的，本發明還提供一種成型機台龄° 法，其包括如下步驟：（a)選擇一機台；（b) ^ 儲上述選定的成型機台設定之工作參數，所述工 = =型2模號、模次、標準工作條件、開機時間及成： ，台異⑦^訊接收地址；（c)監控成型機台當前操作 態二並將監控到的成型機台操作狀態傳送給用戶端電 動態顯示成型機台操作狀態；（d)根據上述設定之护 :作=斷上：監控到的成型機台操作狀態是否出： 常’將異常之操作狀態資訊傳送至 上述权疋的成型機台異常資訊接收地址；（f )如 =異常’對成型機台操作狀態作趨勢 機二有 用率統計。 y q 人调口使 本發明之成型機台監控系統及方法， & 台工作參數，觸成型機台操作狀態進行；控 ==常狀況反應給相關主管，保證了產品質量及生； 【實施方式】 請參閱第一圖所示，係本發明成型機△龄控系 體架構圖。該成型機台監$丰#°^ '硬 -網路η、-應用複數成型機台“、 益1Z複數用戶端電腦13、一連接 200540006 、發明說明（5) 14及一資料庫15。應用伺服器12藉由網路丨丨與成型機台卫 相連，其包括複數軟體功能模組用於監控成型機台: 態，判斷及發送異常資訊至指定地址，並對操作狀態^ 分析統汁。成型機台1 〇接收來自應用伺服器〗2設定的工 參數完成成型各步操作。每一用戶端電腦13具有一用戶人 面，用於顯示應用伺服器12發送的成型機台1〇操作狀離^ 關資訊，如顯示成型機台編E、模號、模次、開機時^、 料管編號及當前料管溫度、注射壓力、注射产 不同顏色顯示變更的參數及異常之操作狀態資=，如採用 黃色表示變更參數、紅色表示異常之操作狀態資訊。變更 參數是指在成型機台使用過程中根據實際操作需要改變 始設定的參數。異常之操作狀態資訊是指成型機台工作參 數超出標準工作條件規定的變動範圍。如料管溫度過高或 過低，最大注射速度過大等。該用戶端電腦13可以為桌上 型電腦、膝上型電腦或筆記本電腦等。複數用戶端電腦Η 藉由網路11與應用飼服器12相連接。網路u可以是企業内 部網（Intranet )，也可以是網際網路（Interne 他類型之通訊網路。資料庫15用於在找士、別地a A 次” 貝丁叶犀lb用於存儲成型機台監控過程 中使用或產生的各種資冑，包括成型機台編號及工作參數 如：模號、模次、開機時間、接收異常資訊地址等。資料 庫15藉由連接u與應用伺服器12相連。連接14為一資料庫 連接，如開放式資料庫連接（〇pen Database 、200540006 V. Description of the invention (1) [Technical field to which the invention belongs] In particular, the invention relates to a > species The present invention relates to a monitoring system and method for a molding machine monitoring system and method. [Previous technology] At present, with the widespread use of molding machines in manufacturing enterprises, the production efficiency of plastic parts products, the production quality of each part product, and the more effective use of molding === The development not only expands the application field of the molding machine, but also effectively improves the production quality of plastic parts. For example, the Taiwanese Intellectual Property Bureau, the announcement number of 523642 announced on March 11, 2GG3, is called "Apply to the cross-machine of plastic injection molding machine, and it is equal to the system, which is mainly based on After the warship programming language creation fm bucket library management module and multi-machine monitoring and multi-machine control module are constructed, the information is transmitted from a single machine 'and transmitted to the transmission system through the transmission medium, and then the information management role is used to achieve the information integration management. Control effect online (0N_LINE). The shortcomings of this technology 22: The monitoring of the f-type machine is based on the existing status of the molding machine and cannot complete the initial setting of the working parameters of the molding machine, that is, it does not achieve complete control of the molding machine. Supervised because of 2 orders-the germ line ... the system can complete the two operations from the setting of parameters to the operation of the two pairs: the complete control of the machine, which is conducive to the molding machine is conducive to improving the production efficiency of the product And production quality. The main purpose of the present invention is to provide a molding machine monitoring system, 200540006 V. Description of the invention (2) The working parameters of the machine are 'and the operating state of the molding machine is advanced. The invention provides a molding machine monitoring system application Hi: " It includes a plurality of forming machines, a network, a network and a database. The application feeder is connected to ## m ^ fσ, and it includes a plurality of software function modules for m 'to judge and send abnormal information to the designated address server settings; im; type machine receives from the application feed = machine number, mold number, mold times, opening. # 田: Prepare the tube temperature, injection pressure 、 Injection speed, such as mining;: = color: indicates the changed parameters and abnormal operating status information. It is necessary to change the working parameters according to the actual operation during the process. Ϊ́Refer to the working status information means that the molding machine exceeds the private working conditions. The range of change. If the temperature of the material tube is too low or too low, the injection speed is too high, etc .: Network and application servos ^ Household% Electric service is based on parameters such as the molding machine number and the work in the warehouse. : Boot time, abnormality information reception address. Ίίί machine "L! = F state of real-time monitoring module, alarm module abnormal wind! Machine operation status analysis and statistics module. Page 6 200540006 V. Description of the invention (3) The molding machine selection module is used to select a molding machine. Each molding machine port