CN105040848A - Method for preparing fireproof plate - Google Patents
Method for preparing fireproof plate Download PDFInfo
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- CN105040848A CN105040848A CN201510370810.0A CN201510370810A CN105040848A CN 105040848 A CN105040848 A CN 105040848A CN 201510370810 A CN201510370810 A CN 201510370810A CN 105040848 A CN105040848 A CN 105040848A
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Abstract
The invention relates to the field of a wall body fireproof material, in particular to a method for preparing a fireproof plate. A bottom layer material is prepared; glass fiber gridding cloth is laid, and roller extrusion is carried out after the curing; a raw material of a fireproof plate core body is prepared; the glass fiber gridding cloth is laid again, and the roller extrusion is carried out after the curing; a surface layer material is prepared; and after the roller extrusion forming, drying, edge trimming through grinding, sealing and packaging are carried out. A manufactured product has good fire-resistant performance; the problem of low burning grade of the existing building external wall fireproof material is solved; meanwhile, the production cost is low; the production process is simple; the production time is short; and the speed is high. Raw materials do not contain formaldehyde or asbestos; acicular dust cannot occur; other ingredients harmful to human bodies are not contained; and environment-friendly and healthy effects are achieved.
Description
Technical field
The present invention relates to body of wall fire proofing material field, particularly relate to a kind of method preparing PLASTIC LAMINATED.
Background technology
Exterior wall fireproof material not only can play the effect of protection wall agent structure, decrease simultaneously ambient temperature, humidity and
Various ray is on the impact of agent structure.
Select the fire-proof heat-insulating material be applicable to can not only reach the object of energy-saving fire proof, and the longevity of building can also be extended
Life.Exterior wall fireproof material mainly divides inorganic fireproof material and organic fire prevention material two kinds; Inorganic fireproof material has good fireproof performance, but its fireproof performance but can not meet the demand of people; Organic fire prevention material has good fireproof performance, but does not reach the requirement standard of fire-protection rating.Therefore, the selection of exterior wall fireproof material is a great problem of puzzle construction market.
The processing technology of the PLASTIC LAMINATED of the heat insulation improvement of prior art processing dry complete after, the perlite of its outside
What particle had easily comes off, and in the process come off, forms dust, causes pollution to a certain degree, and there is potential safety hazard, effectively can not be processed in addition, also can cause the pollution of environment as the leftover bits and pieces such as rock wool, asbestos environment.
Summary of the invention
For the deficiency that prior art exists, object of the present invention just there are provided a kind of method preparing PLASTIC LAMINATED, solves the problem of the burning grade of current external wall fire proofing material, and cost of production is lower simultaneously, production technology is simple, and the production time is short, speed is fast.
To achieve these goals, the technical solution used in the present invention is such: a kind of method preparing PLASTIC LAMINATED, comprises the steps:
(1) underlying material is configured: described underlying material is made up of high alumina cement, expanded perlite, sodium silicate, water, quality between described each component is divided into high alumina cement 50 ~ 100 parts, expanded perlite 150 ~ 200 parts, 40 ~ 60 parts, magnesium chloride, French chalk 10 ~ 15 parts, sodium silicate 100 ~ 200 parts, 40 ~ 80 parts, water, progressively add high alumina cement, expanded perlite, magnesium chloride, French chalk, sodium silicate and water at agitator tank to stir 20 ~ 30 minutes, leave standstill 20 ~ 30 minutes, then stir 10 ~ 20 minutes;
