TWI755691B - Intelligent manufacturing hearing alarm system - Google Patents

Intelligent manufacturing hearing alarm system Download PDF

Info

Publication number
TWI755691B
TWI755691B TW109107328A TW109107328A TWI755691B TW I755691 B TWI755691 B TW I755691B TW 109107328 A TW109107328 A TW 109107328A TW 109107328 A TW109107328 A TW 109107328A TW I755691 B TWI755691 B TW I755691B
Authority
TW
Taiwan
Prior art keywords
alarm
abnormal
abnormal alarm
mobile
message
Prior art date
Application number
TW109107328A
Other languages
Chinese (zh)
Other versions
TW202135015A (en
Inventor
陳冠宏
Original Assignee
悅聲志業股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 悅聲志業股份有限公司 filed Critical 悅聲志業股份有限公司
Priority to TW109107328A priority Critical patent/TWI755691B/en
Publication of TW202135015A publication Critical patent/TW202135015A/en
Application granted granted Critical
Publication of TWI755691B publication Critical patent/TWI755691B/en

Links

Images

Landscapes

  • Alarm Systems (AREA)

Abstract

An intelligent manufacturing hearing alarm system is disclosed. The system includes a voice alarm server, a base station, several wireless repeaters, several mobile receivers, and several broadcasting devices. The invention assists vision by hearing sense and makes the speed of obtaining alarms more acute and immediate. The base station and the wireless repeaters form a mesh network, and there is no need to pay any mobile Internet charges in use. By using a mobile communication device, the system of the present invention can also remotely control and monitor the status of all machines, no matter where the operator is. In addition, the mobile receiver can store the history information of the abnormal alarm message, and the operator can repeatedly browse and confirm.

Description

智慧製造聽感警報系統 Smart Manufacturing Audible Alarm System

本發明關於一種警報系統,特別是一種以聽覺為導向的智慧製造聽感警報系統。 The present invention relates to an alarm system, in particular to an auditory-oriented intelligent manufacturing audible alarm system.

工廠是聚集人力、操作設備以大量化生產商品的地方。一般來說工人需要一人操作(監控)一個以上的機台,除非工廠進入全自動化生產,否則工人與機台的對應關係不會改變。由另一個角度看,工廠的生產效率好壞,也端視工人對機台的操作熟練度與除錯能力。然而,產線上的工人來去頻繁,新手上機應付突發狀況的情形就屢見不鮮。如果要維持運作平順,良好的工廠管理,尤其是針對機台突發狀況的排除,就非常的重要了。 A factory is a place where people gather people and operate equipment to mass-produce goods. Generally speaking, a worker needs one person to operate (monitor) more than one machine. Unless the factory enters fully automated production, the corresponding relationship between workers and machines will not change. From another perspective, the production efficiency of a factory also depends on the worker's proficiency in operating the machine and debugging ability. However, workers on the production line come and go frequently, and it is not uncommon for newcomers to use the phone to cope with emergencies. If you want to maintain smooth operation, good factory management, especially the exclusion of machine emergencies, is very important.

實作上,若工廠機台運作出現問題,比如進料卡住、操作流程設定錯誤、機器突發當機等,機台預設或是產線系統設定的警報系統便會運作,藉以通知相關人員(操作工人、主管甚至是廠長)來排除問題。傳統上,大多的機台會透過警示三色燈與聲響來進行警報,但這種方式無法立即看到問題發生的狀況,相關人員還是得到現場來處理。移動及了解問題所耗費的時間,也就是工廠額外的時間成本。隨著移動式智能裝備的廣泛使用,許多工廠會利用手機或平板電腦連線,藉由兩造對話而由一方來指導現場工人。可是,工廠環境一般都很吵雜,必要時還需要耳機隔音,這種處理問題的方式顯得不太實用,更遑論某些工廠還禁止工人攜帶手機上 產線。此外,有些問題的處理需要主管授權,比如重新開機以重設機器,如果主管在廠區移動或者外部開會,解決問題的時間成本又增加了。 In practice, if there is a problem with the operation of the factory machine, such as the feed is stuck, the operation process is set incorrectly, the machine suddenly crashes, etc., the alarm system preset by the machine or set by the production line system will operate to notify the relevant personnel (operating workers, supervisors or even factory managers) to troubleshoot problems. Traditionally, most machines will give alarms through warning three-color lights and sounds, but this method cannot immediately see the situation of the problem, and the relevant personnel still have to deal with it on the spot. The time it takes to move and understand the problem is the additional time cost of the factory. With the widespread use of mobile smart equipment, many factories will use mobile phones or tablet computers to connect, and one party will guide the on-site workers through dialogue between the two manufacturers. However, the factory environment is generally very noisy, and earphones are required for sound insulation when necessary. This method of dealing with the problem is not very practical, not to mention that some factories also prohibit workers from carrying mobile phones on their phones. Production line. In addition, some problems require the authorization of the supervisor, such as restarting the machine to reset the machine, if the supervisor moves on the factory floor or holds a meeting outside, the time cost of solving the problem increases again.

另一方面,有的工廠對機台運作採取控制中心管理的方式。控制人員在管控室以遠端監控的方式操作機台。由於管理的機台數量或資訊眾多,控制人員難免無法在座位前緊盯每一個螢幕上的訊息。一旦有問題發生,造成的延誤也是無可避免。 On the other hand, some factories adopt a control center management method for machine operation. The controller operates the machine in the control room by means of remote monitoring. Due to the large number of machines or information under management, it is inevitable that the controller cannot keep an eye on the information on every screen in front of the seat. Once a problem occurs, delays are inevitable.

近年來,隨著國際分工化的進行,小型工廠漸漸式微,取而代之的是多機台大工廠成為主流。這些工廠在龐大的運作成本下運作,快速解決產線機台問題以增加效率的管理越顯重要。因此,工廠運作需要新型態的警報系統,作為前述問題的解決方式的一環。 In recent years, with the progress of international division of labor, small factories have gradually declined, and multi-machine large factories have become the mainstream instead. These factories operate under huge operating costs, and the management of quickly solving production line machine problems to increase efficiency is becoming more and more important. Therefore, factory operations require new types of alarm systems as part of a solution to the aforementioned problems.

本段文字提取和編譯本發明的某些特點。其它特點將被揭露於後續段落中。其目的在涵蓋附加的申請專利範圍之精神和範圍中,各式的修改和類似的排列。 This text extracts and compiles certain features of the invention. Other features will be disclosed in subsequent paragraphs. It is intended to cover various modifications and similar arrangements within the spirit and scope of the appended claims.

為了滿足前述需求,本發明提出一種智慧製造聽感警報系統,其包含:一語音警報伺服器,取得並發出異常警報訊息;一基台,與該語音警報伺服器透過一區域網路訊號連接,將該語音警報伺服器發出的異常警報訊息傳給與之無線連接的裝置;複數個無線中繼器,安裝於一工廠廠區中,每一無線中繼器與該基台直接無線連接或間接透過另一無線中繼器連接,接收該異常警報訊息,並在放大該異常警報訊息後向四周以無線方式傳播;複數個行動接收器,每一行動接收器接收傳播的該異常警報訊息,取出並發送其中的一異常警報音訊;及複數個播音裝置,每一播音裝置與一對應的行動接收器連接,以接收並播放該異常警報音訊。 In order to meet the aforementioned requirements, the present invention proposes a smart manufacturing audible alarm system, which includes: a voice alarm server, which obtains and sends out abnormal alarm messages; a base station, which is connected to the voice alarm server through a local network signal, The abnormal alarm message sent by the voice alarm server is transmitted to the device wirelessly connected to it; a plurality of wireless repeaters are installed in a factory area, and each wireless repeater is directly wirelessly connected to the base station or indirectly through Another wireless repeater is connected to receive the abnormal alarm message, and after amplifying the abnormal alarm message, it spreads around wirelessly; a plurality of mobile receivers, each mobile receiver receives the transmitted abnormal alarm message, takes out and Sending an abnormal alarm audio among them; and a plurality of broadcasting devices, each broadcasting device is connected with a corresponding mobile receiver to receive and play the abnormal alarm audio.

最好,該播音裝置為藍芽耳機、藍芽耳機麥克風、藍芽喇叭、有線耳機、有線喇叭或有線耳機麥克風。 Preferably, the broadcasting device is a bluetooth earphone, a bluetooth earphone microphone, a bluetooth speaker, a wired earphone, a wired speaker or a wired earphone microphone.

