CN104016633A - Exterior wall color surface decoration mortar and preparation method thereof - Google Patents
Exterior wall color surface decoration mortar and preparation method thereof Download PDFInfo
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- CN104016633A CN104016633A CN201410235974.8A CN201410235974A CN104016633A CN 104016633 A CN104016633 A CN 104016633A CN 201410235974 A CN201410235974 A CN 201410235974A CN 104016633 A CN104016633 A CN 104016633A
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Abstract
The invention relates to a building material, and in particular relates to an exterior wall color surface decoration mortar and a preparation method thereof. The exterior wall color surface decoration mortar comprises the following raw materials by weight: 20%-30% of white cement, 50%-60% of quartz sand, 0.1%-0.5% of chopped fiber, 10%-20% of heavy calcium carbonate, 0.2%-1% of latex powder, 0.3%-0.5% of cellulose ether, 1%-5% of an inorganic pigment, 0.2%-0.4% of a water repellent, 5%-10% of coal powder ash, 0.1%-0.15% of a defoaming agent, 1%-3% of metakaolin, 0.2%-0.5% of a thixotropic lubricant and 1%-2% of a water reducing agent. The exterior wall color surface decoration mortar has the advantages of crack resistance, weather resistance, good ultraviolet resistance, permanent and uniform color, good whiskering resistance, and the like, can be well combined with various inorganic base layer materials, is good in coating density, and can be widely used in the building fields such as exterior wall decoration and the like.
Description
Technical field
The present invention relates to a kind of material of construction, specifically relate to a kind of exterior wall colored finish mortar and preparation method thereof.
Background technology
Facing mortar refers to that aggregate (as quartz sand) that drying screening processes, inorganic coagulation material (as white cement), additive (as polymkeric substance, mineral dye) etc. carry out a kind of particulate state or the powdery that physical mixed forms by a certain percentage, with form packed or in bulk, be transported to building site, the material that can directly use after adding water and mixing and stirring.Facing mortar color category is many, is generally used for surface of wall, does decorating inner and external walls, is applicable to the exterior wall finish of high-grade building and villa and public place of entertainment, the personalized metope external thermal insulation system of dining room lamp finish(ing) coat.
Facing mortar is compared with conventional finishing material, and its advantage is:
1), compare with the facing of the organic materialss such as coating, facing mortar and outer heat preservation system have better matching and consistency.
2), compare with tile decorative surface, facing mortar layer thickness is little, and quality is light, during as Highrise buildings finish coat, can not occur falling brick phenomenon because of problems such as negative blast.
But existing facing mortar exists the accumulation of salt in the surface soil, aberration and problems of crack.No matter be the accumulation of salt in the surface soil or aberration, its essence is that hydrolysis product of cement calcium hydroxide migrates to surperficial result.Cement (comprising silicate cement, low alkali aluminate cement and low alkali aluminosulfate cement) hydrated product has calcium hydroxide or soluble salt, calcium hydroxide (or soluble salt) is along with moisture is to surface transport, speed in the lower migration of varying environment (comprising temperature, humidity, wind speed etc.) is different, the amount that arrives surperficial calcium hydroxide is also different, will cause aberration; If local migration is very large to surperficial calcium hydroxide amount, is exactly the so-called accumulation of salt in the surface soil.
The accumulation of salt in the surface soil and aberration have had a strong impact on the Integral decoration effect of facing mortar, the visual appearance of facing mortar is declined, and cracking have not only affected the overall aesthetics of whole facing, has also affected the consolidation effect of facing place metope, therefore urgently improves.
Summary of the invention
For problems of the prior art, one of object of the present invention is to provide a kind of exterior wall colored finish mortar, this exterior wall colored finish mortar have cracking resistance, weather-proof, good ultraviolet resistance, color and luster evenly lasting and alkali burnout resistance can wait well advantage.
For achieving the above object, the present invention has adopted following technical scheme:
An exterior wall colored finish mortar, its raw material by following weight percent meter forms:
White cement 20%～30%, quartz sand 50%～60%, chopped strand 0.1%～0.5%, water-ground limestone 10%～20%, latex powder 0.2%～1%, ether of cellulose 0.3%～0.5%, mineral dye 1%～5%, hydrophober 0.2%～0.4%, flyash 5%～10%, defoamer 0.1%～0.15%, metakaolin 1%～3%, thixotroping lubricant 0.2%～0.5%, water reducer 1%～2%.