(2) prepare PLASTIC LAMINATED mould, the underlying material of step (1) is sent into PLASTIC LAMINATED mould, and is preheated to 50 ~ 60 DEG C;
(3) PLASTIC LAMINATED mould is lowered the temperature, treat underlying material solidify completely before thereon surface lay layer of glass fiber grid cloth, and use drum extrusion;
(4) raw material of PLASTIC LAMINATED core body is configured: the raw material of described PLASTIC LAMINATED core body is by SiO
2aeroge, ceramic fine bead, drift pearl, expanded perlite, flyash, wood chip, adhesive, coupling agent, ca silicate fibre, Magnesiumaluminumsilicate are fibrous, and the mass parts between described each component is SiO
2aeroge 100 ~ 150 parts, ceramic fine bead 15 ~ 25 parts, drift 25 ~ 35 parts, pearl, expanded perlite 120 ~ 200 parts, 10 ~ 15 parts, flyash, wood chip 10 ~ 15 parts, 5 ~ 10 parts, adhesive, coupling agent 1 ~ 3 part, ca silicate fibre 15 ~ 25 parts, Magnesiumaluminumsilicate fiber 20 ~ 30 parts;
(5) by be layed in step (3) after the raw material mix and blend form slurry of the PLASTIC LAMINATED core body in step (4) glass fiber reticular cloth above, and carry out being preheated to 50 ~ 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, treat the raw material of PLASTIC LAMINATED core body solidify completely before thereon surface lay layer of glass fiber grid cloth use drum extrusion;
(6) configuration plane layered material: the weight portion between the raw material constituent of described capstock and each composition is 100 ~ 120 parts, the mixture of high alumina cement 150 ~ 180 parts, quartz sand and quartz material, the Admixture solution 50 ~ 100 parts containing pigment, rock wool 50 ~ 100 parts, 100 ~ 120 parts, water, to add water stirring 5 ~ 15 minutes at agitator tank;
(7) the surface layer slip be stirred in step (6) is layed in above the glass fiber reticular cloth of step (5), and carry out being preheated to 50 ~ 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, and use drum extrusion shaping, then the drying process at initial stage, polishing is carried out, carry out secondary extrusion, polishing, deburring with cylinder again, then send into heating furnace and carry out heat drying oven dry;
(8) placing 1 ~ 3 day in the cool to solidifying completely, after spraying waterproof agent and anti-blushing agent, packing.
As a kind of preferred version, the adhesive in described step (4) is the acidic hydrolysis liquid of water glass, ethyl orthosilicate; Described coupling agent is silane coupler, titanate coupling agent.
As a kind of preferred version, in described step (7), the temperature of heat drying is 150 ~ 250 DEG C, and drying time is 15 ~ 25 minutes.
As a kind of preferred version, the granular size of described expanded perlite is 6 ~ 8mm.
As a kind of preferred version, the waterproof agent in described step (8) is dimethyl silicone polymer waterproof agent; Anti-blushing agent is organosilicon metope anti-blushing agent.
Compared with prior art, beneficial effect of the present invention: PLASTIC LAMINATED of the present invention belongs to A1 level fire proofing material, has good refractoriness, solve the problem of the burning grade of current external wall fire proofing material, cost of production is lower simultaneously, and production technology is simple, and the production time is short, speed is fast.Not containing formaldehyde and asbestos in raw material, there will not be needle-like dust, not containing other harmful compositions, environment protection health.
Detailed description of the invention
Below with reference to specific embodiment, technical scheme provided by the invention is described in detail, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.
