CN105070852A - Cap sieving machine for button cells - Google Patents

Cap sieving machine for button cells Download PDF

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Publication number
CN105070852A
CN105070852A CN201510451719.1A CN201510451719A CN105070852A CN 105070852 A CN105070852 A CN 105070852A CN 201510451719 A CN201510451719 A CN 201510451719A CN 105070852 A CN105070852 A CN 105070852A
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China
Prior art keywords
frame
rack
template
button cell
rewinding
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Granted
Application number
CN201510451719.1A
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Chinese (zh)
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CN105070852B (en
Inventor
曹品宁
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Guangxi Aojiahua New Energy Technology Co ltd
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Qinzhou Aojia Huaxin Energy Science & Technology Co Ltd
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Priority to CN201510451719.1A priority Critical patent/CN105070852B/en
Publication of CN105070852A publication Critical patent/CN105070852A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention discloses a cap sieving machine for button cells. The cap sieving machine comprises a rack, a control box, a push device, a feeding rack, a sieve and a receiving rack, wherein the push device, the feeding rack, the sieve and the receiving rack are sequentially arranged on the rack, rails are arranged on the plane of the rack between the feeding rack and the receiving rack and used for a template to slide, a lifting device is arranged below the receiving rack, the plane, corresponding to the position below the sieve, of the rack is provided with a base plate, the base plate and the sieve are connected into a whole and vibrate under the driving of a driving device arranged below the rack, a press plate is arranged on the outer side wall body at one end of the sieve and used for fixing the template, and the control box is arranged below the rack and connected with the push device, the lifting device, the driving device and the press plate. With the device having the above structure, the operation of automatically loading negative caps of the cells into the template can be achieved, and compared with the traditional mode of loading the negative caps manually, the cap sieving machine has the characteristics of high automatic degree, high production efficiency and low labor intensity, and moreover, labor cost can be effectively reduced.

