CN105059598B - A kind of carton boxing mechanism - Google Patents

A kind of carton boxing mechanism Download PDF

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CN105059598B
CN105059598B CN201510420642.1A CN201510420642A CN105059598B CN 105059598 B CN105059598 B CN 105059598B CN 201510420642 A CN201510420642 A CN 201510420642A CN 105059598 B CN105059598 B CN 105059598B
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carton
outer container
packing
plate
conveyer
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CN105059598A (en
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卢清华
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Foshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/10Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
    • B65B5/106Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

本发明提供一种纸盒装箱机构,包括:具有M个传送通道的纸盒传送装置;一端与机构入口连接,另一端与M个传送通道可移动连接的分流装置;与纸盒传送装置出口连接的装箱装置,用于将纸盒按照预先设定的排列逐个形成行/列后再逐行/列形成层,然后将排列好的整层纸盒装入外箱,最后通过外箱的下降实现纸盒逐层叠加装入外箱;设置在纸盒传送装置一侧的外箱传送装置;以及分别与纸盒传送装置、分流装置、装箱装置和外箱传送装置信号连接的控制装置。本发明可实现快速、稳定装箱,可根据生产需求实现纸盒进行全自动化装箱,从而代替传统的人工装箱工艺,提高纸盒装箱的生产效率和准确率,并解决目前包装机械行业自动化程度不高和生产效率低问题。

The invention provides a carton packing mechanism, comprising: a carton conveying device with M conveying channels; The connected cartoning device is used to form the cartons into rows/columns one by one according to the preset arrangement and then form layers one by one. The cartons are stacked and loaded into the outer carton layer by layer by descending; the outer carton conveying device is arranged on one side of the carton conveying device; and the control device is respectively connected with the carton conveying device, the splitting device, the packing device and the outer carton conveying device. . The invention can realize fast and stable packing, and can realize fully automatic packing of cartons according to production requirements, thereby replacing the traditional manual packing process, improving the production efficiency and accuracy of carton packing, and solving the problem of the current packaging machinery industry. Low degree of automation and low production efficiency.

Description

一种纸盒装箱机构A carton packing mechanism

技术领域technical field

本发明涉及包装机械技术领域,更具体地说,涉及一种纸盒装箱机构。The invention relates to the technical field of packaging machinery, more specifically, to a carton packing mechanism.

背景技术Background technique

如今,各式产品在完成生产之后,常需通过包装结构(例如纸盒)包装予以保护,以避免在运送过程中损坏。在各类纸盒包装生产线上,经包装机包装好的纸盒需通过排列的方式输送至装封箱工序,以便将纸盒装入外箱并封箱后再出厂。Nowadays, after various products are produced, they often need to be protected by packaging structures (such as cartons) to avoid damage during transportation. In various carton packaging production lines, the cartons packed by the packaging machine need to be transported to the packing and sealing process in an array, so that the cartons can be put into the outer box and sealed before leaving the factory.

虽然,目前已存在众多的包装设备,如饮料瓶和油罐等的自动包装设备。但是相对于纸盒包装来说,由于盒子制造采用的材料与瓶子或罐子等硬性材料不同,在抓取盒子装箱的时候容易变形导致装箱定位不准确,因此,现有的饮料瓶和油罐等的自动包装设备通过抓取的装箱方式并不适用于纸盒的装箱包装,无法实现纸盒整齐排列地放置在外箱内。所以,现有纸盒的装箱工艺一般采用人工操作:人工将内装有产品的纸盒一个个装入外箱,这种依靠人工作业的方式不仅极大影响了包装生产线的作业生产生产效率,还增加工人的劳动强度,而且也不适用于大规模的生产。Although, there are numerous packaging equipment at present, such as automatic packaging equipment for beverage bottles and oil cans. However, compared with carton packaging, because the materials used in box manufacturing are different from hard materials such as bottles or cans, it is easy to deform when grabbing the box and packing it, resulting in inaccurate positioning of the box. Therefore, the existing beverage bottles and oil The packing method of automatic packaging equipment such as cans by grabbing is not suitable for carton packing, and it is impossible to arrange the cartons neatly in the outer carton. Therefore, the existing carton packing process generally adopts manual operation: the cartons containing the products are manually put into the outer carton one by one. This manual operation method not only greatly affects the production efficiency of the packaging production line , also increases the labor intensity of workers, and is not suitable for large-scale production.

因此,现需提供一种可代替人工装箱工艺的实现纸盒自动装箱机构,从而提高纸盒的装箱效率,进而提高后续阶段装箱的制作效率和装箱后的成品质量,可实现大规模生产。Therefore, it is necessary to provide an automatic carton packing mechanism that can replace the manual packing process, thereby improving the packing efficiency of cartons, and then improving the production efficiency of cartoning in the subsequent stage and the quality of finished products after packing, which can realize Mass production.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的缺点与不足,提供一种可实现快速和稳定装箱的纸盒装箱机构,该装箱机构可根据生产需求实现纸盒进行全自动化装箱,从而代替传统的人工装箱工艺,提高纸盒装箱的生产效率和准确率,并解决目前包装机械行业自动化程度不高和生产效率低的问题。The purpose of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a carton packing mechanism that can realize fast and stable packing. The carton packing mechanism can realize fully automatic packing of cartons according to production requirements, thereby It replaces the traditional manual packing process, improves the production efficiency and accuracy of carton packing, and solves the problems of low automation and low production efficiency in the current packaging machinery industry.

为了达到上述目的,本发明通过下述技术方案予以实现:一种纸盒装箱机构,用于将纸盒进行排列装入外箱;其特征在于,包括:In order to achieve the above object, the present invention is achieved through the following technical solutions: a carton packing mechanism, which is used to arrange the cartons into the outer box; it is characterized in that it includes:

具有M个传送通道的纸盒传送装置,用于按照外箱预先设定需装纸盒的行/列数进行排列并导向传送;其中,M为自然数且M≥2;The carton conveying device with M conveying channels is used to arrange and guide the conveying according to the preset number of rows/columns of cartons to be loaded in the outer box; wherein, M is a natural number and M≥2;

一端与机构入口连接,另一端与M个传送通道可移动连接的分流装置,用于将从单个机构入口输送的纸盒分别进行移动式分流并输送到纸盒传送装置的M个传送通道中;One end is connected to the entrance of the mechanism, and the other end is movably connected to the distribution device of M conveying channels, which is used to separate the cartons conveyed from the entrance of a single mechanism in a mobile manner and convey them to the M conveying passages of the carton conveying device;

与纸盒传送装置出口连接的装箱装置,用于将纸盒按照预先设定的排列逐个形成行/列后再逐行/列形成层,然后将排列好的整层纸盒装入外箱,最后通过外箱的下降实现纸盒逐层叠加装入外箱;所述按照预先设定的排列是指对放入外箱的纸盒的排列进行设定;The carton packing device connected to the outlet of the carton conveying device is used to form the cartons into rows/columns one by one according to the preset arrangement, and then form layers one by one row/column, and then pack the arranged whole layer of cartons into the outer box , and finally through the decline of the outer box, the cartons are stacked layer by layer and loaded into the outer box; the arrangement according to the preset means setting the arrangement of the cartons put into the outer box;

设置在纸盒传送装置一侧的外箱传送装置,用于将外箱传送进入装箱装置后以外箱下降的方式实现纸盒装入外箱,以及纸盒装箱后将外箱传送至机构出口;The outer carton conveying device installed on one side of the carton conveying device is used to transfer the outer carton into the carton packing device and then lower the carton into the outer carton, and transfer the outer carton to the mechanism after the carton is packed Export;

以及分别与纸盒传送装置、分流装置、装箱装置和外箱传送装置信号连接的控制装置。And the control device is respectively connected with the signal of the carton conveying device, the diverting device, the packing device and the outer case conveying device.