is stored in a lean material warehouse. Maintenance of molding machine parameters The module is used to receive and store the working parameters set by the molding machine. The work described above includes the mold number, mold times, standard operating conditions, and abnormal information receiving address at startup. When ΐ work setting parameters have been used in the molding machine, the changed parameters are shown in yellow. Standard 咛 Allowable fluctuation range of fluctuating tube temperature, allowable inlet temperature = ::::: The shape of the machine and the monitored molding machine II =. Its display content; 1: Shame to dynamically display the operating status of the molding machine Current tube temperature? Note the time, address and address of the machine in order to work: the location where the abnormal information receiving machine of the molding machine that J and J did not determine refers to the normal situation of the molding machine. The abnormal operation state. Molding machine △ drawing 1 is used to change the parameters of the ribs that exceed the standard working conditions. The trend analysis is used to analyze the parameters of the operation status of the molding machine. The analysis mode is: For histograms, pie charts, etc. Statistics of machine utilization rate The frequency of use of σ in a period of time. The statistics method, go to page 7. 200540006 V. Description of the invention (4) The time is used as the statistical parameter, that is, the proportion of the total time of the molding machine in a period of time is counted. You can also use the number of samples as the ratio of the total number of samples produced by the molding machine over a period of time (the product of the current molds / number and the number of molding times). To achieve the above object, the present invention also provides a molding machine age method, which includes the following steps: (a) selecting a machine; (b) ^ storing the working parameters set by the selected molding machine, said Work = = type 2 mold number, mold times, standard working conditions, start-up time and completion:, the address is different from the receiving address; (c) monitoring the current operating state of the molding machine 2 and monitoring the operating state of the molding machine Send to the client to dynamically display the operating status of the molding machine; (d) Protect according to the above settings: Operation = Off: whether the monitored operating status of the molding machine is out: Always' Transfer abnormal operation status information to the above right.地址 The receiving address of the abnormal information of the molding machine; (f) If = abnormal, make statistics on the useful rate of the trending machine 2 on the operating status of the molding machine. yq human adjustment makes the molding machine monitoring system and method of the present invention, & the working parameters of the table, touch the operating status of the molding machine; control == normal conditions to the relevant supervisor to ensure product quality and health; [implementation method Please refer to the first figure, which is a diagram of the △ age control system of the molding machine of the present invention. The molding machine monitor $ 丰 # ° ^ 'hard-network η,-application multiple molding machine', Yi 1Z multiple client computer 13, a connection 200540006, invention description (5) 14 and a database 15. Application The server 12 is connected to the molding machine station guard via the network, and includes a plurality of software function modules for monitoring the molding machine state, judging and sending abnormal information to a specified address, and analyzing the operation status ^. The molding machine 1 〇 receives the working parameters set from the application server 2 to complete the molding steps. Each client computer 13 has a user face for displaying the operation status of the molding machine 10 sent by the application server 12. Off ^ related information, such as displaying the molding machine code E, mold number, mold number, when starting ^, tube number and current tube temperature, injection pressure, different colors of injection production and display of changed parameters and abnormal operating status information = For example, if yellow is used to change parameters and red is used to indicate abnormal operating status information. Changing parameters refers to the parameters that are initially set according to actual operating needs during the use of the molding machine. Abnormal operating status information refers to The working parameters of the model machine exceed the range specified by the standard working