該語音警報伺服器可進一步與一中央管理伺服器訊號連接,該中央管理伺服器依據工廠廠區內連線的各機台的運作異常情況,發出對應的異常警報訊息。 The voice alarm server can be further signal-connected with a central management server, and the central management server sends out a corresponding abnormal alarm message according to the abnormal operation of each machine connected in the factory.

該語音警報伺服器也可進一步透過行動通訊網路與複數個行動通訊裝置訊號連接,將該異常警報訊息發送給該些行動通訊裝置。其中,該些行動通訊裝置中安裝一行動應用軟體,用以管理及播放該異常警報訊息中的該異常警報音訊及一異常警報平面訊息。 The voice alarm server can also be further signal-connected with a plurality of mobile communication devices through a mobile communication network, and send the abnormal alarm message to the mobile communication devices. Wherein, a mobile application software is installed in the mobile communication devices to manage and play the abnormal alarm audio and an abnormal alarm plane message in the abnormal alarm message.

最好,其中該行動接收器進一步包含:一無線收發模組,接收該異常警報訊息;一收發介面,對接該對應的播音裝置;一震動模組,受控制以產生震動;一處理模組,與該無線收發模組、該收發介面及該震動模組訊號連接,由該異常警報訊息中取出該異常警報音訊及一異常警報平面訊息,選擇性地將該異常警報音訊透過該收發介面發送;一記憶模組,與該處理模組訊號連接,儲存異常警報訊息以供讀取;一顯示模組,與該處理模組訊號連接,顯示該異常警報平面訊息;一控制模組,與該處理模組訊號連接,操作以決定將該異常警報音訊透過該收發介面發送,或啟動該震動模組以發出震動;及一電力模組,與前述元件電連接,用以提供該些元件運作時所需電力。 Preferably, the mobile receiver further comprises: a wireless transceiver module for receiving the abnormal alarm message; a transceiver interface for docking with the corresponding broadcasting device; a vibration module controlled to generate vibration; a processing module, Connect with the wireless transceiver module, the transceiver interface and the vibration module signal, extract the anomaly alert audio and an anomaly alert plane message from the anomaly alert message, and selectively send the anomaly alert audio through the transceiver interface; A memory module, connected to the signal of the processing module, stores abnormal alarm information for reading; a display module, connected to the signal of the processing module, to display the abnormal alarm plane information; a control module, connected to the processing module The module signal connection is operated to determine to send the abnormal alarm sound through the transceiver interface, or activate the vibration module to emit vibration; and a power module is electrically connected to the aforementioned components for providing the Electricity is required.

依照本發明,該基台與該些無線中繼器形成一網狀網路。 According to the present invention, the base station and the wireless repeaters form a mesh network.

在一實施例中,該收發介面對接的播音裝置具有收音功能,該收發介面接收該播音裝置收錄的一第一通聯語音後轉為一第一通聯訊號,將該第一通聯訊號傳送至該處理模組;該處理模組進一步將該第一通聯訊號透過該無線收發模組,經由該些無線中繼器中之部分與該基台傳送至該語音警報伺服器;該語音警報伺服器在收到該第一通聯訊號後,反向經由該 基台與該些無線中繼器,向所有的行動接收器廣播;每一行動接收器將該第一通聯訊號解譯為該第一通聯語音並通過對應的播音裝置撥放。 In one embodiment, the broadcasting device connected to the transceiver interface has a radio function, the transceiver interface receives a first communication voice recorded by the broadcasting device and converts it into a first communication signal, and transmits the first communication signal to the processing module; the processing module further transmits the first communication signal to the voice alarm server through the wireless transceiver module, through part of the wireless repeaters and the base station; the voice alarm server is receiving After reaching the first communication signal, reverse through the The base station and the wireless repeaters broadcast to all mobile receivers; each mobile receiver interprets the first communication signal into the first communication voice and plays it through a corresponding broadcasting device.

在另一實施例中,該收發介面對接的播音裝置具有收音功能,該收發介面接收該播音裝置收錄的一第一通聯語音後轉為一第一通聯訊號,將該第一通聯訊號傳送至該處理模組;該處理模組進一步將該第一通聯訊號透過該無線收發模組,經由該些無線中繼器中之部分與該基台傳送至該語音警報伺服器;該語音警報伺服器在收到該第一通聯訊號後,透過行動通訊網路傳送該第一通聯訊號至連接的至少一行動通訊裝置;該行動通訊裝置解譯該第一通聯訊號為該第一通聯語音並撥放之,或轉為對應文字而顯現之。 In another embodiment, the broadcasting device connected to the transceiver interface has a radio function, the transceiver interface receives a first communication voice recorded by the broadcasting device and converts it into a first communication signal, and transmits the first communication signal to the a processing module; the processing module further transmits the first communication signal to the voice alarm server through the wireless transceiver module, part of the wireless repeaters and the base station; the voice alarm server is in After receiving the first communication signal, send the first communication signal to at least one connected mobile communication device through the mobile communication network; the mobile communication device interprets the first communication signal as the first communication voice and plays it, Or turn it into the corresponding text and display it.

在又一實施例中,該行動通訊裝置可進一步接收一第二通聯語音,將該第二通聯語音轉為一第二通聯訊號並透過行動通訊網路傳送至該語音警報伺服器;該語音警報伺服器在收到該第二通聯訊號後,經由該基台與該些無線中繼器,向所有的行動接收器廣播;每一行動接收器將該第二通聯訊號解譯為該第二通聯語音並通過對應的播音裝置撥放。 In yet another embodiment, the mobile communication device can further receive a second communication voice, convert the second communication voice into a second communication signal and transmit it to the voice alarm server through the mobile communication network; the voice alarm server After receiving the second communication signal, the device broadcasts to all mobile receivers through the base station and the wireless repeaters; each mobile receiver interprets the second communication signal into the second communication voice And play through the corresponding broadcasting device.

在再一實施例中,該些行動通訊裝置可依靠行動應用軟體,以該語音警報伺服器作為中介,經由行動通訊網路彼此傳遞訊息。 In yet another embodiment, the mobile communication devices may rely on mobile application software to transmit messages to each other via the mobile communication network with the voice alarm server as an intermediary.

在又另一實施例中,該語音警報伺服器可進一步儲存對應每一異常警報訊息的一解決方案影片檔案或外部連結,當一特定異常警報訊息發出後,該語音警報伺服器透過行動通訊網路連接至少一與該異常警報訊息關聯的行動通訊裝置,將該解決方案影片檔案或外部連結發送給該些行動通訊裝置。 In yet another embodiment, the voice alarm server can further store a solution video file or an external link corresponding to each abnormal alarm message. When a specific abnormal alarm message is sent, the voice alarm server can communicate with the mobile communication network. Connect at least one mobile communication device associated with the abnormal alarm message, and send the solution video file or external link to the mobile communication devices.

在又再一實施例中,其中每一行動接收器在該語音警報伺服器中設定對應特定至少一機台。在該語音警報伺服器中每一機台對應複數個機台異常警報訊息。當一異常機台發生問題時,對應的機台異常警報訊息直 接經由該基台與複數個無線中繼器之至少一唯一發送至與該異常機台對應的行動接收器。 In yet another embodiment, each mobile receiver is set to correspond to a specific at least one machine in the voice alarm server. In the voice alarm server, each machine corresponds to a plurality of machine abnormal alarm messages. When there is a problem with an abnormal machine, the corresponding machine abnormal alarm message will be sent directly. The connection is uniquely sent to the mobile receiver corresponding to the abnormal machine through at least one of the base station and the plurality of wireless repeaters.

本發明之智慧製造聽感警報系統以「聽感」輔助視覺,讓警報取得的速度更敏銳即時,讓人員從監視螢幕前解放。無論廠房大小與工具機多寡,可彈性擴充無線網路涵蓋範圍,不須重新布置網路線。該基台與該些無線中繼器形成一網狀網路,無須支付任何行動上網費用。利用行動通訊裝置,本發明的系統可以遠端控制、監控所有機台狀態,無論人身在何處。此外,行動接收器可以儲存異常警報訊息歷史資訊,作業員可以重複瀏覽確認。 The intelligent manufacturing of the audible alarm system of the present invention uses "hearing sense" to assist vision, so that the speed of alarm acquisition is more sensitive and real-time, and personnel are freed from the monitoring screen. Regardless of the size of the factory and the number of machine tools, the wireless network coverage can be flexibly expanded without having to rearrange the network routes. The base station and the wireless repeaters form a mesh network without paying any mobile Internet charges. Using the mobile communication device, the system of the present invention can remotely control and monitor the status of all machines, no matter where the person is. In addition, the mobile receiver can store the abnormal alarm message history information, and the operator can repeatedly browse and confirm.

