CN105071604B - Replace the device and method of vibrating motor - Google Patents
Replace the device and method of vibrating motor Download PDFInfo
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- CN105071604B CN105071604B CN201510599531.1A CN201510599531A CN105071604B CN 105071604 B CN105071604 B CN 105071604B CN 201510599531 A CN201510599531 A CN 201510599531A CN 105071604 B CN105071604 B CN 105071604B
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- bracket
- moving trolley
- channel steel
- vibrating motor
- elevating mechanism
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Abstract
The present invention relates to auxiliary installing device, specifically a kind of device and method for replacing vibrating motor.Including moving trolley, Crane Rail, elevating mechanism and bracket, moving trolley is arranged on Crane Rail, elevating mechanism is arranged in moving trolley, bracket is arranged on elevating mechanism, the mobile removal and entrance for realizing moving trolley in presumptive area on Crane Rail by moving trolley, it drives bracket to rise or fall by elevating mechanism, realize bracket to vibrating motor designated mounting or removes position.The invention enables the work that worker exempts haulage equipment, reduce labor intensity, safety coefficient is high, overcome installation and remove be easy during vibrating motor it is limited in space and the problem of be difficult to shift, it improves work efficiency, it is simple in structure, it is readily transported carrying, various job spaces are adapted to, installation is simple and fast.
Description
Technical field
The present invention relates to auxiliary installing device, specifically a kind of device and method for replacing vibrating motor.
Background technology
Vibrating screen sieves essential equipment as supplementary material in metallurgy industry and is widely used, and wherein vibrating motor is more
It is to play the role of to screening vital, is wanted as metallurgy industry constantly develops more and more supplementary materials screening production lines
Ask that flow is short, equipment room is compact-sized, it is limited in space during installation and removal which results in some equipment,
Lifting and movement especially in the dismounting and installation process of vibrating motor is all highly difficult, by vibrating motor for current technology
It removes and installs, it is necessary first to which guide chain cucurbit is fixed on lifting point position by a rational lifting point, will using guide chain cucurbit
Vibrating motor lifts by crane, but needs to look for suitable lifting point in this process, even relates to working at height installation lifting
Point, the thus raising of waste of time and danger coefficient, it is also possible to causing the damage of colliding with of equipment during lifting,
In addition, being removed in vibrating motor and going to carry vibrating motor, the haulage equipment in narrow space to worker involved in installation process
It is created great difficulties to worker, and working efficiency is low, increases injury rate.
Invention content
Present invention seek to address that the above problem, is convenient for splitting, installing simple, easy to operate, safety to provide one kind
The device and method of the high replacement vibrating motor of number.
The present invention solves described problem, the technical solution adopted is that:
A kind of device for replacing vibrating motor, including moving trolley, Crane Rail, elevating mechanism and bracket, moving trolley
It is arranged on Crane Rail, elevating mechanism is arranged in moving trolley, and bracket is arranged on elevating mechanism.
Preferably, Crane Rail includes the first channel steel and the second channel steel, the upper surface of the first channel steel and the second channel steel both sides
With connected respectively with lower baffle plate by overhead gage on lower face, the wheel of moving trolley both sides is respectively placed in the first channel steel and second
In the groove of channel steel.
Preferably, elevating mechanism includes hydraulic jack, and hydraulic jack is mounted on the platform of moving trolley by cover board
On, the upper end of hydraulic jack is connect by locknut with bracket.
Preferably, bracket includes bottom plate, is respectively placed in the first supporting plate and the second supporting plate of bottom plate both sides, the first supporting plate and
It is respectively arranged with the arcuate structure being adapted with the dust cover of vibrating motor on two supporting plates, is provided on bottom plate and to coordinate with locknut
Centre bore.
The present invention also provides a kind of methods for replacing vibrating motor, using the dress of the present invention for replacing vibrating motor
Progress is set, is included the following steps:
Step 1 assembles Crane Rail, moving trolley, elevating mechanism and bracket in the following order:
(1)One end of first channel steel 2 and the second channel steel 3 is fixed by a set of overhead gage 13 and lower baffle plate 12 using bolt, so
The wheel 9 of moving trolley 4 is placed in the groove of the first channel steel 2 and the second channel steel 3 afterwards and realizes flexibly movement;
(2)It is bolted the another of the first channel steel 2 and the second channel steel 3 with another set of overhead gage 13 and lower baffle plate 12
End;
(3)Elevating mechanism 5 is fixedly mounted by cover board 11 and bolt on the platform 10 of moving trolley 4;
(4)The bottom plate 16 of bracket 6 is mounted on to the upper end of hydraulic jack 8 using locknut 7;
(5)Leveling bracket 6, meeting vibrating motor can be smoothly from forecast space to from mine slot vibrating screen under groove position.
