CN105071604A - Device and method for replacing vibration motors - Google Patents
Device and method for replacing vibration motors Download PDFInfo
- Publication number
- CN105071604A CN105071604A CN201510599531.1A CN201510599531A CN105071604A CN 105071604 A CN105071604 A CN 105071604A CN 201510599531 A CN201510599531 A CN 201510599531A CN 105071604 A CN105071604 A CN 105071604A
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- bracket
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- section steel
- vibrating motor
- travelling car
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Abstract
The invention relates to the field of auxiliary installation equipment, and specifically relates to a device and a method for replacing vibration motors. The device comprises a mobile trolley, a running track, a lifting mechanism, and a bracket. The mobile trolley is arranged on the running track. The lifting mechanism is arranged on the mobile trolley. The bracket is arranged on the lifting mechanism. The mobile trolley moves on the running track to go out of and into a predetermined area. The lifting mechanism drives the bracket to go up and down to send the bracket to a specified installation or removal position of a vibration motor. By adopting the device and the method, equipment handling by workers is avoided, the labor intensity of workers is reduced, the safety coefficient is high, the problem that vibration motor installation and removal is vulnerable to space limitations and vibration motor transfer is difficult is overcome, and the work efficiency is improved. The device is simple in structure and easy to transport and carry, adapts to a variety of space operations, and is simple and easy to install.
Description
Technical field
The present invention relates to auxiliary installing device, specifically a kind of device and method changing vibrating motor.
Background technology
Vibrating screen sieves requisite equipment as supplementary material in metallurgy industry and is widely used, wherein vibrating motor plays vital effect to screening especially, along with metallurgy industry, constantly to develop increasing supplementary material screening production line requirement flow process short, equipment room compact conformation, which results in the restriction that some equipment are subject to space in installation and removal process, special lifting in the dismounting and installation process of vibrating motor and mobile all very difficult, remove by vibrating motor current technology and install, first a rational Heave Here is needed, guide chain cucurbit is fixed on position, Heave Here, guide chain cucurbit is utilized to be lifted by crane by vibrating motor, but go to find suitable Heave Here at this process need, even relate to work high above the ground and Heave Here is installed, like this with regard to the raising of waste of time and danger coefficient, the damage of colliding with of equipment is also likely caused in lifting process, in addition, remove and relate in installation process workman at vibrating motor to go to carry vibrating motor, in narrow space, haulage equipment causes very large difficulty to workman, and inefficiency, increase injury rate.
Summary of the invention
The present invention is intended to solve the problem, thus provides a kind of device and method being convenient to split, install simple, simple to operate, that coefficient of safety is high replacing vibrating motor.
The present invention solves described problem, and the technical scheme of employing is:
Change a device for vibrating motor, comprise travelling car, Crane Rail, elevating mechanism and bracket, travelling car is arranged on Crane Rail, and elevating mechanism is arranged on travelling car, and bracket is arranged on elevating mechanism.
Preferably, Crane Rail comprises the first channel-section steel and the second channel-section steel, and the upper surface of the first channel-section steel and the second channel-section steel both sides is connected with lower baffle plate respectively by overhead gage with on lower surface, and the wheel of travelling car both sides is placed in the groove of the first channel-section steel and the second channel-section steel respectively.
Preferably, elevating mechanism comprises hydraulic jack, and hydraulic jack is arranged on the platform of travelling car by cover plate, and the upper end of hydraulic jack is connected with bracket by locknut.
Preferably, bracket comprises base plate, the first supporting plate being placed in base plate both sides respectively and the second supporting plate, the first supporting plate and the second supporting plate is respectively arranged with the arcuate structure adapted with the dust cover of vibrating motor, base plate is provided with the centre bore coordinated with locknut.