上述的机构入口是指纸盒进入纸盒装箱机构的入口,机构出口是指纸盒送出纸盒装箱机构的出口。在上述方案中,通过控制器对纸盒传送装置、分流装置、装箱装置和外箱传送装置进行控制,可实现纸盒分流传送——纸盒数量统计——纸盒排列——外箱上升——外箱下降实现纸盒逐层叠加装箱——外箱传送至出口的全自动化过程。相对于通过人工操作采用分隔板在多个机构入口进行纸盒分流的方式导致分流不平均、机构体积大和装箱效率低等问题,本发明采用分流装置则可实现将从单个机构入口输送的纸盒进行移动式平均分流导向纸盒传送装置的M个传送通道中,即可实现一个机构入口对多个传送通道的简化结构,这样不仅可使得每个传送通道的纸盒数量平均,而且只设置单个机构入口的机构可降低其占用空间,并且分流装置对并列的传送通道采用顺序循环的方式,从而大大提高纸盒分流的速度和机构装箱的效率。The above mechanism entrance refers to the entrance where the carton enters the carton packing mechanism, and the mechanism exit refers to the exit where the carton is sent out of the carton packing mechanism. In the above scheme, the carton conveying device, diverting device, case packing device and outer carton conveying device are controlled by the controller, which can realize carton shunting conveying - carton quantity statistics - carton arrangement - outer carton rising ——The lowering of the outer carton realizes the stacking of cartons layer by layer—the fully automatic process of transferring the outer carton to the export. Compared with the problem of uneven distribution, large volume of the mechanism and low packing efficiency caused by the way of dividing the cartons at the entrances of multiple mechanisms through manual operation, the present invention can realize the delivery of the cartons from the entrance of a single mechanism by using the diverting device. Cartons are moved and evenly diverted to guide the M conveying passages of the carton conveying device, so that the simplified structure of one mechanism entrance to multiple conveying passages can be realized, so that not only can the number of cartons in each conveying passage be averaged, but also only A mechanism with a single mechanism inlet can reduce its occupied space, and the diversion device adopts a sequential circulation method for the parallel conveying channels, thereby greatly improving the speed of carton diversion and the efficiency of mechanism packing.

本发明的装箱机构将纸盒排列形成阵列后通过外箱下降的方式则可实现纸盒逐层装入可升降的外箱。外箱升降的方式可适用于不同规格的外箱和不同规格的纸盒进行装箱,从而提高该装箱机构的通用性和适应性。由于外箱规格和纸盒规格多种多样,若是通过调节装箱装置推动纸盒装箱的行程和路线来适应不同情况,则会使得程序控制复杂以及装箱装置体积和占用空间大。本发明只需增加升降部件来控制外箱上升高度和纸盒每层叠加下降的距离即可,从而大大降低机构的体积和占用空间。而且,本发明装箱装置推动纸盒装箱的行程和路线一直保持不变,只是通过控制外箱升降就可实现纸盒按排列稳定装箱,从而简化程序控制,使得装箱过程十分方便和灵活,也可提高纸盒装箱的速度和效率。The carton packing mechanism of the present invention arranges the cartons to form an array, and then the cartons can be loaded into the liftable outer box layer by layer by lowering the outer box. The way of lifting the outer box can be applied to packing different specifications of outer boxes and cartons of different specifications, thereby improving the versatility and adaptability of the box packing mechanism. Due to the variety of outer carton specifications and carton specifications, if the stroke and route of carton packing are adjusted by the carton packing device to adapt to different situations, the program control will be complicated and the carton packing device will have a large volume and occupy a large space. The present invention only needs to increase the lifting parts to control the rising height of the outer box and the falling distance of each layer of the carton, thereby greatly reducing the volume and occupied space of the mechanism. Moreover, the stroke and route of the carton packing device of the present invention to push the carton packing remain unchanged, and the cartons can be packed stably according to the arrangement only by controlling the lifting of the outer carton, thereby simplifying the program control and making the carton packing process very convenient and convenient. It is flexible and can also improve the speed and efficiency of carton packing.

所述分流装置包括导向板一和与导向板一连接的驱动气缸;每两块导向板一形成一个通道;所述将从单个机构入口输送的纸盒进行移动式分流导向纸盒传送装置的M个传送通道中是指:所述驱动气缸与控制装置信号连接,驱动气缸驱动导向板一移动使得其中一个通道与机构入口对接,另一个通道与纸盒传送装置中其中一个传送通道对接;所述通道与机构入口对接的一端设置有用于便于纸盒进入通道的导向压轮。本发明是通过驱动气缸驱动导向板一平移运动和复位的方式实现两个通道同时与机构入口对接进行纸盒输入和与传送通道对接进行纸盒传送的交替使用,即可达到有效平均分流的效果也可提高分流速度,从而实现快速、稳定的纸盒有效平均分流。The diverting device includes a guide plate one and a drive cylinder connected with the guide plate one; every two guide plates one form a channel; the cartons conveyed from the entrance of a single mechanism are moved and diverted to the M of the carton conveying device The two transmission channels refer to: the drive cylinder is connected to the control device with a signal, and the drive cylinder drives the guide plate to move so that one of the channels is docked with the entrance of the mechanism, and the other channel is docked with one of the transmission channels in the carton transmission device; The end of the channel adjoining the entrance of the mechanism is provided with guide rollers for facilitating the entry of the carton into the channel. The present invention realizes the alternate use of two channels simultaneously docking with the entrance of the mechanism for carton input and docking with the transmission channel for carton transmission by driving the cylinder to drive the guide plate-translational movement and reset, so as to achieve the effect of effective and even distribution It can also increase the diversion speed, so as to realize the fast, stable and effective average diversion of cartons.

所述纸盒传送装置与装箱装置对接的出口处设置有顶起气缸和用于统计纸盒数量的传感器;所述控制装置与顶起气缸和传感器信号连接,实现纸盒传送装置的出口处上升时纸盒传送至装箱装置并统计纸盒数量,以及出口处下降时纸盒被挡板挡住停止传送;所述挡板是指装箱装置中与纸盒传送装置出口处对接的传送线的厚度板块。本发明的顶起气缸可带动纸盒传送装置出口处升降运动,实现传感器对输出的纸盒进行数量统计。同时本发明设计巧妙,利用下一工序装箱装置的传送线作为挡板使用,从而简化装箱机构结构和部件。上述的厚度板块是指装箱装置中的传送线厚度方向用于阻挡纸盒传送的板块。A jacking cylinder and a sensor for counting the number of cartons are provided at the outlet where the carton conveying device is docked with the packing device; the control device is connected with the jacking cylinder and the sensor signal to realize the output of the carton conveying device The cartons are transported to the carton packing device when it rises and the number of cartons is counted, and the cartons are blocked by the baffle when the exit is lowered to stop the transmission; the baffle refers to the transmission line that is docked with the exit of the carton conveying device in the cartoning device thickness plate. The jacking cylinder of the present invention can drive the outlet of the carton conveying device to move up and down, so that the sensor can count the number of output cartons. Simultaneously, the present invention is ingeniously designed, and utilizes the conveying line of the packing device of the next process as a baffle, thereby simplifying the structure and parts of the packing mechanism. The above-mentioned thickness plate refers to the plate used to block the transmission of the carton in the thickness direction of the transmission line in the packing device.

所述纸盒传送装置包括M个传送通道和设置在每个传送通道上的导向板二;每个传送通道具有入口和出口,纸盒传送装置与装箱装置对接的出口处为每个传送通道的出口处;每个所述传送通道与装箱装置对接的出口处底部设置有顶起气缸;所述传感器设置在每个传送通道与装箱装置对接的出口处。The carton conveying device includes M conveying passages and two guide plates arranged on each conveying passage; each conveying passage has an entrance and an outlet, and the exit of the carton conveying device docked with the packing device is each conveying passage At the exit of each conveying channel and the boxing device, the bottom of the outlet is provided with a jacking cylinder; the sensor is arranged at the exit of each conveying channel and the boxing device.