Step 2 pushes moving trolley 4 to be moved on Crane Rail 1, and bracket 6 is moved into the old vibration electricity in installation region
Below machine, bracket 6 is set to rise to motor position using hydraulic jack 8, adjusting the angle of bracket 6 makes the fixed support of its satisfaction shake
The requirement of dynamic motor, dismantles the installation bolt of vibrating motor, after the completion of dismounting, adjusts 6 angle of bracket, utilizes hydraulic jack 8
It reduces bracket 6 and arrives initial position, push moving trolley 4 to remove installation region, unload old vibrating motor.
New vibrating motor is fixed on bracket 6 by step 3, is pushed moving trolley 4 to move into installation region, is utilized oil pressure
Jack 8 makes bracket 6 rise to installation site, adjusts the angle of bracket 6 and vibrating motor is made to meet mounting condition, by vibrating motor
It is fixedly mounted on the vibrating, hydraulic jack 8 reduces bracket 6 and arrives initial position, and moving trolley 4 removes installation region.
Step 4, dismounting Crane Rail 1, moving trolley 4, elevating mechanism 5 and bracket 6:
(1)The overhead gage 13 and lower baffle plate 12 of 3 side of the first channel steel 2 and the second channel steel are dismantled, takes out moving trolley 4, so
The overhead gage 13 and lower baffle plate 12 on the other side are dismantled afterwards.
(2)The cover board 11 on platform 10 by dismantling moving trolley 4 unloads hydraulic jack 8.
(3)Bracket 6 is unloaded by dismantling locknut 7.
Using the present invention of above-mentioned technical proposal, compared with prior art, the feature protruded is:
1. realizing that equipment by ground to installation or the working method of sending area, eliminates the peace lifted using guide chain cucurbit
Full hidden danger, safety coefficient are high.
2. by the application of lifting gear, vibrating motor is lifted into installation in conjunction with bracket or removes position so that worker
Exempt the work of haulage equipment, reduces labor intensity;
3. overcoming installation and removing easy the problem of being limited by space and being difficult to shift during motor, to improve
Working efficiency and installation convenience, flexibility;
4. it is simple in structure, it is easy to make, it is readily transported carrying, adapts to various job spaces, installation is simple and fast.
Description of the drawings
Fig. 1 is structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of bracket of the embodiment of the present invention.
In figure:Crane Rail 1, the first channel steel 2, the second channel steel 3, moving trolley 4, elevating mechanism 5, bracket 6, locknut 7, oil
Pressure jack 8, wheel 9, platform 10, cover board 11, lower baffle plate 12, overhead gage 13, centre bore 14, the first supporting plate 15, bottom plate 16, the
Two supporting plates 17.
Specific implementation mode:
With reference to embodiment, the invention will be further described, and purpose, which is only that, more fully understands the content of present invention, because
This, the cited case is not intended to limit protection scope of the present invention.
Referring to Fig. 1 including Crane Rail 1, moving trolley 4, elevating mechanism 5 and bracket 6, Crane Rail 1 includes the first slot
Steel 2 and the second channel steel 3, the upper surface and lower face of 3 both sides of the first channel steel 2 and the second channel steel pass through overhead gage 13 and lower block respectively
Plate 12 is fixedly connected, and there are two the hole of a diameter of 22mm, the correspondence overhead gages 13 of lower baffle plate 12 to be machined with two for processing on overhead gage 13
A specification is the threaded hole of M20mm, corresponds to overhead gage 13 respectively on the first channel steel 2 and the second channel steel 3 and lower baffle plate 12 is machined with
The hole of a diameter of 22mm and specification are the threaded hole of M20mm, the wheel of 4 both sides of moving trolley on the first channel steel 2 and the second channel steel 3
9 are respectively placed in the groove of the first channel steel 2 and the second channel steel 3.
Elevating mechanism 5 includes hydraulic jack 8, and hydraulic jack 8 is mounted on the platform 10 of moving trolley 4 by cover board 11
On, it is uniformly distributed there are five processing on cover board 11, the hole that diameter is 17mm, is processed on the platform 10 of corresponding moving trolley 4
There are ten to be uniformly distributed, the threaded hole that specification is M16mm.