conditions. For example, the temperature of the tube is too high or too low, the maximum injection speed is too large, etc. The client computer 13 can be a desktop computer, a laptop computer, or a notebook computer. A plurality of client computers 连接 are connected to the application feeder 12 via the network 11. The network u can be an intranet or an Internet (Interne other type of communication network. Database 15 is used for A A time in search and other places "Bedin Ye Xilb is used to store all kinds of resources used or generated during the monitoring process of the molding machine, including the molding machine number and working parameters such as: mold number, mold number, startup Time, receiving abnormal information address, etc. The database 15 is connected to the application server 12 through a connection u. The connection 14 is a database connection, such as an open database connection (〇pen Database,
Connectivity，0DBC)，或以”資料庫連接（java Database Connectivity ， JDBC )等 °Connectivity, 0DBC), or "database connection (java Database Connectivity, JDBC)"
200540006 五、發明說明（6) 請參閱第二圖所示，係本發明成型機台監控系统之應 用伺服器主要軟體功能模組圖。本發明之應用伺服器12^ 要包括成型機台選擇模組121、成型機台參數維護模組122 、成型機台操作狀態實時監控模組123、異常告警模組丨 及成型機台操作狀態分析統計模組1 25。 ^ 、、 成型機台選擇模組121用於選擇一成型機台，每一 ϊϊίΞΓ二確定的編號存儲於資料庫15中。成型機台參 、准羞模、，且1 22用於接收及存儲成型機台設定之工作參數 :=2 ίΪ包括成型機台模號、模次、標準工作條件 :使用過程中改變原始^參數時，冑改變的參數^ 工，件包括料管溫度允許變動範圍值、進料 機Γ =木5，動乾圍值、模溫允許變動範圍值等保證成型 12;用於參/值。成型機台操作狀態實時監控模組 =用於^控成型機台當前操作狀態，並將監控㈣成型 成型機。^I *路傳用戶端電腦13以動態顯示 時門^纟4。其顯示内容包括成型機台編號、開機 編號及當前料管溫度、注射壓力、κ 操作狀態是否；ΐ異常如要？^ 狀離用红^ 果出現異f，則將異常之操作 型^里2示，1以電子郵件方式傳送至上述設定的成 吊貝讯接收地址，以便工作人員即時處理里常狀 操作態分析統計模組125用於對成型機台 〜（勢圖为析，及機台使用率統計。趨勢圖分析200540006 V. Description of the invention (6) Please refer to the second figure, which is the main software function module diagram of the application server of the molding machine monitoring system of the present invention. The application server 12 ^ of the present invention should include a molding machine selection module 121, a molding machine parameter maintenance module 122, a molding machine operation status real-time monitoring module 123, an abnormality alarm module 丨 and a molding machine operation status analysis Statistics Module 1 25. ^ The molding machine selection module 121 is used to select a molding machine, and each of the two determined numbers is stored in the database 15. Molding machine parameters, quasi-shrink molds, and 1 22 are used to receive and store the working parameters set by the molding machine: = 2 ίΪIncluding molding machine mold number, mold times, standard working conditions: change the original ^ parameters during use At the time, 胄 changes the parameters, including the permissible range of the tube temperature, the feeder Γ = wood 5, the value of the dry range, the allowable range of the mold temperature, etc. to ensure molding 12; used for parameters / values. Molding machine operation status real-time monitoring module = Used to control the current operating status of the molding machine and monitor the molding machine. ^ I * Router client computer 13 displays the dynamic door ^ 动态 4. The displayed contents include the molding machine number, start-up number, and the current tube temperature, injection pressure, and operating status of κ; ^ The status is red ^ If there is an abnormal f, the abnormal operation type ^ 2 is shown, and 1 is sent by email to the above-mentioned set-up address for receiving mail, so that the staff can handle the normal operating status analysis in real time. The statistics module 125 is used to analyze the forming machine ~ (the potential map is analyzed, and the machine utilization rate statistics. Trend chart analysis
第10頁 200540006 五、發明說明（7) 是先選疋一機台，確定擒Α η 再選"析形式對該機狀；”數， 方法可以以時間”間内的使用頻率。其統計 …用時間佔總時間的比例： = = : =數：” G二：2 ::型機台-段時間生產樣品個數(當前模充： 例。 的：積）佔該段時間總樣品個數的比 業、-mi圖所示，係本發明成型機台監控方法之作 擇：成型機台，每組1j1從資料扣 斗 1庙1P：rb ,止 t機口都有一確定的編號存儲 誉 枓庫15中（步驟S301)。 ：储於貝 包括成型機台模號、模次、標準工 =;台”資訊接收地址等，並將工作參數』：m 將改變的參數用黃色表示。標準’ :變動範圍值、進料口溫度允許變動 ‘：二 動乾圍值等保證成型機台正常工作的參數值變 择ίί^ΐΐΐ11實時m组123監控成型機台當前 、狀悲，並將監控到的成型機台操作狀態藉 電腦U以動態顯示成型機台操作狀態。其顯5 各。括成型機台編號、開機時間、料管編號及當前料管 200540006 五、發明說明（8) 溫度、注射壓力、注射速度等資訊（步驟 警模組124根據上述設定之標準工作條 ）Γ吊口 的=機台操作狀態是否出現異，（步驟二；^如控果到出 現，、节，將異常之操作狀態資訊用紅色 :广y"至，定的成型機台異常資訊接收地：子： 便工作人貝即時處理異常狀況（步驟S3〇5)。如果沒 現異常，則成型機台操作狀態分析統計模組丨25對成型機 台操作狀態作趨勢圖分析，及機台使用率統計。趨勢圖分 析是先選定一機台，確定模次及要分析的操作狀態之參數 ，再選定一分析形式對該機台選定的操作狀態之參數進 趨勢分析，該分析形式可以為柱狀圖、餅狀圖等。機二 用率統計即統計成型機台在一段時間内的使用頻率。其統 什方法可以以時間為統計參數，即統計成型機台在一段時 間内的使用時間佔總時間的比例。也可以以樣品個數為统 計參數，即統計成型機台一段時間生產樣品個數（當前模 具的模穴數與成型次數的乘積）佔該段時間總樣品個數 比例（步驟S306 )。 綜上所述，本發明所提出之成型機台監控系統及方法 確實可符合發明專利要件，爰依法提出專利申請。惟，以 上所述者僅為本發明成型機台監控系統及方法之較佳實施 例’舉凡熟悉本案技藝之人士，在參照本發明精神所作之 等效修飾或變化’皆應包含於以下之申請專利範圍内。