所述装箱装置包括架体和设置在架体内的M个装箱单元;每个装箱单元包括理料部和用于将纸盒装入外箱的进箱部,所述理料部与纸盒传送装置的其中一个传送通道的出口对接;所述理料部一侧设置有与进箱部相对的进料口。The packing device includes a frame body and M packing units arranged in the frame body; each packing unit includes a material arrangement unit and a case-in portion for packing cartons into the outer case, and the material arrangement unit is connected to the outer case. The outlet of one of the conveying passages of the carton conveying device is docked; one side of the material sorting part is provided with a material inlet opposite to the box feeding part.

所述理料部包括与传送通道出口对接的传送线,用于阻挡纸盒沿传输方向传送的阻挡部件和推盒部件;所述传送线一侧设置有与进箱部相对的进料口,阻挡部件设置在传送线的尾端;所述推盒部件位于传送线尾端的一侧与进料口相对设置,并与控制装置信号连接。阻挡部件除了可起到阻挡作用,还可对传送至传送线末端的纸盒进行行/列的整理,而推盒部件在将纸盒推入进箱部的同时也对纸盒进行理料,便于后续装箱处理。The material sorting section includes a transmission line docked with the exit of the transmission channel, a blocking component and a box pushing component for blocking the carton from being transported along the transmission direction; one side of the transmission line is provided with a feed port opposite to the box inlet, The blocking part is arranged at the tail end of the transmission line; the pushing box part is located at the side of the tail end of the transmission line and opposite to the feeding port, and is connected with the control device for signals. The blocking part can not only play a blocking role, but also arrange the cartons sent to the end of the conveyor line in rows/columns, and the box pushing part can also sort the cartons while pushing the cartons into the box. It is convenient for subsequent packing processing.

所述进箱部包括设置在进料口一侧与理料部相对的导向部件和用于将纸盒装入外箱的进箱部件;所述进箱部件与控制装置信号连接并位于导向部件正上方。The box-incoming part includes a guide part arranged on the side of the feed port opposite to the material-sorting part and a box-incoming part for putting the carton into the outer box; the box-incoming part is connected with the control device signal and is located Directly above.

所述导向部件为若干条可向外开合的导向板三;若干条导向板三均匀分布在架体内部支架两侧,两侧导向板三的一端与架体支架铰接,另一端与相对的导向板三错开拼接形成放置平面;还包括用于整理纸盒的侧挡板,两块所述侧挡板分别设置在导向板三与架体支架铰接的一端。本发明导向板三可起到两个作用:当两侧的导向板三闭合时可形成用于放置纸盒的平面,推盒部件将纸盒逐行/列推入导向板三形成的平面进行列/行的排列;当两侧的导向板三受外力向外张开时导向板三会直接插入外箱口,起到纸盒装箱的导向作用。The guide part is a plurality of guide plates 3 that can be opened and closed outwards; several guide plates 3 are evenly distributed on both sides of the internal bracket of the frame body, one end of the guide plates 3 on both sides is hinged with the frame body bracket, and the other end is connected with the opposite The three guide plates are staggered and spliced to form a placement plane; and side baffles for arranging the cartons are also included. The guide plate 3 of the present invention can play two functions: when the guide plate 3 on both sides is closed, it can form a plane for placing the carton, and the box pushing part pushes the carton into the plane formed by the guide plate 3 row by row/column. Arrangement in columns/rows; when the guide plates on both sides are opened outward by external force, the guide plates will be directly inserted into the outer box opening to play a guiding role in carton packing.

所述进箱部件包括调节板、用于推压纸盒的压板、用于吸取纸盒的吸盘和设置在调节板顶部的气缸;所述压板与调节板垂直连接,吸盘与压板平行设置并位于调节板底部,所述压板的长度H<吸盘的长度L;所述气缸与控制装置信号连接,实现驱动调节板下降时带动压板将吸盘吸取的纸盒推进外箱或者上升时带动压板和吸盘复位。本发明的气缸驱动调节板下降时,由于压板的长度H<吸盘的长度L(压板的长度H略小于吸盘长度L),因此吸盘先吸取纸盒,此时吸取纸盒后的吸盘长度L与压板的长度H持平或吸盘长度L略小于压板的长度H。在调节板继续下降过程中,压板将纸盒下压并通过纸盒推开导向板三进入外箱内,在推开导向板三到进入外箱过程中,由于吸盘随着调节板下降实现对纸盒的吸取,因此可实现排列好的整层纸盒稳固装入外箱内。本发明采用外箱下降实现纸盒的叠加装箱,因此,调节板每次的下降高度、吸盘的长度和压板的长度都是固定不变的,从而可简化装箱装置的机械结构和程序控制。The box entry part includes an adjusting plate, a pressing plate for pushing the carton, a suction cup for sucking the carton and a cylinder arranged on the top of the adjusting plate; At the bottom of the adjustment plate, the length H of the pressure plate is less than the length L of the suction cup; the cylinder is connected with the signal of the control device to drive the pressure plate to push the carton sucked by the suction cup into the outer box when the adjustment plate is driven down, or to drive the pressure plate and the suction cup to reset when it rises . When the cylinder drives the adjustment plate of the present invention to descend, because the length H of the pressing plate<the length L of the sucker (the length H of the pressing plate is slightly smaller than the length L of the sucker), the sucker first sucks the carton, and the length L of the sucker after sucking the carton is equal to the length L of the sucker. The length H of the pressing plate is flat or the length L of the suction cup is slightly smaller than the length H of the pressing plate. When the adjustment plate continues to descend, the pressure plate presses down the carton and pushes the guide plate three to enter the outer box through the carton. During the process of pushing the guide plate three to enter the outer box, the suction cup is lowered with the adjustment plate to realize alignment. The suction of the cartons, so that the whole layer of cartons arranged can be firmly loaded into the outer box. The present invention adopts the lowering of the outer box to realize the stacking of cartons. Therefore, the descending height of the adjusting plate, the length of the suction cup and the length of the pressing plate are all fixed, so that the mechanical structure and program control of the boxing device can be simplified. .

所述外箱传送装置包括用于将外箱传送进入装箱装置和传送至机构出口的传输线,所述传输线在导向部件正下方处设置有用于实现外箱升降的升降台;所述升降台设置有用于可调节宽度以夹持外箱的夹持部件和用于外箱定位的定位部件;所述升降台与控制装置信号连接,实现通过夹持部件固定的外箱上升进行纸盒第一层装箱、外箱下降实现纸盒逐层叠加装入外箱或升降台下降与传输线齐平后,传输线将外箱传送至机构出口。The outer box conveying device includes a transmission line for transferring the outer box into the packing device and to the outlet of the mechanism, and the transmission line is provided with a lifting platform for realizing the lifting of the outer box at the place directly below the guide member; the lifting platform is provided with There are clamping parts for adjustable width to clamp the outer box and positioning parts for positioning the outer box; the lifting table is connected with the control device signal to realize the lifting of the outer box fixed by the clamping part for the first layer of cartons Packing and lowering of the outer carton to realize the stacking of cartons into the outer carton layer by layer or after the lifting platform is lowered to be flush with the transmission line, the transmission line will transfer the outer carton to the exit of the mechanism.