Embodiment 1:
Prepare a method for PLASTIC LAMINATED, comprise the steps:
(1) underlying material is configured: described underlying material is made up of high alumina cement, expanded perlite, sodium silicate, water, quality between described each component is divided into high alumina cement 50 parts, expanded perlite 150 parts, 40 parts, magnesium chloride, French chalk 10 parts, sodium silicate 100 parts, 40 parts, water, progressively add high alumina cement, expanded perlite, magnesium chloride, French chalk, sodium silicate and water at agitator tank and stir 20 minutes, leave standstill 20 minutes, then stir 10 minutes;
(2) prepare PLASTIC LAMINATED mould, the underlying material of step (1) is sent into PLASTIC LAMINATED mould, and is preheated to 50 DEG C;
(3) PLASTIC LAMINATED mould is lowered the temperature, treat underlying material solidify completely before thereon surface lay layer of glass fiber grid cloth, and use drum extrusion;
(4) raw material of PLASTIC LAMINATED core body is configured: the raw material of described PLASTIC LAMINATED core body is by SiO
2aeroge, ceramic fine bead, drift pearl, expanded perlite, flyash, wood chip, adhesive, coupling agent, ca silicate fibre, Magnesiumaluminumsilicate are fibrous, and the mass parts between described each component is SiO
2aeroge 100 parts, ceramic fine bead 15 parts, drift 25 parts, pearl, expanded perlite 120 parts, 10 parts, flyash, wood chip 10 parts, 5 parts, adhesive, coupling agent 1 part, ca silicate fibre 15 parts, Magnesiumaluminumsilicate fiber 20 parts;
(5) by be layed in step (3) after the raw material mix and blend form slurry of the PLASTIC LAMINATED core body in step (4) glass fiber reticular cloth above, and carry out being preheated to 50 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, treat the raw material of PLASTIC LAMINATED core body solidify completely before thereon surface lay layer of glass fiber grid cloth use drum extrusion;
(6) configuration plane layered material: the weight portion between the raw material constituent of described capstock and each composition is 100 parts, the mixture of high alumina cement 150 parts, quartz sand and quartz material, the Admixture solution 50 parts containing pigment, rock wool 50 parts, 100 parts, water, to add water stirring 5 minutes at agitator tank;
(7) the surface layer slip be stirred in step (6) is layed in above the glass fiber reticular cloth of step (5), and carry out being preheated to 50 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, and use drum extrusion shaping, then the drying process at initial stage, polishing is carried out, carry out secondary extrusion, polishing, deburring with cylinder again, then send into heating furnace and carry out heat drying oven dry;
(8) placing 1 day in the cool to solidifying completely, after spraying waterproof agent and anti-blushing agent, packing.
Adhesive in described step (4) is the acidic hydrolysis liquid of water glass, ethyl orthosilicate; Described coupling agent is silane coupler, titanate coupling agent.
In described step (7), the temperature of heat drying is 150 DEG C, and drying time is 15 minutes.
The granular size of described expanded perlite is 6mm.
Waterproof agent in described step (8) is dimethyl silicone polymer waterproof agent; Anti-blushing agent is organosilicon metope anti-blushing agent.
Result: product of the present invention carried out prevent fires, prevent fires, permeation-proof aqueous vapor Performance Detection, index is: fire prevention detects: A1 level, and degree of fire resistance reaches more than 1000 DEG C, does not burn; And formaldehydeless, fire resistance lifting 11%, application life extends 15%.
Embodiment 2:
Prepare a method for PLASTIC LAMINATED, comprise the steps:
(1) underlying material is configured: described underlying material is made up of high alumina cement, expanded perlite, sodium silicate, water, quality between described each component is divided into high alumina cement 75 parts, expanded perlite 175 parts, 50 parts, magnesium chloride, French chalk 12 parts, sodium silicate 150 parts, 60 parts, water, progressively add high alumina cement, expanded perlite, magnesium chloride, French chalk, sodium silicate and water at agitator tank and stir 25 minutes, leave standstill 25 minutes, then stir 15 minutes;
(2) prepare PLASTIC LAMINATED mould, the underlying material of step (1) is sent into PLASTIC LAMINATED mould, and is preheated to 55 DEG C;
(3) PLASTIC LAMINATED mould is lowered the temperature, treat underlying material solidify completely before thereon surface lay layer of glass fiber grid cloth, and use drum extrusion;
(4) raw material of PLASTIC LAMINATED core body is configured: the raw material of described PLASTIC LAMINATED core body is by SiO
2aeroge, ceramic fine bead, drift pearl, expanded perlite, flyash, wood chip, adhesive, coupling agent, ca silicate fibre, Magnesiumaluminumsilicate are fibrous, and the mass parts between described each component is SiO
2aeroge 125 parts, ceramic fine bead 20 parts, drift 30 parts, pearl, expanded perlite 160 parts, 13 parts, flyash, wood chip 13 parts, 7 parts, adhesive, coupling agent 2 parts, ca silicate fibre 20 parts, Magnesiumaluminumsilicate fiber 25 parts;
(5) by be layed in step (3) after the raw material mix and blend form slurry of the PLASTIC LAMINATED core body in step (4) glass fiber reticular cloth above, and carry out being preheated to 55 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, treat the raw material of PLASTIC LAMINATED core body solidify completely before thereon surface lay layer of glass fiber grid cloth use drum extrusion;
(6) configuration plane layered material: the weight portion between the raw material constituent of described capstock and each composition is 110 parts, the mixture of high alumina cement 165 parts, quartz sand and quartz material, the Admixture solution 75 parts containing pigment, rock wool 75 parts, 110 parts, water, to add water stirring 10 minutes at agitator tank;
(7) the surface layer slip be stirred in step (6) is layed in above the glass fiber reticular cloth of step (5), and carry out being preheated to 55 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, and use drum extrusion shaping, then the drying process at initial stage, polishing is carried out, carry out secondary extrusion, polishing, deburring with cylinder again, then send into heating furnace and carry out heat drying oven dry;
(8) placing 2 days in the cool to solidifying completely, after spraying waterproof agent and anti-blushing agent, packing.