Present invention also offers a kind of method changing vibrating motor, adopt the device of replacing vibrating motor of the present invention to carry out, comprise the following steps:
Step one, Crane Rail, travelling car, elevating mechanism and bracket are assembled in the following order:
One end of (1) first channel-section steel 2 and the second channel-section steel 3 utilizes bolt to fix by a set of overhead gage 13 and lower baffle plate 12, realizes mobile flexibly in the groove then wheel 9 of travelling car 4 being placed on the first channel-section steel 2 and the second channel-section steel 3;
(2) other end of the first channel-section steel 2 and the second channel-section steel 3 is bolted with another set of overhead gage 13 and lower baffle plate 12;
(3) by cover plate 11 and bolt fixed installation elevating mechanism 5 on the platform 10 of travelling car 4;
(4) utilize locknut 7 that the base plate 16 of bracket 6 is arranged on the upper end of hydraulic jack 8;
(5) leveling bracket 6, meeting vibrating motor can smoothly from forecast space to groove vibrating screen under groove position, ore deposit.
Step 2, promote travelling car 4 to move on Crane Rail 1, be moved into by bracket 6 below the old vibrating motor in installation region, utilize hydraulic jack 8 to make bracket 6 rise to motor position, the angle of bracket 6 makes it meet the requirement of fixed support vibrating motor, the construction bolt of dismounting vibrating motor, after having dismantled, bracket 6 angle, utilizes hydraulic jack 8 to reduce bracket 6 to initial position, promote travelling car 4 and remove installation region, unload old vibrating motor.
Step 3, new vibrating motor is fixed on bracket 6, promote travelling car 4 and move into installation region, hydraulic jack 8 is utilized to make bracket 6 rise to installation site, the angle of bracket 6 makes vibrating motor meet mounting condition, by vibrating motor fixed installation on the vibrating, hydraulic jack 8 reduces bracket 6 to initial position, and travelling car 4 shifts out installation region.
Step 4, dismounting Crane Rail 1, travelling car 4, elevating mechanism 5 and bracket 6:
(1) dismantle overhead gage 13 and the lower baffle plate 12 of the first channel-section steel 2 and the second channel-section steel 3 side, take out travelling car 4, then dismantle the overhead gage 13 on opposite side and lower baffle plate 12.
(2) by the cover plate 11 on the platform 10 of dismounting travelling car 4, hydraulic jack 8 is unloaded.
(3) by dismounting locknut 7, bracket 6 is unloaded.
Adopt the present invention of technique scheme, compared with prior art, its outstanding feature is:
1. the equipment that realizes is by ground to installing or the working method of sending area, and eliminate the potential safety hazard utilizing guide chain cucurbit to lift, coefficient of safety is high.
2. by the application of lowering or hoisting gear, in conjunction with bracket vibrating motor lifted and install or remove position, make workman exempt the work of haulage equipment, reduce labor strength;
3. overcome in installation and removal motor process the problem being easily subject to spatial limitation and being difficult to shift, thus improve operating efficiency and convenience, flexibility are installed;
4. structure is simple, easy to make, is convenient to transport and carries, adapt to various job space, installs simple and fast.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention structural representation.
Fig. 2 is the structural representation of embodiment of the present invention bracket.
In figure: Crane Rail 1, the first channel-section steel 2, second channel-section steel 3, travelling car 4, elevating mechanism 5, bracket 6, locknut 7, hydraulic jack 8, wheel 9, platform 10, cover plate 11, lower baffle plate 12, overhead gage 13, centre bore 14, the first supporting plate 15, base plate 16, the second supporting plate 17.
embodiment:
Below in conjunction with embodiment, the invention will be further described, and object is only to understand content of the present invention better, and therefore, the cited case does not limit the scope of the invention.
See Fig. 1, comprise Crane Rail 1, travelling car 4, elevating mechanism 5 and bracket 6, Crane Rail 1 comprises the first channel-section steel 2 and the second channel-section steel 3, first channel-section steel 2 is fixedly connected with lower baffle plate 12 respectively by overhead gage 13 with lower surface with the upper surface of the second channel-section steel 3 both sides, overhead gage 13 being processed with two diameters is the hole of 22mm, it is the screwed hole of M20mm that the corresponding overhead gage 13 of lower baffle plate 12 is processed with two specifications, on first channel-section steel 2 and the second channel-section steel 3, corresponding overhead gage 13 and lower baffle plate 12 are processed with hole that diameter is 22mm and specification is the screwed hole of M20mm respectively, on first channel-section steel 2 and the second channel-section steel 3, the wheel 9 of travelling car 4 both sides is placed in the groove of the first channel-section steel 2 and the second channel-section steel 3 respectively.