本发明的纸盒装箱机构可实现快速和稳定的装箱,该装箱机构是这样使用的:The carton packing mechanism of the present invention can realize fast and stable packing, and this packing mechanism is used like this:

1、分流装置:通过驱动气缸驱动导向板一平移运动和复位的方式实现两个通道同时与机构入口对接进行纸盒输入和与M个传送通道对接进行纸盒传送的交替使用,即可达到有效平均分流的效果也可提高分流速度,从而实现快速、稳定的纸盒有效平均分流。1. Distributing device: By driving the cylinder to drive the guide plate, translational movement and reset, the two channels are simultaneously connected to the entrance of the mechanism for carton input and M transmission channels for carton transmission, which can achieve effective The effect of average diversion can also increase the diversion speed, so as to achieve fast and stable effective average diversion of cartons.

2、纸盒传送装置:本发明的顶起气缸可带动纸盒传送装置出口处升降运动,实现传感器对输出的纸盒进行数量统计。同时本发明纸盒传送装置与装箱装置之间的衔接设计巧妙,利用下一工序装箱装置的传送线作为挡板使用,从而简化装箱机构结构和部件。2. Carton conveying device: The jacking cylinder of the present invention can drive the outlet of the carton conveying device to move up and down, so that the sensor can count the number of output cartons. At the same time, the connection design between the carton conveying device and the packing device of the present invention is ingenious, and the transmission line of the packing device in the next process is used as a baffle, thereby simplifying the structure and components of the packing mechanism.

3、装箱装置:该装箱装置包括理料工序和进箱工序。3. Packing device: the packing device includes a material sorting process and a packing process.

在理料工序中,阻挡部件除了可起到阻挡作用,还可对传送至传送线末端的纸盒进行行/列的整理,而推盒部件在将纸盒推入进箱部的同时也对纸盒进行理料,便于后续装箱处理。In the material sorting process, the blocking part can not only play a blocking role, but also arrange the cartons sent to the end of the transmission line in rows/columns, while the box pushing part pushes the cartons into the box-incoming part. Cartons are sorted to facilitate subsequent packing.

在进箱工序中,气缸驱动调节板下降时,由于压板的长度H<吸盘的长度L(压板的长度H略小于吸盘长度L),因此吸盘先吸取纸盒,此时吸取纸盒后的吸盘长度L与压板的长度H持平或吸盘长度L略小于压板的长度H。在调节板继续下降过程中,压板将纸盒下压并通过纸盒推开导向板三进入外箱内,在推开导向板三到进入外箱过程中,由于吸盘随着调节板下降实现对纸盒的吸取,因此可实现排列好的整层纸盒稳固装入外箱内。本发明导向板三可起到两个作用:当两侧的导向板三闭合时可形成用于放置纸盒的平面,推盒部件将纸盒逐行/列推入导向板三形成的平面进行列/行的排列;当两侧的导向板三受外力向外张开时导向板三会直接插入外箱口,起到纸盒装箱的导向作用。In the process of entering the box, when the cylinder drives the adjustment plate to descend, because the length H of the pressure plate is less than the length L of the suction cup (the length H of the pressure plate is slightly smaller than the length L of the suction cup), the suction cup first sucks the carton, and at this time the suction cup behind the carton The length L is equal to the length H of the pressure plate or the length L of the suction cup is slightly smaller than the length H of the pressure plate. When the adjustment plate continues to descend, the pressure plate presses down the carton and pushes the guide plate three to enter the outer box through the carton. During the process of pushing the guide plate three to enter the outer box, the suction cup is lowered with the adjustment plate to realize alignment. The suction of the cartons, so that the whole layer of cartons arranged can be firmly loaded into the outer box. The guide plate 3 of the present invention can play two functions: when the guide plate 3 on both sides is closed, it can form a plane for placing the carton, and the box pushing part pushes the carton into the plane formed by the guide plate 3 row by row/column. Arrangement in columns/rows; when the guide plates on both sides are opened outward by external force, the guide plates will be directly inserted into the outer box opening to play a guiding role in carton packing.

4、外箱传送装置:外箱在传输线传送过程中,通过升降台的定位部件定位在导向部件正下方,首先外箱通过夹持部件的夹持固定上升进行纸盒第一层装箱,然后按一定步长下降实现纸盒逐层叠加装入外箱,最后通过升降台下降与传输线齐平后传输线将外箱传送至机构出口。4. Outer box transmission device: During the transmission process of the outer box, the positioning part of the lifting platform is positioned directly below the guide part. First, the outer box is clamped and fixed by the clamping part to carry out the first layer of carton packing, and then Decline according to a certain step length to realize the cartons are stacked layer by layer and loaded into the outer box. Finally, the lifting platform descends to be flush with the transmission line, and then the transmission line transmits the outer box to the mechanism exit.

与现有技术相比,本发明具有如下优点与有益效果:本发明的纸盒装箱机构可实现快速和稳定装箱,该装箱机构可根据生产需求实现纸盒进行全自动化装箱,从而代替传统的人工装箱工艺,提高纸盒装箱的生产效率和准确率,并解决目前包装机械行业自动化程度不高和生产效率低的问题。Compared with the prior art, the present invention has the following advantages and beneficial effects: the carton packing mechanism of the present invention can realize fast and stable packing, and the carton packing mechanism can realize fully automatic packing of cartons according to production requirements, thereby It replaces the traditional manual packing process, improves the production efficiency and accuracy of carton packing, and solves the problems of low automation and low production efficiency in the current packaging machinery industry.

附图说明Description of drawings

图1是本发明的纸盒装箱机构的结构示意图;Fig. 1 is the structural representation of carton packing mechanism of the present invention;

图2是本发明纸盒装箱机构中纸盒传送装置和分流装置连接的结构示意图;Fig. 2 is a structural schematic diagram of the connection between the carton conveying device and the diverting device in the carton packing mechanism of the present invention;

图3是本发明纸盒装箱机构中分流装置的结构示意图;Fig. 3 is a schematic structural view of the diverting device in the carton packing mechanism of the present invention;

图4是本发明纸盒装箱机构中装箱装置的结构示意图;Fig. 4 is the structural representation of the packing device in the carton packing mechanism of the present invention;

图5是本发明纸盒装箱机构中装箱装置和外箱传送装置使用时的示意图;Fig. 5 is a schematic diagram of the carton packing device and the outer case conveying device in use in the carton packing mechanism of the present invention;

图6是本发明纸盒装箱机构中升降台的结构示意图;Fig. 6 is a schematic structural view of the lifting platform in the carton packing mechanism of the present invention;

其中,1为纸盒、2为外箱、3为纸盒传送装置、3.1为传送通道、3.2为顶起气缸、3.3为出口处、3.4为导向板二、4为分流装置、4.1为导向板一、4.2为驱动气缸、4.3为通道、4.4为导向压轮、4.5为导轨、5为装箱装置、5.1为挡板、5.2为传送线、5.3为架体、5.4为进料口、5.5为阻挡部件、5.6为推动气缸、5.7为推盒板、5.8为导向板三、5.9为侧挡板、5.10为调节板、5.11为压板、5.12为吸盘、5.13为气缸、6为外箱传送装置、6.1为传输线、6.2为升降台、6.3为调节支架、6.4为夹块、6.5为驱动推动件、6.6为挡块、7为机构入口、8为机构出口。Among them, 1 is the carton, 2 is the outer box, 3 is the carton transmission device, 3.1 is the transmission channel, 3.2 is the jacking cylinder, 3.3 is the exit, 3.4 is the guide plate 2, 4 is the diversion device, 4.1 is the guide plate 1. 4.2 is the driving cylinder, 4.3 is the channel, 4.4 is the guide roller, 4.5 is the guide rail, 5 is the packing device, 5.1 is the baffle, 5.2 is the transmission line, 5.3 is the frame, 5.4 is the feeding port, 5.5 is the Blocking parts, 5.6 is the push cylinder, 5.7 is the push box plate, 5.8 is the guide plate 3, 5.9 is the side baffle, 5.10 is the adjustment plate, 5.11 is the pressure plate, 5.12 is the suction cup, 5.13 is the cylinder, 6 is the outer box transmission device, 6.1 is the transmission line, 6.2 is the lifting platform, 6.3 is the adjustment bracket, 6.4 is the clamp block, 6.5 is the driving pusher, 6.6 is the stopper, 7 is the mechanism entrance, and 8 is the mechanism exit.

