KR20070077559A - Self-stepping high tonage transporter - Google Patents

Self-stepping high tonage transporter Download PDF

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Publication number
KR20070077559A
KR20070077559A KR1020060007152A KR20060007152A KR20070077559A KR 20070077559 A KR20070077559 A KR 20070077559A KR 1020060007152 A KR1020060007152 A KR 1020060007152A KR 20060007152 A KR20060007152 A KR 20060007152A KR 20070077559 A KR20070077559 A KR 20070077559A
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South Korea
Prior art keywords
hydraulic jack
heavy object
vertical
self
reciprocating hydraulic
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KR1020060007152A
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Korean (ko)
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박종인
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박종인
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Priority to KR1020060007152A priority Critical patent/KR20070077559A/en
Publication of KR20070077559A publication Critical patent/KR20070077559A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • E01D19/106Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F17/00Safety devices, e.g. for limiting or indicating lifting force

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

A self-stepping transporter is provided to increase efficiency by removing accompanying job generated during the transfer and to guarantee safety. A self-stepping transporter includes an outer box(1) to support load of a heavy object when a hydraulic jack is not operated, a vertically reciprocating hydraulic jack(2) to lift the heavy object, a horizontally reciprocating hydraulic jack(3) to transfer the heavy object, sensors(4,5) to check behaviors of the horizontally and vertically reciprocating hydraulic jacks, a sliding plate(7) attached to the upper side of the vertically reciprocating hydraulic jack to smoothly transfer the heavy object, a sliding pad attached to the upper end of the outer box, and a control system to control the movement of the hydraulic jacks. When the vertically reciprocating hydraulic jack is lifted, the outer box is separated from the ground and the heavy object is supported by only the vertically reciprocating jack. Then, when the horizontally reciprocating hydraulic jack is advanced, the heavy object moves by a maximum stroke of the horizontally reciprocating hydraulic jack.

Description

자주식 중량물 수송장치 {self-stepping high tonage transporter}Self-propelled heavyweight transporter {self-stepping high tonage transporter}

도 1 은 단위 unit 장치의 측면 투시도1 is a side perspective view of a unit unit device;

도 2 는 단위 unit 장치의 내부 투시도2 is an internal perspective view of a unit unit device;

도 3 은 단위 unit 장치 4개와 제어 시스템으로 구성된 1개 set 설치도Figure 3 is a set installation of one unit consisting of four unit units and a control system

도면의 주요 부분에 대한 부호의 설명Explanation of symbols for the main parts of the drawings

1 : 외부 박스 부1: outer box part

2 : 수직용 복동 유압 잭2: double acting hydraulic jack for vertical

3 : 수평용 복동 유압 잭3: double acting hydraulic jack for horizontal

4 : 수직 센서4: vertical sensor

5 : 수평 센서5: horizontal sensor

6 : 슬라이딩 패드6: sliding pad

7 : 미끄러짐 판7: slip plate

본 발명은 기 제작된 중량물을 운반할 때 좁은 공간에서도 간편하고 신속한 설치가 가능하고 그 운행 또한 편의성과 안전성을 동시에 확보할 수 있도록 하는 중량물 이동 장치에 관한 것이다.The present invention relates to a heavy weight moving device that enables simple and quick installation even in a narrow space when carrying a manufactured heavy weight, and ensures its operation and convenience and safety at the same time.

일반적으로 중량물은 설계 위치에 직접 시공하지만 차량 운행이 이루어지고 있는 교량의 상판을 교체한다거나 공장 제작된 중량물을 반입하여 사용할 경우에는 중량물의 제작 위치와 시공 위치가 상이하게 된다. 기 제작된 중량물을 소정의 위치로 이동시키기 위해서 기존에는 크레인을 설치하여 직접 들어서 이동시키거나 가 벤트와 같은 가 시설을 설계 위치 측면에 설치한 후 그 위에서 구조물을 제작하여 가벤트 위에 설치된 레일 위로 이동용 대차를 사용하여 운반하였다. 그러나 크레인으로 중량물을 이동시킬 경우 시공 비용이 비쌀 뿐 아니라 이동시킬 구조물과 구조물을 묶는 케이블 간의 물리적 힘의 작용으로 케이블 파손이 일어나거나 구조물의 손상이 발생할 가능성이 크고 크레인이 전도되는 사고가 발생할 가능성도 존재한다. 또 이러한 방법은 작업 공간이 협소한 곳에서는 사용할 수 없어 공간 제약이 크다는 문제가 있다. In general, heavy weights are constructed directly at the design position, but when replacing the top plate of the bridge in which the vehicle is running or importing the heavy weights manufactured at the factory, the manufacturing position and the construction position of the heavy weights are different. In order to move the manufactured heavy weight to a predetermined position, a crane can be installed and moved directly, or a temporary facility such as a cabin is installed on the side of a design location, and then a structure is manufactured thereon to move onto a rail installed on the bench. The cart was used for transportation. However, when moving heavy objects by crane, not only the construction cost is high, but also the possibility of cable breakage or damage to the structure due to the action of the physical force between the structure to be moved and the cable that connects the structure, and the possibility of the crane to fall. exist. In addition, this method can not be used in a small work space has a problem of a large space constraint.