10:中央管理伺服器 10: Central management server

20:行動通訊網路 20: Mobile Communication Network

21:第一行動通訊裝置 21: The first mobile communication device

22:第二行動通訊裝置 22: Second mobile communication device

30:工廠廠區 30: Factory area

41:第一操作員 41: First Operator

42:第二操作員 42: Second Operator

43:第三操作員 43: Third Operator

44:第四操作員 44: Fourth Operator

51:第一機台 51: The first machine

52:第二機台 52: Second machine

53:第三機台 53: The third machine

54:第四機台 54: Fourth machine

100:語音警報伺服器 100: Voice Alert Server

200:基台 200: Abutment

301:第一無線中繼器 301: First wireless repeater

302:第二無線中繼器 302: Second wireless repeater

303:第三無線中繼器 303: Third wireless repeater

304:第四無線中繼器 304: Fourth wireless repeater

401:第一行動接收器 401: First Action Receiver

402:第二行動接收器 402: Second Action Receiver

403:第三行動接收器 403: Third Action Receiver

404:第四行動接收器 404: Fourth Action Receiver

411:無線收發模組 411: Wireless transceiver module

412:收發介面 412: Transceiver interface

413:震動模組 413: Vibration Module

414:處理模組 414: Processing module

415:記憶模組 415: Memory Module

416:顯示模組 416: Display Module

417:控制模組 417: Control Module

418:電力模組 418: Power Module

501:第一播音裝置 501: The first broadcasting device

502:第二播音裝置 502: Second broadcast device

503:第三播音裝置 503: The third broadcasting device

504:第四播音裝置 504: Fourth Announcer

圖1為依照本發明一實施例的智慧製造聽感警報系統示意圖,圖2為依照本發明一實施例的行動接收器之元件方框圖,圖3為依照本發明另一實施例的智慧製造聽感警報系統示意圖,圖4繪示行動通訊裝置依靠行動應用軟體進行一對一通話,圖5繪示行動通訊裝置依靠行動應用軟體進行選擇廠區廣播。 FIG. 1 is a schematic diagram of a smart manufacturing audible alarm system according to an embodiment of the present invention, FIG. 2 is a block diagram of components of a mobile receiver according to an embodiment of the present invention, and FIG. 3 is a smart manufacturing audible sensation according to another embodiment of the present invention. A schematic diagram of the alarm system, FIG. 4 shows that the mobile communication device relies on the mobile application software to make a one-to-one call, and FIG. 5 shows that the mobile communication device relies on the mobile application software to select the factory area broadcast.

本發明將藉由參照下列的實施方式而更具體地描述。 The present invention will be described more specifically by referring to the following embodiments.

請參閱圖1,該圖為依照本發明一實施例的智慧製造聽感警報系統示意圖。智慧製造聽感警報系統包含了一語音警報伺服器100、一基台200、數個無線中繼器(本實施例中以一第一無線中繼器301、一第二無線中繼器302、一第三無線中繼器303及一第四無線中繼器304為例來說明)、複數個行動接收器(本實施例中以一第一行動接收器401、一第二行動接收器402、一第三行動接收器403及一第四行動接收器404為例來說明)及複數個播音裝置(本實施例中以一第一播音裝置501、一第二播音裝置502、一 第三播音裝置503及一第四播音裝置504為例來說明)。前述元件的型態、結構與功能將於以下詳細說明之。 Please refer to FIG. 1 , which is a schematic diagram of a smart manufacturing audible alarm system according to an embodiment of the present invention. The smart manufacturing audible alarm system includes a voice alarm server 100, a base station 200, and several wireless repeaters (in this embodiment, a first wireless repeater 301, a second wireless repeater 302, A third wireless repeater 303 and a fourth wireless repeater 304 are illustrated as examples), a plurality of mobile receivers (in this embodiment, a first mobile receiver 401, a second mobile receiver 402, A third mobile receiver 403 and a fourth mobile receiver 404 are illustrated as examples) and a plurality of broadcasting devices (in this embodiment, a first broadcasting device 501, a second broadcasting device 502, a The third broadcasting device 503 and a fourth broadcasting device 504 are described as examples). The types, structures and functions of the aforementioned elements will be described in detail below.

語音警報伺服器100的硬體架構和一般的伺服器並無不同,但以軟體或特製的外接板增加了特定的功能。語音警報伺服器100主要的工作是取得並發出異常警報訊息。異常警報訊息是針對工廠廠區30內各機台(本實施例中以一第一機台51、一第二機台52、一第三機台53及一第四機台54為例來說明;實作上,機台數量是根據需求而定,可以更多或只有一台,不限於本實施例中的4台)偵測到的問題而提出的警訊。比如:第四機台54異常震動停機、第二機台52沖壓速度過慢、第一機台51與第三機台53進料不符規格等。如果機台的型號一致,發出的問題內容部分會一樣。異常警報訊息可以廣播通報給所有的操作員(本實施例對應第一機台51、第二機台52、第三機台53及第四機台54,分別有一第一操作員41、一第二操作員42、一第三操作員43及一第四操作員44來進行操作作業),是最簡單的通報態樣。一般來說,工廠對機台的管理可以架設一個中央管理伺服器10,與各機台透過匯流排或是內部網路線連接,從而在讓機台本身的偵測裝置在發生問題時發出警訊通知中央管理伺服器10。語音警報伺服器100與中央管理伺服器10訊號連接,中央管理伺服器10依據工廠廠區30內連線的各機台的運作異常情況,發出對應的異常警報訊息。也就是說,中央管理伺服器10內部設有機台問題與異常警報訊息的資料。前述的異常警報訊息的資料也可以設定於語音警報伺服器100中,中央管理伺服器10只需將對應機台問題的編碼發出給語音警報伺服器100,語音警報伺服器100便可將該編碼對應的異常警報訊息發出。一個實作的例子是該中央管理伺服器10與語音警報伺服器100結合為一個單一的伺服器,也就是中央管理伺服器10具有了語音警報伺服器100的功能。本發明只主張具有語音警報伺服器100功能的伺服器,其形態不拘。 The hardware structure of the voice alarm server 100 is not different from that of a general server, but specific functions are added by software or a special external board. The main job of the voice alarm server 100 is to obtain and issue abnormal alarm messages. The abnormal alarm message is for each machine in the factory area 30 (in this embodiment, a first machine 51 , a second machine 52 , a third machine 53 and a fourth machine 54 are used as examples to illustrate; In practice, the number of machines is determined according to requirements, and there may be more or only one machine, not limited to the four machines in this embodiment) to raise alarms when problems are detected. For example, the fourth machine 54 vibrates abnormally and stops, the second machine 52 presses too slowly, the first machine 51 and the third machine 53 do not meet the specifications, and so on. If the models of the machines are the same, the content of the question will be the same. The abnormal alarm message can be broadcast and notified to all operators (this embodiment corresponds to the first machine 51, the second machine 52, the third machine 53 and the fourth machine 54, respectively, there is a first operator 41, a first machine Two operators 42, a third operator 43 and a fourth operator 44 perform operation operations), which is the simplest form of notification. Generally speaking, the factory can set up a central management server 10 for the management of the machines, which is connected to each machine through a bus bar or an intranet line, so that the detection device of the machine itself can issue an alarm when a problem occurs. The central management server 10 is notified. The voice alarm server 100 is signal-connected to the central management server 10 , and the central management server 10 sends out a corresponding abnormal alarm message according to the abnormal operation of each machine connected in the factory area 30 . That is to say, the central management server 10 is provided with data of machine problems and abnormal alarm messages. The data of the aforementioned abnormal alarm message can also be set in the voice alarm server 100. The central management server 10 only needs to send the code corresponding to the machine problem to the voice alarm server 100, and the voice alarm server 100 can use the code. The corresponding abnormal alarm message is issued. An example of implementation is that the central management server 10 and the voice alarm server 100 are combined into a single server, that is, the central management server 10 has the function of the voice alarm server 100 . The present invention only claims the server having the function of the voice alarm server 100, and its form is not limited.