Bracket 6 includes bottom plate 16, the first supporting plate 15 and the second supporting plate 17, is set respectively on the first supporting plate 15 and the second supporting plate 17
It is equipped with the arcuate structure being adapted with the dust cover of vibrating motor, the first supporting plate 15 and the second supporting plate 17 are vertically disposed on bottom
It 16 both sides of plate and is arranged in symmetry shape, is provided with the centre bore 14 coordinated with locknut 7 on bottom plate 16, passes through locknut 7 and oil pressure thousand
Jin top 8 upper end connection, to by bracket 6 be mounted on hydraulic jack 8 on, hydraulic jack 8 must satisfy lift height want
Summation load-bearing requirements, realize to motor designated mounting position or motor and remove position, bracket 6 can be according to the difference of motor model
Self manufacture corresponding bracket ensures the fixation of motor.Meanwhile bracket 6 can adjust angle and meet the different peace of vibrating motor
Fill angle.
It is illustrated for jig vibrating motor under blast furnace ore tank by replacing, certain steel mill possesses 580m3One, blast furnace, it is mating
There is a set of blast furnace ore tank system, since equipment construction is more early, there are unreasonable in design aspect, wherein shakes under Top of Blast Furnace Ore Tank
The step of narrow space at dynamic sieve position, vibrating motor handling installation is relatively difficult, replacement motor, is as follows;
Step 1, spacious reserves space at selected first one, then by the Crane Rail of the present apparatus 1, moving trolley 4,
Elevating mechanism 5 and bracket 6 assemble in the following order:
(1)One end of first channel steel 2 and the second channel steel 3 is fixed by a set of overhead gage 13 and lower baffle plate 12 using bolt, so
The wheel 9 of moving trolley 4 is placed in the groove of the first channel steel 2 and the second channel steel 3 afterwards and realizes movement.
(2)It is bolted the another of the first channel steel 2 and the second channel steel 3 with another set of overhead gage 13 and lower baffle plate 12
End.
(3)Elevating mechanism 5 is fixedly mounted by cover board 11 and bolt on the platform 10 of moving trolley 4.
(4)The bottom plate 16 of bracket 6 is mounted on to the upper end of hydraulic jack 8 using locknut 7.
(5)Leveling bracket 6, need to meet vibrating motor can be smoothly from forecast space to from mine slot vibrating screen under groove position.
Step 2 pushes moving trolley 4 to be moved on Crane Rail 1, and bracket 6 is moved into the old vibration electricity in installation region
Below machine, bracket 6 is set to rise to motor position using hydraulic jack 8, adjusting the angle of bracket 6 makes the fixed support of its satisfaction shake
The requirement of dynamic motor, dismantles the installation bolt of vibrating motor, after the completion of dismounting, adjusts 6 angle of bracket, utilizes hydraulic jack 8
It reduces bracket 6 and arrives initial position, push moving trolley 4 to remove installation region, unload old vibrating motor.
New vibrating motor is fixed on bracket 6 by step 3, is pushed moving trolley 4 to move into installation region, is utilized oil pressure
Jack 8 makes bracket 6 rise to installation site, adjusts the angle of bracket 6 and vibrating motor is made to meet mounting condition, by vibrating motor
It is fixedly mounted on the vibrating, hydraulic jack 8 reduces bracket 6 and arrives initial position, and moving trolley 4 removes installation region.
Step 4, dismounting Crane Rail 1, moving trolley 4, elevating mechanism 5 and bracket 6:
(1)The overhead gage 13 and lower baffle plate 12 of 3 side of the first channel steel 2 and the second channel steel are dismantled, takes out moving trolley 4, so
The overhead gage 13 and lower baffle plate 12 on the other side are dismantled afterwards.
(2)The cover board 11 on platform 10 by dismantling moving trolley 4 unloads hydraulic jack 8.
(3)Bracket 6 is unloaded by dismantling locknut 7.
The present invention can be such that motor device is flexibly moved without by small space between reserves space and installation space
Limitation improves work efficiency, is quick for installation flexible.And the present invention easily manufactures, is easy for installation, is readily transported.
The foregoing is merely preferably feasible embodiments of the invention, not thereby limit to the interest field of the present invention,
It is all to use equivalence changes made by description of the invention and its accompanying drawing content, it is both contained within the interest field of the present invention.