Adhesive in described step (4) is the acidic hydrolysis liquid of water glass, ethyl orthosilicate; Described coupling agent is silane coupler, titanate coupling agent.
In described step (7), the temperature of heat drying is 200 DEG C, and drying time is 20 minutes.
The granular size of described expanded perlite is 7mm.
Waterproof agent in described step (8) is dimethyl silicone polymer waterproof agent; Anti-blushing agent is organosilicon metope anti-blushing agent.
Result: product of the present invention carried out prevent fires, prevent fires, permeation-proof aqueous vapor Performance Detection, index is: fire prevention detects: A1 level, and degree of fire resistance reaches more than 1000 DEG C, does not burn; And formaldehydeless, fire resistance lifting 15%, application life extends 17%.
Embodiment 3:
Prepare a method for PLASTIC LAMINATED, comprise the steps:
(1) underlying material is configured: described underlying material is made up of high alumina cement, expanded perlite, sodium silicate, water, quality between described each component is divided into high alumina cement 100 parts, expanded perlite 200 parts, 60 parts, magnesium chloride, French chalk 15 parts, sodium silicate 200 parts, 80 parts, water, progressively add high alumina cement, expanded perlite, magnesium chloride, French chalk, sodium silicate and water at agitator tank and stir 30 minutes, leave standstill 30 minutes, then stir 20 minutes;
(2) prepare PLASTIC LAMINATED mould, the underlying material of step (1) is sent into PLASTIC LAMINATED mould, and is preheated to 60 DEG C;
(3) PLASTIC LAMINATED mould is lowered the temperature, treat underlying material solidify completely before thereon surface lay layer of glass fiber grid cloth, and use drum extrusion;
(4) raw material of PLASTIC LAMINATED core body is configured: the raw material of described PLASTIC LAMINATED core body is by SiO
2aeroge, ceramic fine bead, drift pearl, expanded perlite, flyash, wood chip, adhesive, coupling agent, ca silicate fibre, Magnesiumaluminumsilicate are fibrous, and the mass parts between described each component is SiO
2aeroge 150 parts, ceramic fine bead 25 parts, drift 35 parts, pearl, expanded perlite 200 parts, 15 parts, flyash, wood chip 15 parts, 10 parts, adhesive, coupling agent 3 parts, ca silicate fibre 25 parts, Magnesiumaluminumsilicate fiber 30 parts;
(5) by be layed in step (3) after the raw material mix and blend form slurry of the PLASTIC LAMINATED core body in step (4) glass fiber reticular cloth above, and carry out being preheated to 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, treat the raw material of PLASTIC LAMINATED core body solidify completely before thereon surface lay layer of glass fiber grid cloth use drum extrusion;
(6) configuration plane layered material: the weight portion between the raw material constituent of described capstock and each composition is 120 parts, the mixture of high alumina cement 180 parts, quartz sand and quartz material, the Admixture solution 100 parts containing pigment, rock wool 100 parts, 120 parts, water, to add water stirring 15 minutes at agitator tank;
(7) the surface layer slip be stirred in step (6) is layed in above the glass fiber reticular cloth of step (5), and carry out being preheated to 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, and use drum extrusion shaping, then the drying process at initial stage, polishing is carried out, carry out secondary extrusion, polishing, deburring with cylinder again, then send into heating furnace and carry out heat drying oven dry;
(8) placing 3 days in the cool to solidifying completely, after spraying waterproof agent and anti-blushing agent, packing.