Elevating mechanism 5 comprises hydraulic jack 8, hydraulic jack 8 is arranged on the platform 10 of travelling car 4 by cover plate 11, cover plate 11 is processed with five are uniformly distributed, diameter is the hole of 17mm, the platform 10 of corresponding travelling car 4 is processed with ten are uniformly distributed, specification is the screwed hole of M16mm.
Bracket 6 comprises base plate 16, first supporting plate 15 and the second supporting plate 17, first supporting plate 15 and the second supporting plate 17 are respectively arranged with the arcuate structure adapted with the dust cover of vibrating motor, first supporting plate 15 and the second supporting plate 17 are vertically set on base plate 16 both sides respectively and symmetrically shape is arranged, base plate 16 is provided with the centre bore 14 coordinated with locknut 7, be connected by the upper end of locknut 7 with hydraulic jack 8, thus bracket 6 is arranged on hydraulic jack 8, hydraulic jack 8 must meet lifts requirement for height and load-bearing requirements, be implemented to motor designated mounting position or motor removes position, bracket 6 can ensure the fixing of motor according to the corresponding bracket of different self manufacture of motor model.Meanwhile, bracket 6 can meet the different setting angle of vibrating motor by adjusting angle.
Be described for jig vibrating motor under changing blast furnace ore tank, certain steel mill has 580m
3one, blast furnace, supporting have a set of blast furnace ore tank system, due to equipment construction comparatively early, exist unreasonable at design aspect, wherein, blast furnace ore tank vibrating screen under groove position narrow space, vibrating motor handling is installed more difficult, and the step changing motor is as follows;
Step one, the reserves space of first selected place's spaciousness, then the Crane Rail 1 of this device, travelling car 4, elevating mechanism 5 and bracket 6 are assembled in the following order:
One end of (1) first channel-section steel 2 and the second channel-section steel 3 utilizes bolt to fix by a set of overhead gage 13 and lower baffle plate 12, realizes mobile in the groove then wheel 9 of travelling car 4 being placed on the first channel-section steel 2 and the second channel-section steel 3.
(2) other end of the first channel-section steel 2 and the second channel-section steel 3 is bolted with another set of overhead gage 13 and lower baffle plate 12.
(3) by cover plate 11 and bolt fixed installation elevating mechanism 5 on the platform 10 of travelling car 4.
(4) utilize locknut 7 that the base plate 16 of bracket 6 is arranged on the upper end of hydraulic jack 8.
(5) leveling bracket 6, need meet vibrating motor can smoothly from forecast space to groove vibrating screen under groove position, ore deposit.
Step 2, promote travelling car 4 to move on Crane Rail 1, be moved into by bracket 6 below the old vibrating motor in installation region, utilize hydraulic jack 8 to make bracket 6 rise to motor position, the angle of bracket 6 makes it meet the requirement of fixed support vibrating motor, the construction bolt of dismounting vibrating motor, after having dismantled, bracket 6 angle, utilizes hydraulic jack 8 to reduce bracket 6 to initial position, promote travelling car 4 and remove installation region, unload old vibrating motor.
Step 3, new vibrating motor is fixed on bracket 6, promote travelling car 4 and move into installation region, hydraulic jack 8 is utilized to make bracket 6 rise to installation site, the angle of bracket 6 makes vibrating motor meet mounting condition, by vibrating motor fixed installation on the vibrating, hydraulic jack 8 reduces bracket 6 to initial position, and travelling car 4 shifts out installation region.
Step 4, dismounting Crane Rail 1, travelling car 4, elevating mechanism 5 and bracket 6:
(1) dismantle overhead gage 13 and the lower baffle plate 12 of the first channel-section steel 2 and the second channel-section steel 3 side, take out travelling car 4, then dismantle the overhead gage 13 on opposite side and lower baffle plate 12.