具体实施方式detailed description

下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例Example

如图1至图6所示,本发明的纸盒装箱机构是用于将纸盒1进行排列装入外箱2;该装箱机构包括:As shown in Figures 1 to 6, the carton packing mechanism of the present invention is used to arrange the cartons 1 into the outer box 2; the carton packing mechanism includes:

具有2个传送通道3.1的纸盒传送装置3,用于按照外箱2预先设定需装纸盒1的行/列数进行排列并导向传送;The carton conveying device 3 with two conveying channels 3.1 is used to arrange and guide the conveying according to the number of rows/columns of the cartons 1 preset in the outer box 2;

一端与机构入口7连接,另一端与2个传送通道3.1可移动连接的分流装置4,用于将从单个机构入口7输送的纸盒1分别进行移动式分流并输送到纸盒传送装置3的2个传送通道3.1中;One end is connected to the mechanism inlet 7, and the other end is movably connected to the two conveying channels 3.1. The distribution device 4 is used to move the cartons 1 conveyed from the single mechanism inlet 7 and transport them to the carton conveying device 3. 2 transmission channels 3.1;

与纸盒传送装置3出口连接的装箱装置5,用于将纸盒1按照预先设定的排列逐个形成行/列后再逐行/列形成层,然后将排列好的整层纸盒1装入外箱2,最后通过外箱2的下降实现纸盒1逐层叠加装入外箱2;其中,按照预先设定的排列是指对放入外箱2的纸盒1的排列进行设定;The box packing device 5 connected to the outlet of the carton conveying device 3 is used to form the cartons 1 into rows/columns one by one according to the preset arrangement, and then form layers row/column, and then pack the arranged whole layer of cartons 1 Load the outer box 2, and finally realize that the carton 1 is stacked layer by layer and loaded into the outer box 2 through the decline of the outer box 2; wherein, according to the preset arrangement, it means that the arrangement of the carton 1 put into the outer box 2 is set. Certainly;

设置在纸盒传送装置3一侧的外箱传送装置6,用于将外箱2传送进入装箱装置5后以外箱2下降的方式实现纸盒1装入外箱2,以及纸盒1装箱后将外箱2传送至机构出口8;The outer case conveying device 6 arranged on one side of the carton conveying device 3 is used to transfer the outer case 2 into the packing device 5 and realize the packing of the carton 1 into the outer case 2 and the packing of the carton 1 into the outer case 2 after the outer case 2 is lowered. After the box, the outer box 2 is sent to the mechanism outlet 8;

以及分别与纸盒传送装置3、分流装置4、装箱装置5和外箱传送装置6信号连接的控制装置。And the control device which is respectively connected with the carton conveying device 3 , the splitting device 4 , the packing device 5 and the outer case conveying device 6 .

本发明的分流装置4包括导向板一4.1和与导向板一4.1连接的驱动气缸4.2;每两块导向板一4.1形成一个通道4.3。上述将从单个机构入口7输送的纸盒1进行移动式分流导向纸盒传送装置3的2个传送通道中是指:驱动气缸4.2与控制装置信号连接,驱动气缸4.2驱动导向板一4.1沿导轨4.5移动使得其中一个通道4.3与机构入口7对接,另一个通道4.3与纸盒传送装置3中其中一个传送通道3.1对接,其中,通道4.3与机构入口7对接的一端设置有用于便于纸盒1进入通道4.3的导向压轮4.4。本发明是通过驱动气缸4.2驱动导向板一4.1平移运动和复位的方式实现两个通道4.3同时与机构入口7对接进行纸盒1输入和与传送通道3.1对接进行纸盒1传送的交替使用,即可达到有效平均分流的效果也可提高分流速度,从而实现快速、稳定的纸盒1有效平均分流。The distribution device 4 of the present invention comprises a guide plate 4.1 and a drive cylinder 4.2 connected with the guide plate 4.1; every two guide plates 4.1 form a channel 4.3. The above-mentioned two conveying passages of the carton 1 conveyed from the entrance 7 of the single mechanism are mobile shunt guide carton conveying device 3 means: the driving cylinder 4.2 is connected with the signal of the control device, and the driving cylinder 4.2 drives the guide plate-4.1 along the guide rail 4.5 Move so that one of the passages 4.3 is docked with the mechanism entrance 7, and the other passage 4.3 is docked with one of the conveying passages 3.1 in the carton conveying device 3, wherein, the end of the passage 4.3 docked with the mechanism entrance 7 is provided for facilitating the entry of the carton 1 Guide roller 4.4 of channel 4.3. The present invention realizes the alternate use of two channels 4.3 docking with the mechanism entrance 7 for carton 1 input and docking with the transmission channel 3.1 for carton 1 transmission by driving the cylinder 4.2 to drive the guide plate-4.1 translational movement and reset, namely The effect of effective average flow distribution can be achieved and the flow distribution speed can also be increased, so as to realize fast and stable effective average flow distribution of the carton 1 .

本发明的纸盒传送装置3与装箱装置5对接的出口处3.3设置有顶起气缸3.2和用于统计纸盒1数量的传感器,其中,控制装置与顶起气缸3.2和传感器信号连接,实现纸盒传送装置3的出口处3.3上升时纸盒1传送至装箱装置5并统计纸盒1数量,以及出口处3.3下降时纸盒1被挡板5.1挡住停止传送。该挡板5.1是指装箱装置5中与纸盒传送装置3出口处3.3对接的传送线5.2的厚度板块。本发明的顶起气缸3.2可带动纸盒传送装置出口处3.3升降运动,实现传感器对输出的纸盒1进行数量统计。同时本发明设计巧妙,利用下一工序装箱装置5的传送线5.2作为挡板5.1使用,从而简化装箱机构结构和部件。The outlet 3.3 of the carton conveying device 3 of the present invention docked with the boxing device 5 is provided with a jacking cylinder 3.2 and a sensor for counting the number of cartons 1, wherein the control device is connected with the jacking cylinder 3.2 and the sensor signal to realize When the outlet 3.3 of the carton conveying device 3 rises, the carton 1 is transferred to the packing device 5 and the number of the carton 1 is counted, and when the outlet 3.3 descends, the carton 1 is blocked by the baffle 5.1 to stop the transmission. The baffle plate 5.1 refers to the thickness plate of the conveying line 5.2 docked with the exit 3.3 of the carton conveying device 3 in the packing device 5 . The jacking cylinder 3.2 of the present invention can drive the outlet 3.3 of the carton conveying device to move up and down, so that the sensor can count the number of output cartons 1 . Simultaneously, the present invention is ingenious in design, utilizes the conveying line 5.2 of next procedure boxing device 5 to use as baffle plate 5.1, thereby simplifies boxing mechanism structure and parts.

具体地说,纸盒传送装置3包括2个传送通道3.1和设置在每个传送通道3.1上的导向板二3.4,每个传送通道3.1具有入口和出口,纸盒传送装置3与装箱装置5对接的出口处3.3为每个传送通道3.1的出口处。其中,每个传送通道3.1与装箱装置5对接的出口处3.3底部设置有顶起气缸3.2,传感器设置在每个传送通道3.1与装箱装置5对接的出口处3.3。Specifically, the carton conveying device 3 includes two conveying passages 3.1 and a guide plate 2 3.4 arranged on each conveying passage 3.1, each conveying passage 3.1 has an inlet and an outlet, and the carton conveying device 3 and the packing device 5 The docking exit 3.3 is the exit of each transmission channel 3.1. Wherein, the bottom of the outlet 3.3 of each transmission channel 3.1 docked with the box packing device 5 is provided with a jacking cylinder 3.2, and the sensor is arranged at the outlet 3.3 of each transmission channel 3.1 docked with the box packing device 5 .