基台200與語音警報伺服器100透過一區域網路訊號連接,區域網路可以是工廠廠區30內佈設的有線或無線網路。在本實施例中,區域網路是乙太網路。為了方便說明,圖式中元件間的連接為實線者,表示有線連接;圖式中元件間的連接為虛線者,表示無線連接。基台200可將語音警報伺服器100發出的異常警報訊息傳給與之無線連接的裝置。基台200是將訊號由有線傳輸轉為無線廣播的工具。本發明不依靠行動通訊網路來廣播異常警報訊息,一方面是考量工廠廠區30中的噪訊會影響行動通訊網路訊號而造成訊號傳輸問題,另一方面也免於使用行動通訊網路的運作成本。 The base station 200 and the voice alarm server 100 are connected through a local area network signal, and the local area network may be a wired or wireless network deployed in the factory area 30 . In this embodiment, the local area network is an Ethernet network. For the convenience of description, the connections between the elements in the drawings are solid lines, indicating wired connections; the connections between elements in the drawings are dotted lines, indicating wireless connections. The base station 200 can transmit the abnormal alarm message sent by the voice alarm server 100 to the wirelessly connected device. The base station 200 is a tool for converting signals from wired transmission to wireless broadcasting. The present invention does not rely on the mobile communication network to broadcast the abnormal alarm message. On the one hand, it considers that the noise in the factory area 30 will affect the signal of the mobile communication network and cause signal transmission problems, and on the other hand, it also avoids the operation cost of using the mobile communication network.

數個無線中繼器安裝於工廠廠區30中,是協助基台200廣播的工具。本實施例僅使用4個無線中繼器來說明,但是實作上無線中繼器的數量不限於4個,更多或較少的數量都可以,主要考量工廠廠區30的特性,盡可能佈設到讓訊號均勻發送,讓工廠廠區30訊號無死角。如果工廠廠區30是位於建物內部,可以無線中繼器置於天花板上;工廠廠區30是開放空間,可將無線中繼器置於較高位置的固定物上。無線中繼器的數量可以彈性擴增,以求訊號接收效果最佳化。每一個無線中繼器與基台200直接無線連接或間接透過另一無線中繼器連接。因此,基台200與該些無線中繼器形成一網狀網路。無線中繼器可以接收該異常警報訊息,並在放大該異常警報訊息後向四周以無線方式傳播。無線中繼器與基台200間的通訊方式可以採用特定頻寬,比如27MHz、2.4MHz、5MHz等開放公共頻寬,其通訊規範不限定,可以採IEEE 802.11系列規範,或是成熟的商業規範,如WiFi、藍芽規範。因此,無線中繼器可以是一個藍芽中繼器、紫蜂中繼器、WiFi中繼器等。 Several wireless repeaters are installed in the factory floor 30 and are tools to assist the base station 200 in broadcasting. In this embodiment, only four wireless repeaters are used for description, but in practice, the number of wireless repeaters is not limited to four, and more or less can be used. To allow the signal to be sent evenly, so that the 30 signals in the factory area have no dead ends. If the factory floor 30 is located inside a building, the wireless repeater can be placed on the ceiling; if the factory floor 30 is an open space, the wireless repeater can be placed on a fixed object at a higher position. The number of wireless repeaters can be expanded flexibly to optimize signal reception. Each wireless repeater is directly wirelessly connected to the base station 200 or indirectly connected through another wireless repeater. Therefore, the base station 200 and the wireless repeaters form a mesh network. The wireless repeater can receive the abnormal alarm message, and after amplifying the abnormal alarm message, it can be wirelessly propagated around. The communication method between the wireless repeater and the base station 200 can use a specific bandwidth, such as 27MHz, 2.4MHz, 5MHz and other open public bandwidths. The communication specification is not limited, and the IEEE 802.11 series specification or mature commercial specification can be used. , such as WiFi, Bluetooth specifications. Therefore, the wireless repeater can be a Bluetooth repeater, Zigbee repeater, WiFi repeater, etc.

行動接收器和無線中繼器一樣,數量不限於4個。但行動接收器是跟著操作員的。最好,每一個操作員配一個行動接收器,每一個行動接收器對應一台機台。當然,如果一個操作員同時監管數個機台的運作,他 可以配置一個同時對應監控數個機台的行動接收器。每一行動接收器接收傳播的該異常警報訊息,取出並發送其中的一異常警報音訊。這裡要強調的是異常警報訊息本身是一段訊號,其結構可能包含通訊表頭、元資料及真正要傳輸的資料。這些真正要傳輸的資料中至少包含一個異常警報音訊,型態上可以是一個聲音檔案,藉由特定的軟體來撥放。在其它實施例中,這些真正要傳輸的資料中還可另外包含一個異常警報平面訊息,型態上可以是一個文字檔案或圖形檔案。異常警報音訊的內容可以是人工預錄的語音,比如前述的第二機台52沖壓速度過慢,也可以是一個對應的聲響,比如喇叭長鳴三秒鐘。從而,異常警報平面訊息可以是對應的文字(還可包含處理方式說明),或是以特定圖案,比如在一台機器外觀上加上一個”慢”字,表示該對應的文字。異常警報平面訊息的功用會於之後說明書內容中陳述。 Like wireless repeaters, the number of mobile receivers is not limited to 4. But the action receiver follows the operator. Preferably, each operator is equipped with a mobile receiver, and each mobile receiver corresponds to a machine. Of course, if an operator supervises the operation of several machines at the same time, he A mobile receiver can be configured to monitor several machines at the same time. Each mobile receiver receives the disseminated abnormal alarm message, extracts and sends an abnormal alarm message. It should be emphasized here that the abnormal alarm message itself is a signal, and its structure may include communication headers, metadata and actual data to be transmitted. The actual data to be transmitted contains at least one abnormal alarm sound, which can be a sound file in the form of a sound file, which is played by specific software. In other embodiments, the actual data to be transmitted may additionally include an abnormal alarm plane message, which may be a text file or a graphic file in the form. The content of the abnormal alarm audio can be a manually pre-recorded voice, for example, the aforementioned second machine 52 punching speed is too slow, or it can be a corresponding sound, such as a horn sounding for three seconds. Therefore, the abnormal alarm plane message can be a corresponding text (and also include a description of the processing method), or a specific pattern, such as adding a word "slow" to the appearance of a machine, to represent the corresponding text. The function of the abnormal alarm plane message will be described in the contents of the manual later.

行動接收器是本發明的精神之一,以下配合圖2來說明行動接收器的結構(以第一行動接收器401為例來說明)。第一行動接收器401包含一無線收發模組411、一收發介面412、一震動模組413、一處理模組414、一記憶模組415、一顯示模組416、一控制模組417及一電力模組418。無線收發模組411是用來對接第一無線中繼器301,由後者接收該異常警報訊息的元件。因此,無線收發模組411的型態跟著無線中繼器而變,可以是但不限於WiFi模組、藍芽模組等。相對於無線收發模組411,收發介面412是對接對應的播音裝置(第一播音裝置501)的元件。依照本發明,播音裝置可以是以下的實體:藍芽耳機、藍芽耳機麥克風、藍芽喇叭、有線耳機、有線喇叭或有線耳機麥克風。某些播音裝置除了可以播音外,還可以反向將操作員的聲音傳回行動接收器中,比如耳機麥克風。因為這些播音裝置可能有不同的傳輸方式,所以收發介面412可以是藍芽模組、USB模組、Lightning模組或TRS端子模組。收發介面412如果和無線收發模組411一 樣,比如藍芽模組,則兩者可以合而為一。震動模組413受控制以產生震動,可以使用微型步進馬達。 The mobile receiver is one of the spirits of the present invention. The structure of the mobile receiver will be described below with reference to FIG. 2 (taking the first mobile receiver 401 as an example for description). The first mobile receiver 401 includes a wireless transceiver module 411, a transceiver interface 412, a vibration module 413, a processing module 414, a memory module 415, a display module 416, a control module 417 and a Power module 418 . The wireless transceiver module 411 is used to connect with the first wireless repeater 301, and the latter receives the abnormal alarm message. Therefore, the type of the wireless transceiver module 411 changes with the wireless repeater, and may be, but not limited to, a WiFi module, a Bluetooth module, and the like. Relative to the wireless transceiver module 411 , the transceiver interface 412 is a component that connects with the corresponding broadcasting device (the first broadcasting device 501 ). According to the present invention, the broadcasting device may be the following entities: a Bluetooth headset, a Bluetooth headset microphone, a Bluetooth speaker, a wired headset, a wired speaker, or a wired headset microphone. In addition to broadcasting, some broadcasting devices can also transmit the operator's voice in reverse to a mobile receiver, such as a headset microphone. Because these broadcasting devices may have different transmission modes, the transceiver interface 412 can be a Bluetooth module, a USB module, a Lightning module or a TRS terminal module. If the transceiver interface 412 is the same as the wireless transceiver module 411 In this way, such as the Bluetooth module, the two can be combined into one. The vibration module 413 is controlled to generate vibration, and a micro stepper motor can be used.