또한 가 벤트 상에 레일을 설치하여 사용하던 중량물 이동용 대차들은 대부분 하부가 바퀴로 구성되어 있다.그래서 대차를 움직이는 바퀴에 어떤 원인에 의하여 편심이 발생하면 대차가 탈선하여 중량물 낙하 사고가 일어나기는 경우가 있어 안전성을 장담할 수 없고, 대차가 진행함에 따라 계속적으로 반력 벽을 설치해야하는 번거로움이 있어 인력과 시간이 많이 소요되어 시공성이 우수하지 못하다는 단점이 있었다. In addition, most of the heavy duty moving trolleys installed with rails on the gage are composed of wheels at the bottom, so if the wheels moving the trolley are eccentric for some reason, the trolleys may be derailed and the heavy weight falling accident may occur. There is a disadvantage that can not guarantee safety, and as the truck proceeds, it is cumbersome to install the reaction wall continuously, which requires a lot of manpower and time, and thus the construction is not excellent.

기 제작된 중량물을 소정의 위치까지 이동시키는 작업에 있어서 이동장치의 설치 및 운행의 편의성과 안전성을 동시에 확보하는데 그 목적이 있다.The purpose is to ensure the convenience and safety of the installation and operation of the mobile device at the same time to move the manufactured weight to a predetermined position.

기존 공법의 문제점을 해결하기 위한 본 고안은 중량물 이동 준비를 위한 인상 작업 및 이동중 하중 지지를 담당하는 수직 복동 잭과 인상된 상태에서 중량물을 수평이동시키기 위한 수평 복동 잭, 1회 진행 후 수직, 수평 복동 잭을 원상 복귀시킬 때 중량물의 하중을 지지하는 외부 박스 부, 4개 이상의 장치를 동시에 사용할 경우 유압 잭들의 거동을 일정하게 제어하기 위한 동시 제어 시스템 및 그에 관련된 수평, 수직 센서로 구성되어 있다.The present invention for solving the problems of the existing method is a vertical double-acting jack for the lifting work and load support during the preparation for moving the heavy load and a horizontal double-acting jack for horizontal movement of the heavy load in the raised state, vertical, horizontal after one run Outer box part for supporting heavy loads when returning double acting jacks, a simultaneous control system for consistently controlling the behavior of hydraulic jacks when four or more devices are used at the same time, and associated horizontal and vertical sensors.

이하 본 발명에 대해 보다 상세히 설명한다. 도 1은 본 발명의 측면 투시도이다.도 1과 같이 본 발명은 유압 잭 미 작동시 중량물의 하중을 지지하는 외부 박스부(1), 중량물의 인상을 담당하는 수직 복동 유압 잭(2),중량물의 이동을 담당하는 수평 복동 유압 잭(3), 수평,수직 이동량 및 유압 잭의 거동을 체크하는 센서(4),(5), 중량물의 이동을 원활하게 수행하기 위해 수직 복동유압잭(3) 상부에 부착된 미끄러짐 판(7) 과 그와 짝을 이루어 외부 박스 부 상단에 부착된 슬라이딩 패드(8),또 유압 잭의 이동량 및 일체화된 움직임을 제어하는 제어 시스템(도 3)으로 되어있다.이와 같이 구성된 하나의 단위 개체를 4 개 혹은 그 이상의 개수로 중량물의 하중이 동등하게 재하되는 지점, 예를 들면 슬래브의 교좌 장치 부분 등에 지 지하고 수직 복동 유압 잭(3)을 인상(advance)하면, 외부 박스 부(1)는 지면에서 분리가 되고 중량물은 각 지점에서 수직 유압 잭(2)만으로 지지되는 상태가 된다. 그리고 나서 수평 유압 잭(3)을 밀어내면(advanace) 중량물은 수평 유압 잭(3)의 최대 스트로크 만큼 함께 이동한다. 수평 유압 잭(3)의 스트로크 만큼 진행한 후 현재 중량물을 지지하고 있는 수직 유압 잭(2)을 다시 수축(retract)시켜 중량물의 각 지점을 처음과 같이 외부 박스 부(1)로 지지하고 팽창(advance) 시켰던 수평 유압 잭(3)을 다시 수축(retract)시켜 원상 복귀한 후 이상 언급했던 방식대로 반복하며 중량물을 이동시키게 된다. 또한 4개소 이상의 위치에서 수직 유압 잭(2)과 수평 유압잭(3)의 수직,수평 이동량이 동시에 같은 크기를 갖지 않을 경우 진행 방향이 빗나가거나 지지점의 불균형이 발생하여 원활한 작업을 저해하고 안전 사고를 유발할 가능성이 있기 때문에 각 개소에 설치된 잭들의 거동을 일정하게 제어하기 위해 유압 잭 제어 시스템(도3)을 장착하였다.Hereinafter, the present invention will be described in more detail. 1 is a side perspective view of the present invention. As shown in FIG. 1, the present invention provides an outer box part 1 for supporting a load of a heavy object when the hydraulic jack is not operating, a vertical double acting hydraulic jack 2 for lifting a heavy object, and a heavy object. Horizontal double acting hydraulic jack (3) responsible for the movement of the sensor, sensors (4), (5) to check the horizontal and vertical movement amount and the behavior of the hydraulic jack, vertical double acting hydraulic jack (3) to smoothly move the heavy object And a sliding pad (8) attached to the sliding plate (7) attached to the upper side of the outer box portion, and a control system (FIG. 3) for controlling the movement amount and the integrated movement of the hydraulic jack. If one unit of the same structure is supported at four or more points where the load of the heavy load is equally loaded, for example, on the part of the slab, etc., the vertical double acting hydraulic jack 3 is elevated. The outer box part (1) is separated from the ground And the heavy material is supported by the vertical hydraulic jack 2 only at each point. Then, when the horizontal hydraulic jack 3 is pushed out, the weight moves together by the maximum stroke of the horizontal hydraulic jack 3. After progressing by the stroke of the horizontal hydraulic jack 3, the vertical hydraulic jack 2, which is currently supporting the heavy weight, is retracted again to support each point of the heavy weight with the outer box portion 1 as the first time and expand ( The horizontal hydraulic jack 3, which has been advanced), is retracted to return to its original position, and then the weight is moved by repeating the above-described manner. In addition, if the vertical and horizontal movement of the vertical hydraulic jack (2) and the horizontal hydraulic jack (3) does not have the same size at four or more positions at the same time, the moving direction may be deviated or the support point may be unbalanced to prevent smooth operation and to cause safety accidents. Since there is a possibility of causing it, a hydraulic jack control system (Fig. 3) was installed to constantly control the behavior of the jacks installed at each location.