本发明的装箱装置5包括架体5.3和设置在架体5.3内的2个装箱单元;每个装箱单元包括理料部和用于将纸盒1装入外箱2的进箱部,其中,理料部与纸盒传送装置3的其中一个传送通道3.1的出口对接,理料部一侧设置有与进箱部相对的进料口5.4。The boxing device 5 of the present invention includes a frame body 5.3 and two boxing units arranged in the frame body 5.3; each boxing unit includes a material sorting part and a box-incoming part for packing the carton 1 into the outer box 2 , wherein, the material sorting part is docked with the outlet of one of the conveying channels 3.1 of the carton conveying device 3, and one side of the material sorting part is provided with a feed port 5.4 opposite to the box feeding part.

理料部包括与传送通道3.1出口对接的传送线5.2,用于阻挡纸盒1沿传输方向传送的阻挡部件5.5以及由推动气缸5.6和推盒板5.7组成的推盒部件,其中,传送线5.2一侧设置有与进箱部相对的进料口5.4,阻挡部件5.5设置在传送线5.2的尾端,推盒部件的推盒板5.7位于传送线5.2尾端的一侧与进料口5.4相对设置,并与控制装置信号连接。阻挡部件5.5除了可起到阻挡作用,还可对传送至传送线5.2末端的纸盒1进行行/列的整理,而推盒部件的推盒板5.7在将纸盒1推入进箱部的同时也对纸盒1进行理料,便于后续装箱处理。The sorting section includes a conveying line 5.2 docked with the outlet of the conveying channel 3.1, a blocking member 5.5 for blocking the carton 1 from conveying along the conveying direction, and a box pushing member composed of a pushing cylinder 5.6 and a box pushing plate 5.7, wherein the conveying line 5.2 One side is provided with a feeding port 5.4 opposite to the box-inlet part, the blocking part 5.5 is arranged at the tail end of the transmission line 5.2, and the box pushing plate 5.7 of the box pushing part is located at the side of the tail end of the transmission line 5.2 and is set opposite to the feeding port 5.4 , and signal connection with the control device. The blocking part 5.5 can not only play a blocking role, but also organize the rows/columns of the cartons 1 delivered to the end of the transmission line 5.2, and the box pushing plate 5.7 of the box pushing part pushes the cartons 1 into the box. At the same time, the carton 1 is sorted to facilitate the subsequent packing process.

本发明的进箱部包括设置在进料口5.4一侧与理料部相对的导向部件和用于将纸盒1装入外箱2的进箱部件;其中,进箱部件与控制装置信号连接并位于导向部件正上方。该导向部件为若干条可向外开合的导向板三5.8,若干条导向板三5.8均匀分布在架体5.3内部支架两侧,两侧导向板三5.8的一端与架体5.3支架铰接,另一端与相对的导向板三5.8错开拼接形成放置平面。本发明还包括用于整理纸盒1的侧挡板5.9,两块侧挡板5.9分别设置在导向板三5.8与架体5.3支架铰接的一端。本发明导向板三5.8可起到两个作用:当两侧的导向板三5.8闭合时可形成用于放置纸盒的平面,推盒部件中的推盒板5.7将纸盒1逐行/列推入导向板三5.8形成的平面进行列/行的排列;当两侧的导向板三5.8受外力向外张开时导向板三5.8会直接插入外箱2口,起到纸盒1装箱的导向作用。The box-entry part of the present invention includes a guide part arranged on the side of the feed port 5.4 opposite to the material-sorting part and a box-entry part for packing the carton 1 into the outer box 2; wherein the box-entry part is connected with the control device signal and located directly above the guide. The guide component is a plurality of guide plates 3 5.8 that can be opened and closed outwards, and several guide plates 3 5.8 are evenly distributed on both sides of the inner support of the frame body 5.3, and one end of the guide plates 3 5.8 on both sides is hinged with the support of the frame body 5.3, and the other One end is staggered and spliced with the opposite guide plate 3 5.8 to form a placement plane. The present invention also includes a side baffle 5.9 for sorting the carton 1, and two side baffles 5.9 are respectively arranged at one end of the guide plate 3 5.8 and the frame body 5.3 bracket hinged. The guide plate 3 5.8 of the present invention can play two functions: when the guide plate 3 5.8 on both sides is closed, it can form a plane for placing the carton, and the box pushing plate 5.7 in the box pushing part pushes the carton 1 row/column Push into the plane formed by the guide plate 3 5.8 to arrange columns/rows; when the guide plate 3 5.8 on both sides is opened outward by external force, the guide plate 3 5.8 will be directly inserted into the outer box 2 to guide the packing of the carton 1 effect.

本发明的进箱部件包括调节板5.10、用于推压纸盒1的压板5.11、用于吸取纸盒1的吸盘5.12和设置在调节板5.10顶部的气缸5.13;其中,压板5.11与调节板5.10垂直连接,吸盘5.12与压板5.11平行设置并位于调节板5.10底部,压板5.11的长度H<吸盘5.12的长度L。气缸5.13与控制装置信号连接,实现驱动调节板5.10下降时带动压板5.11将吸盘5.12吸取的纸盒1推进外箱2或者上升时带动压板5.11和吸盘5.12复位。本发明的气缸5.13驱动调节板5.10下降时,由于压板5.11的长度H<吸盘5.12的长度L(压板5.11的长度H略小于吸盘5.12长度L),因此吸盘5.12先吸取纸盒1,此时吸取纸盒1后的吸盘5.12长度L与压板5.11的长度H持平或吸盘5.12长度L略小于压板5.11的长度H。在调节板5.10继续下降过程中,压板5.11将纸盒1下压并通过纸盒1推开导向板三5.8进入外箱2内,在推开导向板三5.8到进入外箱2过程中,由于吸盘5.12随着调节板5.10下降实现对纸盒1的吸取,因此可实现排列好的整层纸盒1稳固装入外箱2内。本发明采用外箱2下降实现纸盒1的叠加装箱,因此,调节板5.10每次的下降高度、吸盘5.12的长度和压板5.11的长度都是固定不变的,从而可简化装箱装置的机械结构和程序控制。The box-entry part of the present invention includes a regulating plate 5.10, a pressing plate 5.11 for pushing the carton 1, a suction cup 5.12 for sucking the carton 1, and a cylinder 5.13 arranged on the top of the regulating plate 5.10; wherein, the pressing plate 5.11 and the regulating plate 5.10 Vertically connected, the suction cup 5.12 is set parallel to the pressure plate 5.11 and is located at the bottom of the adjustment plate 5.10, the length H of the pressure plate 5.11<the length L of the suction cup 5.12. The cylinder 5.13 is connected with the signal of the control device to drive the pressure plate 5.11 to push the carton 1 sucked by the suction cup 5.12 into the outer box 2 or drive the pressure plate 5.11 and the suction cup 5.12 to reset when the drive adjustment plate 5.10 descends. When the cylinder 5.13 of the present invention drives the adjustment plate 5.10 to descend, because the length H of the pressing plate 5.11<the length L of the suction cup 5.12 (the length H of the pressing plate 5.11 is slightly smaller than the length L of the suction cup 5.12), the suction cup 5.12 first sucks the carton 1, and then sucks the The suction cup 5.12 length L behind the carton 1 is equal to the length H of the pressure plate 5.11 or the suction cup 5.12 length L is slightly smaller than the length H of the pressure plate 5.11. When the adjustment plate 5.10 continues to descend, the pressing plate 5.11 presses down the carton 1 and pushes the guide plate 3 5.8 through the carton 1 to enter the outer box 2. During the process of pushing the guide plate 3 5.8 to enter the outer box 2, the The sucker 5.12 can absorb the carton 1 along with the lowering of the adjustment plate 5.10, so that the whole layer of the carton 1 that has been arranged can be firmly loaded into the outer box 2. The present invention adopts the descending of the outer case 2 to realize the stacking of the carton 1. Therefore, the descending height of the adjusting plate 5.10 each time, the length of the suction cup 5.12 and the length of the pressing plate 5.11 are all fixed, thereby simplifying the packing device. Mechanical structure and program control.