處理模組414與無線收發模組411、收發介面412及震動模組413訊號連接,其功能主要是控制與之訊號連接的元件之運作。處理模組414主要包含一個處理器(未繪示)及與之連接的電路板及必要的主被動元件。處理模組414的一個重要功能是由該異常警報訊息中取出該異常警報音訊及該異常警報平面訊息,並選擇性地將該異常警報音訊透過收發介面412發送。 The processing module 414 is connected with the wireless transceiver module 411 , the transceiver interface 412 and the vibration module 413 for signals, and its function is mainly to control the operation of the components connected with the signals. The processing module 414 mainly includes a processor (not shown), a circuit board connected thereto, and necessary active and passive components. An important function of the processing module 414 is to extract the abnormal alarm audio and the abnormal alarm plane information from the abnormal alarm message, and selectively send the abnormal alarm audio through the transceiver interface 412 .

記憶模組415與處理模組414訊號連接,儲存異常警報訊息以供讀取。也就是說,行動接收器可提供異常警報訊息的歷史資訊,操作員可以重複瀏覽確認。顯示模組416是個LCD或LED螢幕。顯示模組416與處理模組414訊號連接,其功能顯示該異常警報平面訊息,提供聽感以外的警報資訊。控制模組417與處理模組414訊號連接,是用來操作以決定將該異常警報音訊透過收發介面412發送給第一播音裝置501撥放,或是啟動震動模組413以發出震動。型態上,控制模組417可包含一個切換按鈕(未繪示),該切換按鈕的”開”讓異常警報音訊透過收發介面412發送,”關”讓震動模組413發出震動,也是提供聽感以外的另一種警報資訊。電力模組418與無線收發模組411、收發介面412、震動模組413、處理模組414、記憶模組415、顯示模組416、控制模組417電連接,用以提供該些元件運作時所需電力。電力模組418可以包含一個以上的二次電池,電力不足時可外接電源以補充。 The memory module 415 is connected with the signal of the processing module 414 to store abnormal alarm messages for reading. That is, the mobile receiver can provide historical information of abnormal alarm messages, which the operator can repeatedly browse for confirmation. The display module 416 is an LCD or LED screen. The display module 416 is connected with the signal of the processing module 414, and its function is to display the abnormal alarm plane information, and provide alarm information other than auditory sense. The control module 417 is connected to the signal processing module 414, and is used for operation to determine whether to send the abnormal alarm audio to the first broadcasting device 501 through the transceiver interface 412 for playback, or to activate the vibration module 413 to emit vibration. In form, the control module 417 may include a switch button (not shown), the “on” of the switch button allows the abnormal alarm audio to be sent through the transceiver interface 412, and the “off” enables the vibration module 413 to vibrate, which is also for listening. Another kind of alert information other than sense. The power module 418 is electrically connected with the wireless transceiver module 411, the transceiver interface 412, the vibration module 413, the processing module 414, the memory module 415, the display module 416, and the control module 417, so as to provide when these components operate required power. The power module 418 may include more than one secondary battery, which can be supplemented by an external power supply when the power is insufficient.

播音裝置的數量是跟著行動接收器的數量而變。每一個播音裝置與一對應的行動接收器連接(第一播音裝置501連接第一行動接收器401、第二播音裝置502連接第二行動接收器402、第三播音裝置503連接第三行 動接收器403及第四播音裝置504連接第四行動接收器404),以接收並播放該異常警報音訊。播音裝置的型態如前所述,此處不再贅述。 The number of broadcasters follows the number of mobile receivers. Each broadcasting device is connected to a corresponding mobile receiver (the first broadcasting device 501 is connected to the first mobile receiver 401, the second broadcasting device 502 is connected to the second mobile receiver 402, and the third broadcasting device 503 is connected to the third row The mobile receiver 403 and the fourth broadcasting device 504 are connected to the fourth mobile receiver 404) to receive and play the abnormal alarm sound. The type of the broadcasting device is as described above and will not be repeated here.

就架設來說,如果有數個相連的工廠廠區且場區面積不大且機台不多,可以使用單一語音警報伺服器100及單一基台200。如果工廠廠區大或者是跨不同地段,最好每一個工廠廠區配置一套語音警報伺服器100與基台200。所有元件定位後,首先將基台200與語音警報伺服器100透過乙太網路連接,並在語音警報伺服器100設定與基台200相關的資訊,比如基台200的名稱及媒體存取控制位址(Media Access Control Address,MAC Address)。接著,打開基台200與各無線中繼器的網路連線開關,主動建構覆蓋工廠廠區30的網狀網路。之後,將各行動接收器連接語音警報伺服器100或中央管理伺服器10,在其中設定各行動接收器的名稱與負責機台。接著打開網狀網路,讓每一行動接收器連上網狀網路。最後,連接對應的行動接收器與播音裝置。當某一個機台,比如第二機台52,發生當機時,該狀況為中央管理伺服器10所探知並通報語音警報伺服器100,語音警報伺服器100便會將包含「第二機台52發生當機,請注意」的異常警報訊息,透過基台200與無線中繼器形成的網狀網路,廣播給所有的行動接收器,並通過對應的播音裝置撥放給每一個操作員知道。 In terms of erection, if there are several connected factories and the area is small and there are not many machines, a single voice alarm server 100 and a single base station 200 can be used. If the factory area is large or spans different areas, it is better to configure a set of voice alarm server 100 and base station 200 for each factory area. After all the components are located, firstly connect the base station 200 with the voice alarm server 100 through the Ethernet, and set the information related to the base station 200 in the voice alarm server 100, such as the name of the base station 200 and the media access control Address (Media Access Control Address, MAC Address). Next, the network connection switches of the base station 200 and each wireless repeater are turned on, and a mesh network covering the factory area 30 is actively constructed. Afterwards, each mobile receiver is connected to the voice alarm server 100 or the central management server 10, and the name and the responsible machine of each mobile receiver are set therein. Then turn on the mesh network and connect each mobile receiver to the mesh network. Finally, connect the corresponding mobile receiver and broadcasting device. When a certain machine, such as the second machine 52, crashes, the situation is detected by the central management server 10 and notified to the voice alarm server 100, and the voice alarm server 100 will include the "second machine" 52 "Crash occurs, please pay attention" abnormal alarm message, broadcast to all mobile receivers through the mesh network formed by the base station 200 and the wireless repeater, and broadcast to each operator through the corresponding broadcast device knowledge.

以上的實施例提供了除了一種新型態的聽感警報系統。然而,這種架構還不能解決以下的問題:通知具有解決能力或權利的負責人來處理機台問題、找出機台問題的解決方案,及不以廣播方式而通知特定機台操作員發生問題。這些問題將在以下的實施例中提出解決方案。 The above embodiments provide in addition to a new type of audible alarm system. However, this architecture does not yet address the following issues: informing the responsible person with the resolution capability or authority to deal with machine problems, finding solutions to machine problems, and notifying specific machine operators of problems without broadcasting . These problems will be addressed in the following examples.