Page 10 200540006 V. Description of the invention (7) It is to select a machine first, and then determine the form of analysis, and then select the analysis form for the machine; "number, method can be used within the time" frequency. The statistics ... the ratio of the time to the total time: = =: = number: "G2: 2 :: model machine-the number of samples produced in a period of time (current mold charge: example. Of: product) accounted for the total period of time The ratio of the number of samples, as shown in the -mi diagram, is an option for the monitoring method of the molding machine of the present invention: the molding machine, each group 1j1 is from the data bucket 1 temple 1P: rb, and the machine port has a certain The number is stored in the library 15 (step S301).: It is stored in the shell including the molding machine mold number, mold number, standard labor =; Taiwan "information receiving address, etc., and the working parameters": m will change the parameter in yellow Means. Standard ': Variable range value, feed port temperature allowable change': Parameter values to ensure the normal operation of the molding machine such as secondary moving dry value selection ί ^ 11 Real-time m group 123 monitors the current and state of the molding machine, and The monitored operating status of the molding machine is dynamically displayed by the computer U. It shows 5 each. Including molding machine number, start-up time, tube number and current tube 200540006 V. Description of the invention (8) Temperature, injection pressure, injection speed and other information (step alarm module 124 according to the standard work bar set above) Γ Hanging mouth == Whether the operating status of the machine is different, (Step 2; ^ If the control fruit appears, the section, the abnormal operating status information in red: Guangy " to, the fixed molding machine abnormal information receiving place: Sub: The worker immediately handles the abnormal situation (step S305). If there is no abnormality, the molding machine operation status analysis and statistics module 25 analyzes the trend of the operating status of the molding machine and the statistics of the machine usage rate. The trend chart analysis is to first select a machine, determine the parameters of the operation status to be analyzed, and then select an analysis form to perform trend analysis on the parameters of the selected operation status of the machine. The analysis form can be a histogram, Pie chart, etc. The statistics of the utilization rate of the second machine is to count the frequency of use of the molding machine over a period of time. The overall method can take time as the statistical parameter, that is, to count the time of the molding machine in a section. The ratio of the use time in the room to the total time. The number of samples can also be used as a statistical parameter, that is, the number of samples produced by the molding machine over a period of time (the product of the current number of mold cavities and the number of molding times) accounts for the total time of the period. Proportion of the number of samples (step S306). In summary, the monitoring system and method of the molding machine proposed by the present invention can indeed meet the requirements of the invention patent, and a patent application is filed according to law. However, the above mentioned are only for the molding of the present invention. A preferred embodiment of the machine monitoring system and method, 'Every person familiar with the skills of this case, equivalent modifications or changes made with reference to the spirit of the present invention' should be included in the scope of patent application below.
第12頁 200540006 圖式簡單說明 第一圖係本發明成型機台監控系統之硬體架構圖。 第二圖係本發明成型機台監控系統之應用伺服器主要軟體 功能模組圖。 第三圖係本發明成型機台監控方法作業流程圖 【主要元件符號說明】 成型機台 10 網路 11 應用伺服器 12 成型機台選擇模組 121 成型機台參數維護模組 122 成型機台操作狀態實時監控模組 123 異常告警模組 124 成型機台操作狀態分析統計模組 125 用戶端電腦 13 連接 14 資料庫 15Page 12 200540006 Brief description of the diagram The first diagram is a hardware architecture diagram of the molding machine monitoring system of the present invention. The second figure is a main software function module diagram of the application server of the molding machine monitoring system of the present invention. The third figure is the operation flowchart of the molding machine monitoring method of the present invention. [Description of main component symbols] Molding machine 10 Network 11 Application server 12 Molding machine selection module 121 Molding machine parameter maintenance module 122 Molding machine operation Status real-time monitoring module 123 Abnormal alarm module 124 Molding machine operation status analysis and statistics module 125 Client computer 13 Connection 14 Database 15
第13頁Page 13