本发明的外箱传送装置6包括用于将外箱1传送进入装箱装置5和传送至机构出口8的传输线6.1,该传输线6.1在导向部件正下方处设置有用于实现外箱2升降的升降台6.2。本发明的升降台6.2设置有用于可调节宽度以夹持外箱2的夹持部件和用于外箱2定位的定位部件。其中,夹持部件包括至于升降台6.2上可调节宽度的两条调节支架6.3以及用于从外箱2两侧壁对外箱2进行夹持的若干个夹块6.4,若干个夹块6.4均匀分布设置在两条调节支架6.3上。而定位部件由驱动推动件6.5和挡块6.6连接组成,挡块6.6通过驱动推动件6.5的推动实现对外箱2的定位。升降台6.2与控制装置信号连接,实现通过夹持部件固定的外箱2上升进行纸盒1第一层装箱、外箱2下降实现纸盒1逐层叠加装入外箱2或升降台6.2下降与传输线6.1齐平后,传输线6.1将外箱2传送至机构出口8。The outer box conveying device 6 of the present invention includes a transmission line 6.1 for transporting the outer box 1 into the box packing device 5 and to the mechanism outlet 8, and the transmission line 6.1 is provided with a lifter for realizing the lifting of the outer box 2 directly below the guide member. Table 6.2. The lifting platform 6.2 of the present invention is provided with a clamping part for adjusting the width to clamp the outer case 2 and a positioning part for positioning the outer case 2 . Among them, the clamping parts include two adjustable brackets 6.3 with adjustable width on the lifting table 6.2 and several clamping blocks 6.4 for clamping the outer box 2 from the two side walls of the outer box 2, and the several clamping blocks 6.4 are evenly distributed Set on two adjustment brackets 6.3. And the positioning part is connected and formed by the driving pusher 6.5 and the stopper 6.6, and the stopper 6.6 realizes the positioning of the outer case 2 by the promotion of the drive pusher 6.5. The lifting platform 6.2 is connected with the signal of the control device to realize the lifting of the outer box 2 fixed by the clamping parts for the first layer of carton 1 packing, and the lowering of the outer box 2 to realize the stacking of the carton 1 layer by layer into the outer box 2 or the lifting platform 6.2 After descending to be flush with the transmission line 6.1, the transmission line 6.1 transmits the outer box 2 to the outlet 8 of the mechanism.

本发明的纸盒装箱机构可实现快速和稳定的装箱,该装箱机构是这样使用的:The carton packing mechanism of the present invention can realize fast and stable packing, and this packing mechanism is used like this:

1、分流装置4:通过驱动气缸4.2驱动导向板一4.1平移运动和复位的方式实现两个通道同时与机构入口7对接进行纸盒1输入和与2个传送通道3.1对接进行纸盒1传送的交替使用,即可达到有效平均分流的效果也可提高分流速度,从而实现快速、稳定的纸盒1有效平均分流。1. Distribution device 4: through driving cylinder 4.2 to drive guide plate-4.1 translational movement and reset, two channels are simultaneously connected to mechanism inlet 7 for carton 1 input and 2 transmission channels 3.1 for carton 1 transmission Alternate use can achieve the effect of effective average flow distribution and can also increase the flow distribution speed, thereby realizing fast and stable effective and average flow distribution of the carton 1 .

2、纸盒传送装置3:本发明的顶起气缸3.2可带动纸盒传送装置出口处3.3升降运动,实现传感器对输出的纸盒1进行数量统计。同时本发明纸盒传送装置3与装箱装置5之间的衔接设计巧妙,利用下一工序装箱装置5的传送线5.2作为挡板5.1使用,从而简化装箱机构结构和部件。2. Carton conveying device 3: The jacking cylinder 3.2 of the present invention can drive the outlet 3.3 of the carton conveying device to move up and down, so that the sensor can count the number of output cartons 1 . At the same time, the connection design between the carton conveying device 3 and the cartoning device 5 of the present invention is ingenious, and the transmission line 5.2 of the cartoning device 5 in the next process is used as the baffle 5.1, thereby simplifying the structure and parts of the cartoning mechanism.

3、装箱装置5:该装箱装置5包括理料工序和进箱工序。3. Boxing device 5: the boxing device 5 includes a material sorting process and a boxing process.

在理料工序中,阻挡部件5.5除了可起到阻挡作用,还可对传送至传送线5.2末端的纸盒1进行行/列的整理,而推盒部件在将纸盒1推入进箱部的同时也对纸盒1进行理料,便于后续装箱处理。In the material sorting process, the blocking part 5.5 can not only play a blocking role, but also arrange the rows/columns of the cartons 1 sent to the end of the transmission line 5.2, and the box pushing part pushes the cartons 1 into the box At the same time, the carton 1 is sorted to facilitate the subsequent packing process.

在进箱工序中,气缸5.13驱动调节板5.10下降时,由于压板5.11的长度H<吸盘5.12的长度L(压板5.11的长度H略小于吸盘5.12长度L),因此吸盘5.12先吸取纸盒1,此时吸取纸盒1后的吸盘5.12长度L与压板5.11的长度H持平或吸盘5.12长度L略小于压板5.11的长度H。在调节板5.10继续下降过程中,压板5.11将纸盒1下压并通过纸盒1推开导向板三5.8进入外箱2内,在推开导向板三5.8到进入外箱2过程中,由于吸盘5.12随着调节板5.10下降实现对纸盒1的吸取,因此可实现排列好的整层纸盒1稳固装入外箱2内。本发明导向板三5.8可起到两个作用:当两侧的导向板三5.8闭合时可形成用于放置纸盒1的平面,推盒部件将纸盒1逐行/列推入导向板三5.8形成的平面进行列/行的排列;当两侧的导向板三5.8受外力向外张开时导向板三5.8会直接插入外箱2口,起到纸盒1装箱的导向作用。In the process of entering the box, when the cylinder 5.13 drives the adjusting plate 5.10 to descend, because the length H of the pressing plate 5.11<the length L of the suction cup 5.12 (the length H of the pressing plate 5.11 is slightly smaller than the length L of the suction cup 5.12), the suction cup 5.12 sucks the carton 1 first, At this moment, the length L of the sucker 5.12 behind the carton 1 is equal to the length H of the pressing plate 5.11 or the length L of the sucking cup 5.12 is slightly smaller than the length H of the pressing plate 5.11. When the adjustment plate 5.10 continues to descend, the pressing plate 5.11 presses down the carton 1 and pushes the guide plate 3 5.8 through the carton 1 to enter the outer box 2. During the process of pushing the guide plate 3 5.8 to enter the outer box 2, the The sucker 5.12 can absorb the carton 1 along with the lowering of the adjustment plate 5.10, so that the whole layer of the carton 1 that has been arranged can be firmly loaded into the outer box 2. The guide plate 3 5.8 of the present invention can play two functions: when the guide plate 3 5.8 on both sides is closed, it can form a plane for placing the carton 1, and the box pushing part pushes the carton 1 row/column into the guide plate 3 The plane formed by 5.8 is arranged in columns/rows; when the guide plates 3 5.8 on both sides are opened outwards by external force, the guide plates 3 5.8 will be directly inserted into the outer box 2, and play a guiding role in carton 1 packing.