請見圖3,該圖為依照本發明另一實施例的智慧製造聽感警報系統示意圖。與前一實施例的圖1相較,圖3多了一第一行動通訊裝置21、一第二行動通訊裝置22及一行動通訊網路20。相對地,圖3少了第四操作員44、第四行動接收器404與第四播音裝置504。其它圖3中與圖1相同的符號代表相 同的裝置或物件(操作員),其功能及架構不再贅述。少了第四操作員44、第四行動接收器404與第四播音裝置504的原因是第三操作員44使用第三行動接收器403與第三播音裝置503,同時監控管理第三機台53及第四機台54。 Please refer to FIG. 3 , which is a schematic diagram of a smart manufacturing audible alarm system according to another embodiment of the present invention. Compared with FIG. 1 of the previous embodiment, FIG. 3 has a first mobile communication device 21 , a second mobile communication device 22 and a mobile communication network 20 . In contrast, FIG. 3 lacks the fourth operator 44 , the fourth mobile receiver 404 and the fourth broadcasting device 504 . In other Figure 3, the same symbols as in Figure 1 represent the phase For the same device or object (operator), its function and structure will not be described again. The reason for the lack of the fourth operator 44 , the fourth mobile receiver 404 and the fourth broadcasting device 504 is that the third operator 44 uses the third mobile receiver 403 and the third broadcasting device 503 to monitor and manage the third machine 53 at the same time. and the fourth machine 54 .

在本實施例中,語音警報伺服器100進一步透過行動通訊網路20與複數個行動通訊裝置訊號連接,將該異常警報訊息發送給該些行動通訊裝置。雖然本實施例中僅使用兩個行動通訊裝置來說明,但實作上連接的行動通訊裝置可以很多,最少是負責人員,比如主任工程師或廠長,的行動通訊裝置,最多可以覆蓋到所有操作員使用的行動通訊裝置,以備臨時不在機台旁邊時也能收到異常警報訊息。行動通訊裝置可以是如第一行動通訊裝置21的智慧型手機,也可以是如第二行動通訊裝置22平板電腦。由於行動通訊裝置中沒有可以處理異常警報訊息的功能,最好,該些行動通訊裝置中安裝一行動應用軟體,用以管理及播放該異常警報訊息中的異常警報音訊及異常警報平面訊息。 In this embodiment, the voice alarm server 100 is further signal-connected to a plurality of mobile communication devices through the mobile communication network 20, and sends the abnormal alarm message to the mobile communication devices. Although only two mobile communication devices are used for description in this embodiment, there can be many mobile communication devices connected in practice, at least the mobile communication devices of the responsible personnel, such as the chief engineer or the factory manager, can cover all operations at most The mobile communication device used by the operator in case the abnormal alarm message can be received even when he is temporarily away from the machine. The mobile communication device may be a smart phone such as the first mobile communication device 21 , or a tablet computer such as the second mobile communication device 22 . Since the mobile communication device does not have the function of processing the abnormal alarm message, preferably, a mobile application software is installed in the mobile communication device for managing and playing the abnormal alarm audio and abnormal alarm plane information in the abnormal alarm message.

在另一個實施例中,收發介面412對接的播音裝置若具有收音功能,比如為一個藍芽耳機麥克風,收發介面412就可接收該播音裝置收錄的一第一通聯語音後轉為一第一通聯訊號,將該第一通聯訊號傳送至處理模組414。處理模組414進一步將該第一通聯訊號透過無線收發模組411,經由該些無線中繼器中之部分與基台200傳送至語音警報伺服器100。語音警報伺服器100在收到該第一通聯訊號後,反向經由基台200與該些無線中繼器,向所有的行動接收器廣播。每一行動接收器再將該第一通聯訊號解譯為該第一通聯語音並通過對應的播音裝置撥放。如此一來,每一個操作員便可向其他操作員說明目前狀況,及遇到困難時尋找支援或解決方案。 In another embodiment, if the broadcasting device to which the transceiver interface 412 is docked has a sound-receiving function, such as a Bluetooth headset microphone, the transceiver interface 412 can receive a first communication voice recorded by the broadcasting device and convert it into a first communication signal, and transmit the first communication signal to the processing module 414 . The processing module 414 further transmits the first communication signal to the voice alarm server 100 through some of the wireless repeaters and the base station 200 through the wireless transceiver module 411 . After receiving the first communication signal, the voice alarm server 100 broadcasts to all mobile receivers in reverse via the base station 200 and the wireless repeaters. Each mobile receiver interprets the first communication signal into the first communication voice and plays it through the corresponding broadcasting device. In this way, each operator can explain the current situation to the other operators and find support or solutions in case of difficulties.

在前述流程中,語音警報伺服器100在收到該第一通聯訊號後,還可透過行動通訊網路20傳送該第一通聯訊號至連接的至少一行動通訊裝 置,比如廠長所攜帶的第一行動通訊裝置21。該行動通訊裝置解譯該第一通聯訊號為該第一通聯語音並撥放之,或轉為對應文字而顯現之。至此,每一個現場操作員便可向主管說明目前狀況,及遇到困難時尋找支援或解決方案,不論其主管是在廠內或場外。 In the aforementioned process, after receiving the first communication signal, the voice alarm server 100 can also transmit the first communication signal to at least one connected mobile communication device through the mobile communication network 20 device, such as the first mobile communication device 21 carried by the factory manager. The mobile communication device interprets the first communication signal as the first communication voice and plays it, or converts it into corresponding text and displays it. At this point, every field operator can explain the current situation to his supervisor, and find support or solutions when he encounters difficulties, whether his supervisor is on-site or off-site.

行動通訊裝置還可進一步接收一第二通聯語音,將該第二通聯語音轉為一第二通聯訊號並透過行動通訊網路20傳送至語音警報伺服器100。語音警報伺服器100在收到該第二通聯訊號後,經由基台200與該些無線中繼器,向所有的行動接收器廣播。每一行動接收器將該第二通聯訊號解譯為該第二通聯語音並通過對應的播音裝置撥放。這樣的做法是反向讓廠區外或不在產線上的管理人員或資深操作員,可以對工廠廠區30發出訊息,可以解決現場機台的問題或協調人力支援問題機台。 The mobile communication device may further receive a second communication voice, convert the second communication voice into a second communication signal, and transmit it to the voice alarm server 100 through the mobile communication network 20 . After receiving the second communication signal, the voice alarm server 100 broadcasts to all mobile receivers via the base station 200 and the wireless repeaters. Each mobile receiver interprets the second communication signal into the second communication voice and plays it through a corresponding broadcasting device. This approach is to reversely allow managers or senior operators outside the factory area or not on the production line to send messages to the factory area 30 to solve the problems of on-site machines or coordinate human support for problem machines.

在又一個實施例中,每一行動接收器可在語音警報伺服器100中設定對應特定至少一機台,如圖3所示的第一行動接收器401對應第一機台51,第二行動接收器402對應第二機台52,第三行動接收器403對應第三機台53。另外,語音警報伺服器100中每一機台也對應複數個機台異常警報訊息。也就是說,每一機台可有專屬於本身的異常警報訊息,也可和其它機台共有一些異常警報訊息,而前者標示本身特殊的異常。當一異常機台發生問題時,對應的機台異常警報訊息直接經由基台200與複數個無線中繼器之至少一唯一發送至與該異常機台對應的行動接收器。這個態樣就是針對特定機台操作員發出其操作機台的異常警報訊息,但卻不會影響到其它的操作員。 In yet another embodiment, each mobile receiver can be set in the voice alarm server 100 to correspond to at least one specific machine. As shown in FIG. 3 , the first mobile receiver 401 corresponds to the first machine 51 , and the second mobile receiver The receiver 402 corresponds to the second machine 52 , and the third mobile receiver 403 corresponds to the third machine 53 . In addition, each machine in the voice alarm server 100 also corresponds to a plurality of machine abnormality alarm messages. That is to say, each machine can have its own abnormal alarm message, or it can share some abnormal alarm messages with other machines, and the former indicates its own special abnormality. When a problem occurs in an abnormal machine, the corresponding machine abnormality alarm message is directly and uniquely sent to the mobile receiver corresponding to the abnormal machine through at least one of the base station 200 and the plurality of wireless repeaters. This state is to issue an abnormal alarm message for a specific machine operator to operate the machine, but it will not affect other operators.