(2) by the cover plate 11 on the platform 10 of dismounting travelling car 4, hydraulic jack 8 is unloaded.
(3) by dismounting locknut 7, bracket 6 is unloaded.
The present invention can make motor device flexibly mobile and not by the restriction of small space between reserves space and installing space, improves operating efficiency, flexibly quick for installation.And the present invention easily manufacture, easy for installation, be convenient to transport.
The foregoing is only the better feasible embodiment of the present invention, not thereby limit to interest field of the present invention, the equivalence change that all utilizations specification of the present invention and accompanying drawing content thereof are done, be all contained within interest field of the present invention.
Claims (5)
1. change a device for vibrating motor, it is characterized in that: comprise travelling car, Crane Rail, elevating mechanism and bracket, travelling car is arranged on Crane Rail, and elevating mechanism is arranged on travelling car, and bracket is arranged on elevating mechanism.
2. the device of replacing vibrating motor according to claim 1, it is characterized in that: Crane Rail comprises the first channel-section steel and the second channel-section steel, the upper surface of the first channel-section steel and the second channel-section steel both sides is connected with lower baffle plate respectively by overhead gage with on lower surface, and the wheel of travelling car both sides is placed in the groove of the first channel-section steel and the second channel-section steel respectively.
3. the device of replacing vibrating motor according to claim 1, is characterized in that: elevating mechanism comprises hydraulic jack, and hydraulic jack is arranged on the platform of travelling car by cover plate, and the upper end of hydraulic jack is connected with bracket by locknut.
4. the device of replacing vibrating motor according to claim 1, it is characterized in that: bracket comprises base plate, the first supporting plate being placed in base plate both sides respectively and the second supporting plate, first supporting plate and the second supporting plate are respectively arranged with the arcuate structure adapted with the dust cover of vibrating motor, base plate are provided with the centre bore coordinated with locknut.
5. change a method for vibrating motor, it is characterized in that: the device adopting the arbitrary power of claim 1-4 to change vibrating motor carries out, and comprises the following steps:
Step one, Crane Rail, travelling car, elevating mechanism and bracket are assembled in the following order:
One end of (1) first channel-section steel 2 and the second channel-section steel 3 utilizes bolt to fix by a set of overhead gage 13 and lower baffle plate 12, realizes mobile flexibly in the groove then wheel 9 of travelling car 4 being placed on the first channel-section steel 2 and the second channel-section steel 3;
(2) other end of the first channel-section steel 2 and the second channel-section steel 3 is bolted with another set of overhead gage 13 and lower baffle plate 12;
(3) by cover plate 11 and bolt fixed installation elevating mechanism 5 on the platform 10 of travelling car 4;
(4) utilize locknut 7 that the base plate 16 of bracket 6 is arranged on the upper end of hydraulic jack 8;
(5) leveling bracket 6, meeting vibrating motor can smoothly from forecast space to groove vibrating screen under groove position, ore deposit;
Step 2, promote travelling car 4 to move on Crane Rail 1, be moved into by bracket 6 below the old vibrating motor in installation region, utilize hydraulic jack 8 to make bracket 6 rise to motor position, the angle of bracket 6 makes it meet the requirement of fixed support vibrating motor, the construction bolt of dismounting vibrating motor, after having dismantled, bracket 6 angle, utilizes hydraulic jack 8 to reduce bracket 6 to initial position, promote travelling car 4 and remove installation region, unload old vibrating motor;