4、外箱传送装置6:外箱2在传输线6.1传送过程中,通过升降台6.2的定位部件定位在导向部件正下方,首先外箱2通过夹持部件的夹持固定上升进行纸盒1第一层装箱,然后按一定步长下降实现纸盒1逐层叠加装入外箱2,最后通过升降台6.2下降与传输线6.1齐平后传输线6.1将外箱2传送至机构出口8。4. Outer box conveying device 6: During the transmission process of the outer box 2 in the transmission line 6.1, the positioning part of the lifting table 6.2 is positioned directly below the guide part, and the outer box 2 is clamped and fixed by the clamping part to rise up and carry out the first carton 1. Cartoning in one layer, and then descending according to a certain step length to realize the stacking of cartons 1 layer by layer into the outer box 2, and finally descending through the lifting platform 6.2 to be flush with the transmission line 6.1, and then the transmission line 6.1 transmits the outer box 2 to the mechanism outlet 8.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1. a kind of carton boxing mechanism, outer container is loaded for carton to be carried out into arrangement;It is characterised in that it includes:
With the M carton conveyer of Transfer pipe, the row/column number that carton need to be filled for being preset according to outer container is arranged Arrange and be oriented to transmission;Wherein, M is natural number and M >=2;
One end is connected with mechanism entrance, and the other end may move the part flow arrangement being connected with M Transfer pipe, for will be from single machine The carton of structure entrance conveying moves formula and shunts and be transported in M Transfer pipe of carton conveyer respectively;
With the carton conveyer boxing apparatus that be connecteds of outlet, for by carton according to arrangement set in advance formed one by one it is capable/ Again by row/column forming layer after row, the flood carton that then will be arranged loads outer container, carton is realized finally by the decline of outer container Successively superposition loads outer container;Described refers to that the arrangement for being put into the carton of outer container is set according to arrangement set in advance;
The outer container conveyer of carton conveyer side is arranged on, for outer container to be conveyed into after boxing apparatus with outer container The mode of drop realizes that outer container is sent to mechanism's outlet by carton after loading outer container, and carton vanning;
And the control device being connected with carton conveyer, part flow arrangement, boxing apparatus and outer container conveyer signal respectively.
2. carton boxing mechanism according to claim 1, it is characterised in that:The part flow arrangement include guide plate one and with The drive cylinder of the connection of guide plate one;Every two pieces of guide plates one form a passage;It is described to convey from single mechanism's entrance Carton moves formula and shunts and be transported in M Transfer pipe of carton conveyer respectively:The drive cylinder with Control device signal is connected, and drive cylinder drives guide plate one to move and causes that one of passage is docked with mechanism entrance, another Individual passage is docked with one of Transfer pipe in carton conveyer;One end that the passage is docked with mechanism entrance is provided with For being easy to carton to enter the guiding pinch roller of passage.
3. carton boxing mechanism according to claim 1, it is characterised in that:The carton conveyer and boxing apparatus pair The exit for connecing is provided with jack-up cylinder and the sensor for counting carton quantity;The control device and jack-up cylinder and biography Sensor signal is connected, and carton is sent to boxing apparatus and counts carton quantity when realizing that the exit of carton conveyer rises, And carton blocks stopping transmission by baffle plate during the decline of exit;The baffle plate refers to go out with carton conveyer in boxing apparatus The thickness plate of the transmission line docked at mouthful.
4. carton boxing mechanism according to claim 3, it is characterised in that:The carton conveyer includes M transmission Passage and the guide plate two being arranged on each Transfer pipe;Each Transfer pipe has entrance and exit, carton conveyer The exit docked with boxing apparatus is the exit of each Transfer pipe;What each described Transfer pipe was docked with boxing apparatus Exit bottom is provided with jack-up cylinder;The sensor is arranged on the exit that each Transfer pipe is docked with boxing apparatus.
5. carton boxing mechanism according to claim 1, it is characterised in that:The boxing apparatus include support body and are arranged on M vanning unit in support body;Each vanning unit includes reason material portion and for carton loading outer container to be entered into case portion, the reason Docked with the outlet of one of Transfer pipe of carton conveyer in material portion;The reason material portion side is provided with and enters case portion phase To charging aperture.
6. carton boxing mechanism according to claim 5, it is characterised in that:The reason material portion includes being exported with Transfer pipe The transmission line of docking, for stopping stop member and push away box part that carton transmitted along transmission direction;The transmission line side sets The charging aperture relative with case portion is entered is equipped with, stop member is arranged on the tail end of transmission line;The box part that pushes away is positioned at transmission line tail The side at end is oppositely arranged with charging aperture, and is connected with control device signal.
7. carton boxing mechanism according to claim 5, it is characterised in that:It is described enter case portion include be arranged on charging aperture one The side guiding parts relative with reason material portion and enter box part for what carton loaded into outer container;It is described enter box part and control device Signal is connected and directly over guiding parts.
8. carton boxing mechanism according to claim 7, it is characterised in that:The guiding parts can opens outward for some The guide plate three of conjunction;Some guide plate three is evenly distributed on support body internal stent both sides, one end of both sides guide plate three and frame Body support frame is hinged, and the other end staggers with relative guide plate three and is spliced to form holding plane;Also include the side for arranging carton Baffle plate, two pieces of side shields are separately positioned on one end that guide plate three is hinged with support body support.
9. carton boxing mechanism according to claim 7, it is characterised in that:It is described enter box part include adjustable plate, be used for Push the pressing plate of carton, the sucker for drawing carton and the cylinder being arranged at the top of adjustable plate;The pressing plate hangs down with adjustable plate Direct-connected to connect, sucker be arranged in parallel and positioned at adjustable plate bottom, the length H of the pressing plate with pressing plate<The length L of sucker;The gas Cylinder is connected with control device signal, realize the carton for driving adjustable plate to be drawn sucker with dynamic pressure plate when declining advance outer container or Band dynamic pressure plate and sucker reset during rising.
10. carton boxing mechanism according to claim 7, it is characterised in that:The outer container conveyer is included for inciting somebody to action Outer container is conveyed into boxing apparatus and is sent to the transmission line of mechanism's outlet, and the transmission line is located to set immediately below guiding parts There is the lifting platform for realizing outer container lifting;The lifting platform is provided with for adjustable width to clamp the hold assembly of outer container With the positioning element positioned for outer container;The lifting platform is connected with control device signal, realizes what is fixed by hold assembly Outer container rising carries out the vanning of carton ground floor, outer container decline and realizes that carton is successively superimposed loading outer container or lifting platform declines and transmits After line is flushed, outer container is sent to mechanism's outlet by transmission line.
CN201510420642.1A 2015-07-16 2015-07-16 A kind of carton boxing mechanism Active CN105059598B (en)

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CN105383019B (en) * 2015-12-19 2017-09-19 东莞市誉铭新精密技术股份有限公司 The accurate positioning device of automatic milling mouth of a river machine
CN107323753B (en) * 2017-05-24 2019-04-12 歌尔股份有限公司 Method and apparatus for automatic accomodation SMT product
FR3087427B1 (en) * 2018-10-19 2021-01-22 Jacky Peterlini DEVICE AND PROCEDURE FOR COLLECTING AND UNLOADING ITEMS
CN112938015B (en) * 2021-04-07 2022-05-31 杭州唯方自动化科技有限公司 Receive material baling line

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CN103708048A (en) * 2013-12-25 2014-04-09 广州市鑫达机械制造有限公司 Paper box encasing machine
CN104443521A (en) * 2014-11-26 2015-03-25 佛山市嘉荣智能机械有限公司 Automatic box encasing method and encasing equipment of boxes

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JP2001010602A (en) * 1999-04-30 2001-01-16 Ishida Co Ltd Boxing system
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Application publication date: 20151118

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