As a kind of preferred version, the adhesive in described step (4) is the acidic hydrolysis liquid of water glass, ethyl orthosilicate; Described coupling agent is silane coupler, titanate coupling agent.
In described step (7), the temperature of heat drying is 250 DEG C, and drying time is 25 minutes.
The granular size of described expanded perlite is 8mm.
Waterproof agent in described step (8) is dimethyl silicone polymer waterproof agent; Anti-blushing agent is organosilicon metope anti-blushing agent.
Result: product of the present invention carried out prevent fires, prevent fires, permeation-proof aqueous vapor Performance Detection, index is: fire prevention detects: A1 level, and degree of fire resistance reaches more than 1000 DEG C, does not burn; And formaldehydeless, fire resistance lifting 17%, application life extends 20%.
Finally it should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and non-limiting technical scheme, those of ordinary skill in the art is to be understood that, those are modified to technical scheme of the present invention or equivalent replacement, and do not depart from aim and the scope of the technical program, all should be encompassed in the middle of right of the present invention.
Claims (5)
1. prepare a method for PLASTIC LAMINATED, it is characterized in that, comprise the steps:
(1) underlying material is configured: described underlying material is made up of high alumina cement, expanded perlite, sodium silicate, water, quality between described each component is divided into high alumina cement 50 ~ 100 parts, expanded perlite 150 ~ 200 parts, 40 ~ 60 parts, magnesium chloride, French chalk 10 ~ 15 parts, sodium silicate 100 ~ 200 parts, 40 ~ 80 parts, water, progressively add high alumina cement, expanded perlite, magnesium chloride, French chalk, sodium silicate and water at agitator tank to stir 20 ~ 30 minutes, leave standstill 20 ~ 30 minutes, then stir 10 ~ 20 minutes;
(2) prepare PLASTIC LAMINATED mould, the underlying material of step (1) is sent into PLASTIC LAMINATED mould, and is preheated to 50 ~ 60 DEG C;
(3) PLASTIC LAMINATED mould is lowered the temperature, treat underlying material solidify completely before thereon surface lay layer of glass fiber grid cloth, and use drum extrusion;
(4) raw material of PLASTIC LAMINATED core body is configured: the raw material of described PLASTIC LAMINATED core body is by SiO
2aeroge, ceramic fine bead, drift pearl, expanded perlite, flyash, wood chip, adhesive, coupling agent, ca silicate fibre, Magnesiumaluminumsilicate are fibrous, and the mass parts between described each component is SiO
2aeroge 100 ~ 150 parts, ceramic fine bead 15 ~ 25 parts, drift 25 ~ 35 parts, pearl, expanded perlite 120 ~ 200 parts, 10 ~ 15 parts, flyash, wood chip 10 ~ 15 parts, 5 ~ 10 parts, adhesive, coupling agent 1 ~ 3 part, ca silicate fibre 15 ~ 25 parts, Magnesiumaluminumsilicate fiber 20 ~ 30 parts;
(5) by be layed in step (3) after the raw material mix and blend form slurry of the PLASTIC LAMINATED core body in step (4) glass fiber reticular cloth above, and carry out being preheated to 50 ~ 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, treat the raw material of PLASTIC LAMINATED core body solidify completely before thereon surface lay layer of glass fiber grid cloth use drum extrusion;
(6) configuration plane layered material: the weight portion between the raw material constituent of described capstock and each composition is 100 ~ 120 parts, the mixture of high alumina cement 150 ~ 180 parts, quartz sand and quartz material, the Admixture solution 50 ~ 100 parts containing pigment, rock wool 50 ~ 100 parts, 100 ~ 120 parts, water, to add water stirring 5 ~ 15 minutes at agitator tank;
(7) the surface layer slip be stirred in step (6) is layed in above the glass fiber reticular cloth of step (5), and carry out being preheated to 50 ~ 60 DEG C, again PLASTIC LAMINATED mould is lowered the temperature, and use drum extrusion shaping, then the drying process at initial stage, polishing is carried out, carry out secondary extrusion, polishing, deburring with cylinder again, then send into heating furnace and carry out heat drying oven dry;
(8) placing 1 ~ 3 day in the cool to solidifying completely, after spraying waterproof agent and anti-blushing agent, packing.