Description

A kind of button cell screen cover machine
Technical field
The present invention relates to a kind of plant equipment for the production of button cell, be specifically related to a kind of button cell screen cover machine.
Background technology
Button cell (buttoncell) also claim button cell, and its diameter is from 4.8mm to 30mm, and thickness is not from 1.0mm to 7.7mm etc., the bodily form is less, is widely used in the back-up source of each electronic product, as computer main board, electronic watch, electronic dictionary, electronic scale, memory card, remote controller, electronic toy, cardiac pacemaker, electronic hearing aid, counter, camera etc.Button cell is generally divided into alkaline battery and silver oxide cell, and for the object of environmental protection, button cell is without mercury button cell mostly at present, generally primarily of positive and negative polar cap and the electrolyte being coated on positive cover and negative cover inside.In the manufacturing process of button cell, need negative cover to load in special template, so that install with the combination of positive cover, electrolyte.Template for filling negative cover is generally the panel being provided with multiple hole, and negative cover just in time can be blocked by the size in the hole offered, as shown in Figure 1.In prior art, mostly work negative cover being loaded template is to adopt carries out manually, not only makes production efficiency low, goes back that labour intensity is large, cost of labor is high.
Summary of the invention
For above-mentioned deficiency, technical problem to be solved by this invention is to provide a kind of button cell screen cover machine, and button cell negative cover can be sieved and is loaded in template by fast, there is mechanical automation high, production efficiency is high, the feature that labour intensity is low, and effectively can also reduce cost of labor.
For solving the problem, the present invention is achieved through the following technical solutions:
A kind of button cell screen cover machine, comprise frame, control cabinet and be installed on material-pulling device in frame successively, enter bin, sieve bucket and rewinding frame, entering the track plane of rack between bin and rewinding frame being provided with and sliding for template, the below of described rewinding frame is provided with lifting device; The plane of rack corresponding to sieve bucket below is substrate, and described substrate struggles against with sieve and connects as one and vibrate under the driving being located at the drive unit below frame; The outside wall body of one end of described sieve bucket is provided with the pressing plate for fixed form, and described control cabinet is located at below frame, and is connected with material-pulling device, lifting device, drive unit and pressing plate respectively.
Described material-pulling device can comprise cross bar and be fixed in the polylith scraping wings on cross bar, described scraping wings to be placed on framework panel and with the template position one_to_one corresponding entering bin bottom surface, described cross bar is connected with a thrust unit, and described thrust unit is connected with control cabinet.
In such scheme, described thrust unit can be cylinder.
Described drive unit can involving vibrations mechanism and motor, described vibrating mechanism comprises rotating shaft, eccentric wheel, horizontal slide rail and bottom and establishes cogged travel(l)ing rest, described travel(l)ing rest is by the below of frame support in substrate, described horizontal slide rail is installed on the below of travel(l)ing rest, and is connected with motor; One end of described rotating shaft is fixed on the below of travel(l)ing rest, its other end and eccentric wheel and is coupling, and described eccentric wheel is connected with the rotor of motor by belt pulley, and the control end of motor is connected with a frequency converter, and described frequency converter is connected with control cabinet.
Drive unit in such scheme, can also comprise an elevating mechanism, and described elevating mechanism comprises lifting shaft and the lifting that is connected with lifting shaft drives, and described lifting shaft to be installed on below substrate and to be positioned at substrate one end contrary with the position of pressing plate.
In such scheme, described pressing plate comprises supporting bracket and at least 2 depression bars, and described depression bar is connected to supporting bracket bottom and corresponding with the template position in track, and described supporting bracket is connected with a cylinder.
Described lifting device comprises crossbeam, driving cylinder and polylith top board, and described top board is connected to the top of crossbeam and corresponding with the template position bottom rewinding frame, and the push rod of described driving cylinder is through the below being connected to crossbeam after a bracing frame.
Control integration block is installed in described control cabinet, described control integration block comprises central controller and the pusher module be connected with central controller respectively, pressing plate module, elevating control module, rewinding module, motor control module and power supply, the input of described central controller is connected with a transducer, and described transducer is located in the frame of sieve bucket side.
Described rewinding frame is arranged side by side primarily of multiple rewinding unit and forms, and each rewinding unit comprises one group of base be arranged in parallel, is connected with montant at the two ends of base, is hinged with a movable hinge at the inner side edge of base, movable hinge is connected with a return unit.
Beneficial effect of the present invention is:
The present invention arrange frame and entering the track structure that the plane of rack of bin and rewinding frame is provided with, and realize automatic feed by control cabinet control material-pulling device and pressing plate, realize being automatically loaded the template be located in sieve bucket the work of battery cathode lid again by controlling pressing plate and drive unit, and then realize automatic material receiving by control lifting device and rewinding frame.Compared with filling negative cover with Traditional Man, have automaticity high, production efficiency is high, the feature that labour intensity is low, and effectively can also reduce cost of labor.
Accompanying drawing explanation
Fig. 1 is the formwork structure schematic diagram for filling negative cover.
Fig. 2 is a kind of structural representation of this button cell screen cover machine.
Fig. 3 is the side-looking structure chart of this button cell screen cover machine.
Fig. 4 is the structural representation of pressing plate.
Fig. 5 is the structural representation of lifting device.
Fig. 6 is the plan structure figure of single rewinding unit.
Main TV structure figure when Fig. 7 is lifting device use.