Claims (2)
1. a kind of device for replacing vibrating motor, it is characterised in that:Including moving trolley, Crane Rail, elevating mechanism and bracket,
Moving trolley is arranged on Crane Rail, and elevating mechanism is arranged in moving trolley, and bracket is arranged on elevating mechanism, rail of driving a vehicle
Road includes the first channel steel and the second channel steel, passes through upper gear respectively on the upper surface and lower face of the first channel steel and the second channel steel both sides
Plate is connected with lower baffle plate, and the wheel of moving trolley both sides is respectively placed in the groove of the first channel steel and the second channel steel, elevating mechanism
Including hydraulic jack, hydraulic jack is mounted on by cover board on the platform of moving trolley, and the upper end of hydraulic jack passes through
Locknut is connect with bracket, and bracket includes bottom plate, is respectively placed in the first supporting plate and the second supporting plate of bottom plate both sides, the first supporting plate and
It is respectively arranged with the arcuate structure being adapted with the dust cover of vibrating motor on two supporting plates, is provided on bottom plate and to coordinate with locknut
Centre bore.
2. a kind of method for replacing vibrating motor, it is characterised in that:The device that vibrating motor is replaced using claim 1 is carried out,
Include the following steps:
Step 1 assembles Crane Rail, moving trolley, elevating mechanism and bracket in the following order:
(a)First channel steel(2)With the second channel steel(3)One end by a set of overhead gage(13)And lower baffle plate(12)It is solid using bolt
It is fixed, then by moving trolley(4)Wheel(9)It is placed on the first channel steel(2)With the second channel steel(3)Groove in realize flexibly move
It is dynamic;
(b)With another set of overhead gage(13)And lower baffle plate(12)It is bolted the first channel steel(2)With the second channel steel(3)It is another
One end;
(c)Moving trolley(4)Platform(10)On pass through cover board(11)Elevating mechanism is fixedly mounted with bolt(5);
(d)Utilize locknut(7)By bracket(6)Bottom plate(16)Mounted on hydraulic jack(8)Upper end;
(e)Leveling bracket(6), meeting vibrating motor can be smoothly from forecast space to from mine slot vibrating screen under groove position;
Step 2 pushes moving trolley(4)In Crane Rail(1)Upper movement, by bracket(6)It is moved into the old vibration in installation region
Below motor, hydraulic jack is utilized(8)Make bracket(6)Motor position is risen to, bracket is adjusted(6)Angle so that it is met solid
The installation bolt of vibrating motor is dismantled in the requirement for determining support vibrating motor, after the completion of dismounting, adjusts bracket(6)Angle utilizes oil
Press jack(8)Reduce bracket(6)To initial position, moving trolley is pushed(4)Installation region is removed, old vibration electricity is unloaded
Machine;
New vibrating motor is fixed on bracket by step 3(6)On, push moving trolley(4)Installation region is moved into, oil pressure is utilized
Jack(8)Make bracket(6)Installation site is risen to, bracket is adjusted(6)Angle so that vibrating motor is met mounting condition, will shake
Dynamic motor is fixedly mounted on the vibrating, hydraulic jack(8)Reduce bracket(6)To initial position, moving trolley(4)Remove peace
Fill region;
Step 4 dismantles Crane Rail(1), moving trolley(4), elevating mechanism(5)And bracket(6):
(a)Dismantle the first channel steel(2)With the second channel steel(3)The overhead gage of side(13)And lower baffle plate(12), take out moving trolley
(4), then dismantle the overhead gage on the other side(13)And lower baffle plate(12);
(b)By dismantling moving trolley(4)Platform(10)On cover board(11)By hydraulic jack(8)It unloads;
(c)By dismantling locknut(7)By bracket(6)It unloads.
Priority Applications (1)
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CN201510599531.1A CN105071604B (en) | 2015-09-21 | 2015-09-21 | Replace the device and method of vibrating motor |
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CN201510599531.1A CN105071604B (en) | 2015-09-21 | 2015-09-21 | Replace the device and method of vibrating motor |
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CN105071604A CN105071604A (en) | 2015-11-18 |
CN105071604B true CN105071604B (en) | 2018-10-02 |
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CN204473756U (en) * | 2015-01-12 | 2015-07-15 | 房华伟 | A kind of sectional track hydraulic car |
CN204906129U (en) * | 2015-09-21 | 2015-12-23 | 唐山瑞丰钢铁(集团)有限公司 | Change vibrating motor's device |
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KR20130068124A (en) * | 2011-12-15 | 2013-06-25 | 김대성 | Lifter motor handcart |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102633208A (en) * | 2012-04-12 | 2012-08-15 | 河北张河湾蓄能发电有限责任公司 | Disassembling tool table for disassembling engine brake |
CN104555725A (en) * | 2014-12-24 | 2015-04-29 | 江门市蓬江区华龙包装材料有限公司 | Die changing hanger applied to multilayer film blowing machine |
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CN204906129U (en) * | 2015-09-21 | 2015-12-23 | 唐山瑞丰钢铁(集团)有限公司 | Change vibrating motor's device |
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