於再一個實施例中,行動通訊裝置可依靠行動應用軟體,以語音警報伺服器100作為中介,經由行動通訊網路20彼此傳遞訊息,進一步了解目前發生問題的機台之狀況。舉例來說,當第二機台52發生了問題,語音警報伺服器100便會發出對應的異常警報訊息給第二行動接收器402。第 二操作員42發出了求助的第一通聯語音後轉為第一通聯訊號,最後傳到廠長所持的第一行動通訊裝置21上。廠長藉由行動應用軟體提供的功能,如圖4所示,於第一行動通訊裝置21上顯示了一些文字對話框。廠長可以按「一鍵廣播」框,將異常警報訊息轉發給其他同樣也使用行動通訊裝置的主管,詢問誰可以協助處理。當主任工程師表示他可以的時候,廠長還可操作行動應用軟體以建立他跟主任工程師間的語音通訊,類似LINETM或WeChatTM的操作方式,但語音訊號的收發是透過語音警報伺服器100。如果廠長跨地域管理不同的廠區,比如一家工廠有桃園廠、新竹廠及深圳廠,則每一個廠區都可以設立各自語音警報伺服器,前述的詢問及多方通話便可透過三台語音警報伺服器中的一台來主導,以便訊號之收發。當然,廠長所持的第一行動通訊裝置21利用行動應用軟體,可以選擇不同廠區進行廣播,以針對特定廠區的問題處理。如圖5所示,如果廠長按下第一行動通訊裝置21觸控螢幕顯示的「桃1廠」後,之後他所發出的訊息(第二通聯訊號)只會向桃1廠中所有的行動接收器廣播,經由對應的播音裝置撥出。 In yet another embodiment, the mobile communication devices can rely on the mobile application software and use the voice alarm server 100 as an intermediary to transmit messages to each other via the mobile communication network 20 to further understand the status of the current problem machine. For example, when a problem occurs in the second machine 52 , the voice alarm server 100 will send a corresponding abnormal alarm message to the second mobile receiver 402 . The second operator 42 sends out the first communication voice for help, and then turns it into a first communication signal, which is finally transmitted to the first mobile communication device 21 held by the factory manager. Using the functions provided by the mobile application software, the factory manager displays some text dialog boxes on the first mobile communication device 21 as shown in FIG. 4 . The factory manager can press the "One-click broadcast" box to forward the abnormal alarm message to other supervisors who are also using mobile communication devices to ask who can assist in processing. When the chief engineer says he can, the factory manager can also operate the mobile application software to establish a voice communication between him and the chief engineer, which is similar to the operation of LINE TM or WeChat TM , but the voice signal is sent and received through the voice alarm server 100 . If the factory manager manages different factory areas across regions, for example, a factory has Taoyuan factory, Hsinchu factory and Shenzhen factory, each factory area can set up its own voice alarm server, and the aforementioned inquiries and multi-party calls can be made through three voice alarm servers. One of the devices is used to dominate, so that the signal can be sent and received. Of course, using the mobile application software, the first mobile communication device 21 held by the factory manager can select different factory areas to broadcast, so as to deal with problems in a specific factory area. As shown in Figure 5, if the factory manager presses "Peach 1 Factory" displayed on the touch screen of the first mobile communication device 21, the message (the second communication signal) sent by him after that will only be sent to all the actions of the Tao 1 Factory. The receiver broadcasts and dials out via the corresponding broadcasting device.

在又另一實施例中,語音警報伺服器100可以儲存對應每一異常警報訊息的一解決方案影片檔案或外部連結(比如儲存該解決方案影片檔案的服務平台之統一資源定位符(URL),比如YouTubeTM平台),當一特定異常警報訊息發出後,語音警報伺服器100便透過行動通訊網路20連接至少一與該異常警報訊息關聯的行動通訊裝置,將該解決方案影片檔案或外部連結發送給該些行動通訊裝置,透過特定的軟體或瀏覽器來觀看,解決問題。當然,最好語音警報伺服器100可以設置問題解決流程機器人程式,當特定異常警報訊息發出後,相對的操作員可以利用播音裝置,透過行動接收器、無線中繼器與基台200形成的通話管道,與該程式進行對話。該程式可以分析語音及語意,利用事先儲存的解決問題步驟,一步步以語 音引導操作員來解決現有機台問題。機器人程式開發目前已相當成熟,本發明不限定應用任何的現有技術。 In yet another embodiment, the voice alarm server 100 may store a solution video file or an external link (such as a Uniform Resource Locator (URL) of a service platform storing the solution video file) corresponding to each abnormal alarm message, Such as YouTube TM platform), when a specific abnormal alarm message is sent, the voice alarm server 100 connects at least one mobile communication device associated with the abnormal alarm message through the mobile communication network 20, and sends the solution video file or external link. For these mobile communication devices, watch through specific software or browser to solve the problem. Of course, preferably, the voice alarm server 100 can be set with a problem solving process robot program. When a specific abnormal alarm message is sent out, the corresponding operator can use the broadcasting device to communicate with the base station 200 through the mobile receiver and wireless repeater. pipe to talk to the program. The program can analyze the voice and semantics, and use the pre-stored problem solving steps to guide the operator step by step to solve the existing machine problems. The development of robot programs is quite mature at present, and the present invention is not limited to apply any existing technology.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.

10:中央管理伺服器 10: Central management server

30:工廠廠區 30: Factory area

41:第一操作員 41: First Operator

42:第二操作員 42: Second Operator

43:第三操作員 43: Third Operator

44:第四操作員 44: Fourth Operator

51:第一機台 51: The first machine

52:第二機台 52: Second machine

53:第三機台 53: The third machine

54:第四機台 54: Fourth machine

100:語音警報伺服器 100: Voice Alert Server

200:基台 200: Abutment

301:第一無線中繼器 301: First wireless repeater

302:第二無線中繼器 302: Second wireless repeater

303:第三無線中繼器 303: Third wireless repeater

304:第四無線中繼器 304: Fourth wireless repeater

401:第一行動接收器 401: First Action Receiver

402:第二行動接收器 402: Second Action Receiver

403:第三行動接收器 403: Third Action Receiver

404:第四行動接收器 404: Fourth Action Receiver

501:第一播音裝置 501: The first broadcasting device

502:第二播音裝置 502: Second broadcast device

503:第三播音裝置 503: The third broadcasting device

504:第四播音裝置 504: Fourth Announcer

Claims (11)