Number in the figure is: 1, template; 2, frame; 3, sieve bucket; 4, bin is entered; 5, rewinding frame; 6, track; 7-1, scraping wings; 7-2, cross bar; 7-3, thrust unit; 8, control cabinet; 9, motor; 10, pressing plate; 10-1, depression bar; 10-2, supporting bracket; 10-3, cylinder; 11, lifting device; 11-1, top board; 11-2, crossbeam; 11-3, driving cylinder; 11-4, bracing frame; 12, substrate; 13, lifting shaft; 14, horizontal slide rail; 15, eccentric wheel; 16, belt pulley; 17, travel(l)ing rest; 18, montant; 19, base; 20, movable hinge; 21, return unit.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further explained illustrates, but not in order to limit the present invention.
As shown in Figure 2 and Figure 3, a kind of button cell screen cover machine, comprise frame 2, control cabinet 8 and be installed on material-pulling device in frame 2 successively, enter bin 4, sieve bucket 3 and rewinding frame 5.The plane of rack entering between bin 4 and rewinding frame 5 is provided with the track 6 slided for template 1, the plane of rack corresponded to below sieve bucket 3 is substrate 12, and described substrate 12 connects as one with sieve bucket 3 and vibrates under the driving being located at the drive unit below frame 2.Described control cabinet 8 is located at below frame 2, and is connected with material-pulling device, lifting device 11, drive unit and pressing plate 10.Described sieve bucket 3 concrete structure is all round closure and in the trapezoidal shape housing that feeding end is high, discharge end is low, the bottom surface of sieve bucket 3 is the template be equipped with in track 6.
Described material-pulling device comprises cross bar 7-2 and is fixed in the polylith scraping wings 7-1 on cross bar 7-2, described scraping wings 7-1 to be placed in frame 2 plane and with the template 1 position one_to_one corresponding entering bin 4 bottom surface, described cross bar 7-2 is connected with a thrust unit 7-3, and described thrust unit 7-3 is connected with control cabinet.Described thrust unit 7-3 is specially cylinder, can also be the device that other structures have driving effect certainly.
Described drive unit involving vibrations mechanism and motor 9, described vibrating mechanism comprises rotating shaft, eccentric wheel 15, horizontal slide rail 14 and bottom and establishes cogged travel(l)ing rest 17, described travel(l)ing rest 17 is supported in the below of substrate 12 by frame 2, described horizontal slide rail 14 is installed on the below of travel(l)ing rest 17, and is connected with motor 9; One end of described rotating shaft is fixed on the below of travel(l)ing rest 17, its other end and eccentric wheel 15 and is coupling, and described eccentric wheel 15 is connected with the rotor of motor 9 by belt pulley 16, and the control end of motor 9 is connected with a frequency converter, and described frequency converter is connected with control cabinet 8.Described drive unit also comprises an elevating mechanism, and described elevating mechanism comprises lifting shaft 13 and the lifting that is connected with lifting shaft 13 drives, and this lifting shaft 13 to be installed on below substrate 12 and to be positioned at substrate 12 one end contrary with the position of pressing plate 10.
In order to prevent sieving template 1 the rocking at vibration processes in bucket 3, the outside wall body of one end of described sieve bucket 3 is provided with the pressing plate 10 for fixed form 1.The concrete structure of described pressing plate 10 as shown in Figure 4, comprises supporting bracket 10-2 and at least 2 depression bar 10-1, and described depression bar 10-1 is connected to supporting bracket 10-2 bottom and corresponding with template 1 position in track 6, and described supporting bracket 10-2 is connected with a cylinder 10-3.When this pressing plate 10 works, under the driving of cylinder 10-3, depression bar 10-1 moves down, and template 1 is withstood in the bottom to depression bar 10-1, and sieve bucket 3 can vibrate; When sieve bucket 3 complete the work of negative cover is loaded to template 1 time, control cabinet 8 control cylinder 10-3, makes depression bar 10-1 to move, resets, and fills the template 1 just extensible sieve bucket 3 of negative cover.
Described rewinding frame 5 is arranged side by side primarily of multiple rewinding unit and forms, as shown in Figure 6: each rewinding unit comprises one group of base be arranged in parallel 19, montant 18 is connected with at the two ends of base 19, be hinged with a movable hinge 20 at the inner side edge of base 19, described movable hinge 20 be connected with a return unit 21.Described return unit 21 can be specifically back-moving spring.For realizing automation rewinding, the below of described rewinding frame 5 is provided with lifting device 11, for the template 1 filling negative cover is pushed to rewinding frame 5 from plane of rack.
Described lifting device 11 concrete structure is as figure 5 illustrates: comprise crossbeam 11-2, driving cylinder 11-3 and polylith top board 11-1, described top board 11-1 is evenly connected to the top of crossbeam 11-2 and corresponding with template 1 position bottom rewinding frame 5, described driving cylinder 11-3 is connected with the below of crossbeam 11-2 through after a bracing frame 11-4, and described driving cylinder 11-3 is specially cylinder.Structure chart when this lifting device 11 works, as shown in Figure 7: driving cylinder 11-3 drives on top board 11-1 and moves, to when withstanding the template 1 being positioned at rewinding frame 5 bottommost, continue to rise, push movable hinge 20 open, and template 1 is moved to the top of movable hinge 20, then control cabinet 8 controls driving cylinder 11-3 and resets, the springs return and the movable hinge 20 after being open is reset, and template 1 is supported on the top of movable hinge 20, constantly circulate with this, the template 1 that negative cover is housed is constantly upwards stacked, during to some, manually template 1 is moved down from rewinding frame 5.
Be provided with control integration block in described control cabinet 8, control integration block comprises central controller and the pusher module be connected with central controller respectively, pressing plate module, elevating control module, rewinding module, motor control module and power supply.The input of central controller is also connected with transducer, and described transducer is located in the frame 2 of sieve bucket 3 side, for proofreading the template after vibration screening 1 whether contraposition, wherein,
Described central controller is specifically as follows single-chip microcomputer integration module, and described pressing plate module is specially single-chip microcomputer integration module and is connected with the cylinder of pressing plate, the opening of control cylinder, closing motion; Described elevating control module is specially single-chip microcomputer integration module and drives with the lifting of the elevating mechanism in drive unit and be connected, and controls rising or the decline of sieve bucket 3; Described pusher module is specially single-chip microcomputer integration module and is connected with the thrust unit in material-pulling device, controls scraping wings 7-1 and template 1 is pushed or released sieve bucket 3; Described rewinding module is specially single-chip microcomputer integration module and is connected with the driving cylinder 11-3 in lifting device 11, and template 1 is promoted on rewinding frame 5 by controlroof 11-1; Described motor control module is specially single-chip microcomputer integration module and is connected with the motor 9 in the vibrating mechanism in drive unit and frequency converter, controls the keying of motor 9 and the velocity of rotation of motor 9.