기존 중량물 이동용 대차들과는 달리 외형적인 크기를 줄여서 설치를 간편하게 하여 대차 설치에 소요되는 인력 및 장비를 최소화하고 이동중에 발생했던 부수적인 작업을 제거하여 효율성을 높이면서도 중량물 지지점의 면적은 넓혀서 추가적인 안전성을 확보할 것으로 기대된다.Unlike conventional heavy duty trucks, it is easy to install by reducing its external size, minimizing manpower and equipment required for installing the truck, and eliminating ancillary work that occurred while moving to increase efficiency while widening the area of the heavy weight support point to secure additional safety. It is expected to do.

Claims (4)

수직,수평 실린더와 외부구조가 일체형이면서 수직 하중 지지용 실린더가 수축하였을 때 외부 구조가 그 하중을 지탱하는 것을 특징으로 하는 장치A device characterized in that the external structure bears the load when the vertical and horizontal cylinders and the external structure are integrated and the vertical load bearing cylinder contracts. 외부 구조와 중량물 접촉면이 변하지 않은 채로 하부 구조의 움직임으로 중량물이 이동하는 자주식 이동을 특징으로 하는 장치Apparatus characterized by self-propelled movement in which the weight moves by the movement of the substructure without changing the external structure and the weight contact surface 수직 하중 지지용 실린더와 수평 이동용 실린더를 연결하여 작동시 수직 실린더가 직접 수평 이동하도록 하는 장치A device that connects a vertical load supporting cylinder and a horizontal moving cylinder to move the vertical cylinder directly horizontally during operation 수직실린더와 외부구조가 오일리스 베어링으로 연결이 되어 수직실린더와 외부구조의 상대운동을 원활하게 하는 장치A device that facilitates relative movement between the vertical cylinder and the external structure by connecting the vertical cylinder and the external structure with oilless bearings.
KR1020060007152A 2006-01-24 2006-01-24 Self-stepping high tonage transporter KR20070077559A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101629A (en) * 2009-12-18 2011-06-22 中国海洋石油总公司 Hierarchical synchronous hydraulic jacking process for large-tonnage ocean engineering structure
KR101667409B1 (en) 2016-07-29 2016-10-20 (주)리콘 Synchronized Bridge Lifting System Enabled to Fine Control
KR101715641B1 (en) 2016-08-17 2017-03-14 씨에스글로벌 주식회사 Bridge Lifting Up-Down System Using Laser Sensor and Operating Method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101629A (en) * 2009-12-18 2011-06-22 中国海洋石油总公司 Hierarchical synchronous hydraulic jacking process for large-tonnage ocean engineering structure
KR101667409B1 (en) 2016-07-29 2016-10-20 (주)리콘 Synchronized Bridge Lifting System Enabled to Fine Control
KR101715641B1 (en) 2016-08-17 2017-03-14 씨에스글로벌 주식회사 Bridge Lifting Up-Down System Using Laser Sensor and Operating Method thereof

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