一種智慧製造聽感警報系統,包含:一語音警報伺服器,取得並發出異常警報訊息;一基台,與該語音警報伺服器透過一區域網路訊號連接,將該語音警報伺服器發出的異常警報訊息傳給與之無線連接的裝置;複數個無線中繼器,安裝於一工廠廠區中,每一無線中繼器與該基台直接無線連接或間接透過另一無線中繼器連接,接收該異常警報訊息,並在放大該異常警報訊息後向四周以無線方式傳播;複數個行動接收器,每一行動接收器接收傳播的該異常警報訊息,取出並發送其中的一異常警報音訊;及複數個播音裝置,每一播音裝置與一對應的行動接收器連接,以接收並播放該異常警報音訊,其中該語音警報伺服器進一步與一中央管理伺服器訊號連接,該中央管理伺服器依據工廠廠區內連線的各機台的運作異常情況,發出對應的異常警報訊息。 An intelligent manufacturing audible alarm system, comprising: a voice alarm server, which obtains and sends out abnormal alarm messages; The alarm message is transmitted to the device wirelessly connected to it; a plurality of wireless repeaters are installed in a factory area, and each wireless repeater is directly wirelessly connected to the base station or indirectly connected through another wireless repeater to receive The abnormal alarm message is amplified and propagated wirelessly around the abnormal alarm message; a plurality of mobile receivers, each mobile receiver receives the propagated abnormal alarm message, and extracts and transmits an abnormal alarm message among them; and A plurality of broadcasting devices, each broadcasting device is connected with a corresponding mobile receiver to receive and play the abnormal alarm audio, wherein the voice alarm server is further connected with a central management server signal, the central management server according to the factory The abnormal operation of each machine connected in the factory area will send out the corresponding abnormal alarm message. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中該播音裝置為藍芽耳機、藍芽耳機麥克風、藍芽喇叭、有線耳機、有線喇叭或有線耳機麥克風。 The smart manufacturing auditory alarm system as described in item 1 of the patent application scope, wherein the broadcasting device is a bluetooth earphone, a bluetooth earphone microphone, a bluetooth speaker, a wired earphone, a wired speaker or a wired earphone microphone. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中該語音警報伺服器進一步透過行動通訊網路與複數個行動通訊裝置訊號連接,將該異常警報訊息發送給該些行動通訊裝置。 The intelligent manufacturing audible alarm system as described in claim 1, wherein the voice alarm server is further signal-connected with a plurality of mobile communication devices through a mobile communication network, and sends the abnormal alarm message to the mobile communication devices. 如申請專利範圍第3項所述之智慧製造聽感警報系統,其中該些行動通訊裝置中安裝一行動應用軟體,用以管理及播放該異常警報訊息中的該異常警報音訊及一異常警報平面訊息。 The intelligent manufacturing audible alarm system as described in item 3 of the scope of application, wherein a mobile application software is installed in the mobile communication devices for managing and playing the abnormal alarm audio and an abnormal alarm plane in the abnormal alarm message message. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中該行動接收器進一步包含:一無線收發模組,接收該異常警報訊息;一收發介面,對接該對應的播音裝置;一震動模組,受控制以產生震動;一處理模組,與該無線收發模組、該收發介面及該震動模組訊號連接,由該異常警報訊息中取出該異常警報音訊及一異常警報平面訊息,選擇性地將該異常警報音訊透過該收發介面發送;一記憶模組,與該處理模組訊號連接,儲存異常警報訊息以供讀取;一顯示模組,與該處理模組訊號連接,顯示該異常警報平面訊息;一控制模組,與該處理模組訊號連接,操作以決定將該異常警報音訊透過該收發介面發送,或啟動該震動模組以發出震動;及一電力模組,與前述元件電連接,用以提供該些元件運作時所需電力。 The intelligent manufacturing audible alarm system as described in item 1 of the patent application scope, wherein the mobile receiver further comprises: a wireless transceiver module for receiving the abnormal alarm message; a transceiver interface for connecting with the corresponding broadcasting device; a vibration The module is controlled to generate vibration; a processing module is connected with the wireless transceiver module, the transceiver interface and the vibration module signal, and extracts the abnormal alarm audio and an abnormal alarm plane message from the abnormal alarm message, The abnormal alarm information is selectively sent through the transceiver interface; a memory module is connected with the processing module signal to store the abnormal alarm information for reading; a display module is connected with the processing module signal to display the abnormal alarm plane message; a control module, connected with the processing module signal, and operated to determine to send the abnormal alarm signal through the transceiver interface, or activate the vibration module to emit vibration; and a power module, and The aforementioned elements are electrically connected to provide power required for the operation of these elements. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中該基台與該些無線中繼器形成一網狀網路。 The intelligently-manufactured audible alarm system as described in claim 1, wherein the base station and the wireless repeaters form a mesh network. 如申請專利範圍第4項所述之智慧製造聽感警報系統,其中該些行動通訊裝置可依靠行動應用軟體,以該語音警報伺服器作為中介,經由行動通訊網路彼此傳遞訊息。 The intelligent manufacturing audible alarm system as described in claim 4 of the scope of application, wherein the mobile communication devices can rely on mobile application software and use the voice alarm server as an intermediary to transmit messages to each other via a mobile communication network. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中該語音警報伺服器進一步儲存對應每一異常警報訊息的一解決方案影片檔案或外部連結,當一特定異常警報訊息發出後,該語音警報伺服器透過行動通訊網路連接至少一與該異常警報訊息關聯的行動通訊裝置,將該解決方案影片檔案或外部連結發送給該些行動通訊裝置。 The intelligent manufacturing audible alarm system as described in claim 1, wherein the voice alarm server further stores a solution video file or external link corresponding to each abnormal alarm message, and when a specific abnormal alarm message is sent out, The voice alarm server is connected to at least one mobile communication device associated with the abnormal alarm message through a mobile communication network, and sends the solution video file or external link to the mobile communication devices. 如申請專利範圍第1項所述之智慧製造聽感警報系統,其中每一行動接收器在該語音警報伺服器中設定對應特定至少一機台。 The intelligent manufacturing audible alarm system according to the first claim of the patent application scope, wherein each mobile receiver is set in the voice alarm server to correspond to at least one specific machine. 如申請專利範圍第9項所述之智慧製造聽感警報系統,其中在該語音警報伺服器中每一機台對應複數個機台異常警報訊息。 The intelligent manufacturing audible alarm system as described in item 9 of the patent application scope, wherein each machine in the voice alarm server corresponds to a plurality of machine abnormal alarm messages. 如申請專利範圍第10項所述之智慧製造聽感警報系統,其中當一異常機台發生問題時,對應的機台異常警報訊息直接經由該基台與複數個無線中繼器之至少一唯一發送至與該異常機台對應的行動接收器。 The intelligent manufacturing audible alarm system as described in claim 10 of the scope of application, wherein when a problem occurs in an abnormal machine, the corresponding machine abnormal alarm message is directly transmitted through the base station and at least one of the plurality of wireless repeaters. Sent to the mobile receiver corresponding to the abnormal machine.
TW109107328A 2020-03-05 2020-03-05 Intelligent manufacturing hearing alarm system TWI755691B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109107328A TWI755691B (en) 2020-03-05 2020-03-05 Intelligent manufacturing hearing alarm system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109107328A TWI755691B (en) 2020-03-05 2020-03-05 Intelligent manufacturing hearing alarm system

Publications (2)

Publication Number Publication Date
TW202135015A TW202135015A (en) 2021-09-16
TWI755691B true TWI755691B (en) 2022-02-21

Family

ID=78777374

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109107328A TWI755691B (en) 2020-03-05 2020-03-05 Intelligent manufacturing hearing alarm system

Country Status (1)

Country Link
TW (1) TWI755691B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200540006A (en) * 2004-06-11 2005-12-16 Hon Hai Prec Ind Co Ltd A molding machine monitoring system and method
CN102621969A (en) * 2012-04-13 2012-08-01 天津中屹铭科技有限公司 Factory production management system
CN107907332A (en) * 2017-11-24 2018-04-13 浙江机电职业技术学院 Bear vibration monitoring device based on wireless sensor network
US9986311B2 (en) * 2012-03-08 2018-05-29 Husqvarna Ab Automated operator-equipment pairing system and method
CN209085657U (en) * 2017-08-02 2019-07-09 强力物联网投资组合2016有限公司 For data gathering system related or industrial environment with chemical production technology
US10495544B1 (en) * 2019-01-15 2019-12-03 Caterpillar Inc. Failure detection device for detecting an issue with a part of a machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200540006A (en) * 2004-06-11 2005-12-16 Hon Hai Prec Ind Co Ltd A molding machine monitoring system and method
US9986311B2 (en) * 2012-03-08 2018-05-29 Husqvarna Ab Automated operator-equipment pairing system and method
CN102621969A (en) * 2012-04-13 2012-08-01 天津中屹铭科技有限公司 Factory production management system
CN209085657U (en) * 2017-08-02 2019-07-09 强力物联网投资组合2016有限公司 For data gathering system related or industrial environment with chemical production technology
CN107907332A (en) * 2017-11-24 2018-04-13 浙江机电职业技术学院 Bear vibration monitoring device based on wireless sensor network
US10495544B1 (en) * 2019-01-15 2019-12-03 Caterpillar Inc. Failure detection device for detecting an issue with a part of a machine

Also Published As

Publication number Publication date
TW202135015A (en) 2021-09-16

Similar Documents

Publication Publication Date Title
US9735896B2 (en) Emergency response systems and methods
TWI755691B (en) Intelligent manufacturing hearing alarm system
TWI620156B (en) Emergency help intercom system
JP6927723B2 (en) Broadcast radio system and master station device
CN112637790B (en) Method and system for realizing effective information communication in high-noise area
JP4885772B2 (en) Regional disaster prevention radio system
JP6632019B1 (en) Monitoring system
CN104516405A (en) Human-computer interaction device
RU128375U1 (en) AUTOMATED ALARM SYSTEM AT ENTERPRISES AND IN SMALL POPULAR ITEMS
JP2857967B2 (en) Fire alarm system
KR102480569B1 (en) Rx/Tx type Public Address System for Digital Fire Control
KR102361245B1 (en) Command terminal for disaster safety communication
JP5146202B2 (en) Wireless system, master station equipment, slave station equipment, and automatic BER measurement method used therefor
JP2008182724A (en) Remote control radio communications system
JP7275992B2 (en) Broadcast management device and broadcasting system
JP5038066B2 (en) Apartment house intercom system
JP2010093599A (en) Emergency command apparatus and emergency command method
CN112261342A (en) Quick alarm and instant video-audio communication system and method
JP6480987B2 (en) Telephone automatic answering assistance system and program
JP2001148848A (en) Paging system
JP5107648B2 (en) Apartment house intercom system
JP2004193713A (en) Emergency reporting system
JP5032878B2 (en) Maintenance work support system
JP6457273B2 (en) Communication system and communication apparatus
CN117879633A (en) Maintenance calling system and calling method for MES system