By being implanted into the control program of above-mentioned corresponding function at single-chip microcomputer integration module, control work negative cover being automatically loaded template 1 can be realized; Certainly also single control module can be operated separately, the corresponding control button being provided with power supply, pressing plate module, pusher module, elevating control module, rewinding module on the panel of control cabinet 8.
The course of work of this button cell screen cover machine is:
Pressing plate 10 initial condition is for closing, central controller controls material-pulling device in control cabinet 8 will enter empty template in bin 4 and be delivered in sieve bucket 3 along track 6, negative cover is poured in sieve bucket 3, then pressing plate 10 is opened, the depression bar 10-1 of pressing plate 10 is made to fix template 1, open motor 9 again, sieve bucket 3 constantly vibration at high speed, then control to open elevating mechanism, sieve bucket 3 is made to increase, elevating mechanism is closed after keeping certain hour, sieve bucket 3 slowly declines, and the rotating speed reducing motor 9 gradually stops completely to sieve bucket 3, then pressing plate 10 is closed, close motor 9, transducer detects template now 1 whether contraposition, the words of contraposition, open material-pulling device, while empty template being pushed sieve bucket 3, also the template 1 filling negative cover is sent sieve bucket 3, the template 1 filling negative cover is delivered to immediately below rewinding frame 5 along track 6, now start lifting device 11, carry out rewinding, namely complete and once load work, constantly circulate with this.
These are only explanation embodiments of the present invention; be not limited to the present invention, for a person skilled in the art, within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1. a button cell screen cover machine, it is characterized in that: comprise frame (2), control cabinet (8) and be installed on material-pulling device in frame (2) successively, enter bin (4), sieve bucket (3) and rewinding frame (5), entering the track (6) plane of rack between bin (4) and rewinding frame (5) being provided with and sliding for template (1), the below of described rewinding frame (5) is provided with lifting device (11); The plane of rack corresponding to sieve bucket (3) below is substrate (12), described substrate (12) and sieve struggle against (3) connect as one and vibrate under the driving being located at the drive unit below frame (2); The outside wall body of one end of described sieve bucket (3) is provided with the pressing plate (10) for fixed form (1), frame (2) below is located at by described control cabinet (8), and is connected with material-pulling device, lifting device (11), drive unit and pressing plate respectively.
2. button cell screen cover machine according to claim 1, it is characterized in that: described material-pulling device comprises cross bar (7-2) and is fixed in the polylith scraping wings (7-1) on cross bar (7-2), described scraping wings (7-1) to be placed on framework panel and with template (1) the position one_to_one corresponding entering bin (4) bottom surface, described cross bar (7-2) is connected with a thrust unit (7-3), and described thrust unit (7-3) is connected with control cabinet (8).
3. button cell screen cover machine according to claim 2, is characterized in that: described thrust unit (7-3) is cylinder.
4. button cell screen cover machine according to claim 1 and 2, it is characterized in that: described drive unit involving vibrations mechanism and motor (9), described vibrating mechanism comprises rotating shaft, eccentric wheel (15), horizontal slide rail (14) and bottom and establishes cogged travel(l)ing rest (17), described travel(l)ing rest (17) is supported in the below of substrate (12) by frame (2), described horizontal slide rail (14) is installed on the below of travel(l)ing rest (17), and is connected with motor (9); One end of described rotating shaft is fixed on the below of travel(l)ing rest (17), its other end and eccentric wheel (15) and is coupling, described eccentric wheel (15) is connected by the rotor of belt pulley (16) with motor (9), the control end of motor (9) is connected with a frequency converter, and described frequency converter is connected with control cabinet (8).
5. button cell screen cover machine according to claim 4, it is characterized in that: also comprise an elevating mechanism, described elevating mechanism comprises lifting shaft (13) and the lifting that is connected with lifting shaft (13) drives, and described lifting shaft (13) is installed on substrate (12) below and is positioned at substrate (12) one end contrary with the position of pressing plate (10).
6. the button cell screen cover machine according to Claims 1 to 4 any one, it is characterized in that: described pressing plate (10) comprises supporting bracket (10-2) and at least 2 depression bars (10-1), described depression bar (10-1) is connected to supporting bracket (10-2) bottom and corresponding with template (1) position in track (6), and described supporting bracket (10-2) is connected with a cylinder (10-3).
7. the button cell screen cover machine according to claim 1 ~ 6 any one, it is characterized in that: described lifting device (11) comprises crossbeam (11-2), driving cylinder (11-3) and polylith top board (11-1), described top board (11-1) is connected to the top of crossbeam (11-2) and corresponding with template (1) position of rewinding frame (5) bottom, and the push rod of described driving cylinder (11-3) is through the below being connected to crossbeam (11-2) after a bracing frame (11-4).
8. button cell screen cover machine according to claim 7, it is characterized in that: described control cabinet is provided with control integration block in (8), described control integration block comprises central controller and the pusher module be connected with central controller respectively, pressing plate module, elevating control module, rewinding module, motor control module and power supply, the input of described central controller is connected with a transducer, and described transducer is located in the frame (2) of sieve bucket (3) side.
9. the button cell screen cover machine according to claim 1 ~ 7 any one, it is characterized in that: described rewinding frame (5) is arranged side by side primarily of multiple rewinding unit and forms, each rewinding unit comprises one group of base be arranged in parallel (19), montant (18) is connected with at the two ends of base (19), be hinged with a movable hinge (20) at the inner side edge of base (19), movable hinge (20) be connected with a return unit (21).
CN201510451719.1A 2015-07-28 2015-07-28 A kind of button cell screen cover machine Active CN105070852B (en)