Step 3, new vibrating motor is fixed on bracket 6, promote travelling car 4 and move into installation region, hydraulic jack 8 is utilized to make bracket 6 rise to installation site, the angle of bracket 6 makes vibrating motor meet mounting condition, by vibrating motor fixed installation on the vibrating, hydraulic jack 8 reduces bracket 6 to initial position, and travelling car 4 shifts out installation region;
Step 4, dismounting Crane Rail 1, travelling car 4, elevating mechanism 5 and bracket 6:
(1) dismantle overhead gage 13 and the lower baffle plate 12 of the first channel-section steel 2 and the second channel-section steel 3 side, take out travelling car 4, then dismantle the overhead gage 13 on opposite side and lower baffle plate 12;
(2) by the cover plate 11 on the platform 10 of dismounting travelling car 4, hydraulic jack 8 is unloaded;
(3) by dismounting locknut 7, bracket 6 is unloaded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599531.1A CN105071604B (en) | 2015-09-21 | 2015-09-21 | Replace the device and method of vibrating motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510599531.1A CN105071604B (en) | 2015-09-21 | 2015-09-21 | Replace the device and method of vibrating motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105071604A true CN105071604A (en) | 2015-11-18 |
| CN105071604B CN105071604B (en) | 2018-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510599531.1A Active CN105071604B (en) | 2015-09-21 | 2015-09-21 | Replace the device and method of vibrating motor |
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| CN (1) | CN105071604B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106762538A (en) * | 2017-03-29 | 2017-05-31 | 山东钢铁集团日照有限公司 | Large-scale dry-type mechanical vacuum system intermediate pump stacks arrangement and replacing options |
| CN107546927A (en) * | 2017-09-29 | 2018-01-05 | 合肥恒大江海泵业股份有限公司 | A kind of magnetic rotor throws assembly and disassembly and unloads workbench |
| CN109399480A (en) * | 2018-11-01 | 2019-03-01 | 信义光伏产业(安徽)控股有限公司 | Vibrating motor dismantling device vehicle |
| CN111908373A (en) * | 2019-05-10 | 2020-11-10 | 中车唐山机车车辆有限公司 | Main fan replacing device and application method thereof |
| CN111942829A (en) * | 2020-08-13 | 2020-11-17 | 南京国电南自电网自动化有限公司 | Transportation device for rapidly positioning equipment in prefabricated cabin |
| CN112246352A (en) * | 2020-09-29 | 2021-01-22 | 广州市爱百伊生物技术有限公司 | Colloid mill and production line |
| CN112975820A (en) * | 2019-12-12 | 2021-06-18 | 南京宝地梅山产城发展有限公司 | Cross car motor and change device |
| CN115446562A (en) * | 2021-06-08 | 2022-12-09 | 中冶宝钢技术服务有限公司 | Special tool for dismounting and mounting stepped plate of rolling mill |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106762538A (en) * | 2017-03-29 | 2017-05-31 | 山东钢铁集团日照有限公司 | Large-scale dry-type mechanical vacuum system intermediate pump stacks arrangement and replacing options |
| CN106762538B (en) * | 2017-03-29 | 2019-08-27 | 山东钢铁集团日照有限公司 | Large-scale dry-type mechanical vacuum system intermediate pump stacks arrangement and replacing options |
| CN107546927A (en) * | 2017-09-29 | 2018-01-05 | 合肥恒大江海泵业股份有限公司 | A kind of magnetic rotor throws assembly and disassembly and unloads workbench |
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| CN109399480B (en) * | 2018-11-01 | 2023-11-28 | 信义光伏产业(安徽)控股有限公司 | Vibration motor dismounting tool vehicle |
| CN111908373A (en) * | 2019-05-10 | 2020-11-10 | 中车唐山机车车辆有限公司 | Main fan replacing device and application method thereof |
| CN112975820A (en) * | 2019-12-12 | 2021-06-18 | 南京宝地梅山产城发展有限公司 | Cross car motor and change device |
| CN111942829A (en) * | 2020-08-13 | 2020-11-17 | 南京国电南自电网自动化有限公司 | Transportation device for rapidly positioning equipment in prefabricated cabin |
| CN112246352A (en) * | 2020-09-29 | 2021-01-22 | 广州市爱百伊生物技术有限公司 | Colloid mill and production line |
| CN115446562A (en) * | 2021-06-08 | 2022-12-09 | 中冶宝钢技术服务有限公司 | Special tool for dismounting and mounting stepped plate of rolling mill |
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| CN105071604B (en) | 2018-10-02 |
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