2. a kind of method preparing PLASTIC LAMINATED according to claim 1, is characterized in that: the adhesive in described step (4) is the acidic hydrolysis liquid of water glass, ethyl orthosilicate; Described coupling agent is silane coupler, titanate coupling agent.
3. a kind of method preparing PLASTIC LAMINATED according to claim 1, is characterized in that: in described step (7), the temperature of heat drying is 150 ~ 250 DEG C, and drying time is 15 ~ 25 minutes.
4. a kind of method preparing PLASTIC LAMINATED according to claim 1, is characterized in that: the granular size of described expanded perlite is 6 ~ 8mm.
5. a kind of method preparing PLASTIC LAMINATED according to claim 1, is characterized in that: the waterproof agent in described step (8) is dimethyl silicone polymer waterproof agent; Anti-blushing agent is organosilicon metope anti-blushing agent.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510370810.0A CN105040848A (en) | 2015-06-30 | 2015-06-30 | Method for preparing fireproof plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510370810.0A CN105040848A (en) | 2015-06-30 | 2015-06-30 | Method for preparing fireproof plate |
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| CN105040848A true CN105040848A (en) | 2015-11-11 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948506A (en) * | 2017-03-27 | 2017-07-14 | 上海新垄防火材料有限公司 | Pottery magnesium PLASTIC LAMINATED and preparation method thereof |
| CN107253838A (en) * | 2016-11-11 | 2017-10-17 | 成都杰雷遮阳工程有限公司 | A kind of preparation method of environment-friendly fire-proof plate for passageway for fire apparatus |
| CN107905397A (en) * | 2017-12-04 | 2018-04-13 | 江苏利民新型防火材料有限责任公司 | A kind of multiple layer combination transverse frame inorganic fire-proof plate and preparation method thereof |
| CN109320194A (en) * | 2018-08-17 | 2019-02-12 | 青岛龙商建设有限公司 | A kind of external wall panel and preparation method thereof |
| CN114213100A (en) * | 2021-11-19 | 2022-03-22 | 广东广纳新材料有限公司 | Fireproof slurry, fireproof plate, application and preparation method of fireproof slurry |
-
2015
- 2015-06-30 CN CN201510370810.0A patent/CN105040848A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107253838A (en) * | 2016-11-11 | 2017-10-17 | 成都杰雷遮阳工程有限公司 | A kind of preparation method of environment-friendly fire-proof plate for passageway for fire apparatus |
| CN106948506A (en) * | 2017-03-27 | 2017-07-14 | 上海新垄防火材料有限公司 | Pottery magnesium PLASTIC LAMINATED and preparation method thereof |
| CN107905397A (en) * | 2017-12-04 | 2018-04-13 | 江苏利民新型防火材料有限责任公司 | A kind of multiple layer combination transverse frame inorganic fire-proof plate and preparation method thereof |
| CN109320194A (en) * | 2018-08-17 | 2019-02-12 | 青岛龙商建设有限公司 | A kind of external wall panel and preparation method thereof |
| CN114213100A (en) * | 2021-11-19 | 2022-03-22 | 广东广纳新材料有限公司 | Fireproof slurry, fireproof plate, application and preparation method of fireproof slurry |
| CN114213100B (en) * | 2021-11-19 | 2023-01-31 | 广东广纳新材料有限公司 | Fireproof slurry, fireproof plate, application and preparation method of fireproof slurry |
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