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CN105070852B CN105070852B (en) 2017-08-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107195952A (en) * 2017-06-08 2017-09-22 佛山科学技术学院 A kind of battery cap vibration screening feeding machanism

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200988031Y (en) * 2006-12-29 2007-12-12 黄楚元 Particle material screening machine
CN202207659U (en) * 2011-08-15 2012-05-02 郑州德赛尔陶粒有限公司 Roundabout-type steel ball sieving machine
CN204991781U (en) * 2015-07-28 2016-01-20 钦州市奥佳华新能源科技有限公司 Button cell sieve lid machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200988031Y (en) * 2006-12-29 2007-12-12 黄楚元 Particle material screening machine
CN202207659U (en) * 2011-08-15 2012-05-02 郑州德赛尔陶粒有限公司 Roundabout-type steel ball sieving machine
CN204991781U (en) * 2015-07-28 2016-01-20 钦州市奥佳华新能源科技有限公司 Button cell sieve lid machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107195952A (en) * 2017-06-08 2017-09-22 佛山科学技术学院 A kind of battery cap vibration screening feeding machanism
CN107195952B (en) * 2017-06-08 2019-02-22 佛山科学技术学院 A kind of battery cap vibration screening feeding machanism

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Address after: 535000 the Guangxi Zhuang Autonomous Region Qinzhou hi tech Development Zone two phase 3 standard workshop

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Address before: 535000 A3 building, Shuguang garden, hi tech Industrial Development Zone, Qinzhou, the Guangxi Zhuang Autonomous Region

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Denomination of invention: Cap sieving machine for button cells

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