Preferably, the weight percent of described each raw material is as follows: white cement 20%, quartz sand 58%, chopped strand 0.4%, water-ground limestone 10%, latex powder 1%, ether of cellulose 0.1%, mineral dye 1%, hydrophober 0.2%, flyash 5%, defoamer 0.1%, metakaolin 3%, thixotroping lubricant 0.2%, water reducer 1%.
Preferably, described chopped strand is basalt chopped fiber, and its filament diameter is 9～18 μ m, and the short length of cutting is 5～15mm.
Preferably, described water-ground limestone is 350～500 object water-ground limestones.
Preferably, described latex powder is the multipolymer of two or three in vinyl acetate, ethene and vinylformic acid.
Preferably, described ether of cellulose is one or both in methyl cellulose ether, hydroxypropylcelluloether ether, hydroxypropyl starch ether, hydroxymethyl starch ether.
Preferably, described hydrophober is modified organic silicon class hydrophober, and described water reducer is high-efficiency water-reducing agent of poly-carboxylic acid.
Preferably, described flyash is 200～500 object flyash; Described defoamer is 400～800 object organosilicon powders.
Preferably, described thixotroping lubricant is natural Li-montmorillonite, 602# thixotroping lubricant, 987# thixotroping lubricant or 1008# thixotroping lubricant.
Two of object of the present invention is to provide a kind of preparation method of above-mentioned exterior wall colored finish mortar, and each dry powder raw material is added in agitator and stirred 10～15 minutes according to its weight percent, after mixing, makes dry-powder color facing mortar, standby.Take a certain amount of dry-powder color facing mortar, water is poured in agitation vat, under planetary cement mortar mixer stirring at low speed, be slowly sprinkled into dry powder, stir 15s, take out paddle, the mortar in 60s on cleaning paddle and agitation vat wall, be reentered into paddle, stir 75s, complete.
Beneficial effect of the present invention is as follows:
1), basalt fibre, be to adopt pure natural volcanics (alumina magnesia silicate) raw material, respectively with flame furnace, all-electric melting furnace and pneumoelectric in conjunction with stove, with the high-performance fiber of " single stage method " explained hereafter.It is a kind of Green Product of pure natural, has the excellent properties such as acid and alkali-resistance, waterproof, fire prevention, radioprotective, heat transfer coefficient be low.
Due to dry flawless of facing mortar requirement initial stage, the present invention is by creatively having added basalt chopped fiber, thereby improved the compactness of mortar, and effectively improved its resistance to cleavage.Meanwhile, the filament diameter of preferred described basalt chopped fiber is 9～18 μ m, and the short length of cutting is 5～15mm.When the filament diameter of basalt chopped fiber is less than 9 μ m and the short length of cutting while being less than 5mm, because length is too short, the resistance to cleavage that it plays embodies not obvious; When the filament diameter of basalt chopped fiber is greater than 18 μ m and the short length of cutting while being greater than 15mm, facing mortar cannot be realized dispersed in being uniformly mixed, thereby easily cause the appearance of facing mortar aberration, affect product quality.
2) water-ground limestone, in the present invention and metakaolin, as mineral filler, play cohesive action in facing mortar, not only can reduce costs, and can also increase compactness, toughness and the intensity of product.Because mortar compactness is improved, the hole of mortar inside is also reduced, thereby effectively suppressed facing mortar, occurs the accumulation of salt in the surface soil, and the mechanical property of facing mortar also increases simultaneously simultaneously.
Facing mortar color and luster is had relatively high expectations, and this just requires some raw-material particle diameters little.Water-ground limestone in the present invention is that particle diameter is 350～500 orders, can be mixedly more even, therefore can effectively avoid the appearance of aberration.
3) latex powder, in the present invention mainly plays water conservation and strengthens toughness, prevents that facing mortar from occurring that cement crosses rapid hardening, dry and cracking phenomena.
4) starch ethers, in the present invention is mainly as thickening material, improves the sag resistance of mortar, reduces the tackiness of wet mortar, extends the open hour etc.Applying starch ether in mortar, can obviously reduce the formulation cost of mortar simultaneously.
5), the defoamer in the present invention can be restrained the formation of foam and destroy established foam in mortar.Its mechanism of action is: defoamer enters liquid film, has reduced the viscosity of liquid, forms new low surface viscosity interface, and liquid film is followed the string, and has accelerated the process of oozing out of liquid, finally makes thinning of liquid film and breaks.Theoretically, bubble increase can affect the physicals of mortar self, make the increase of mortar voids rate, reduced self intensity of mortar.Especially to there being the mortar product of waterproof generic request, mortar is pressed down to bubble and froth breaking becomes certainty.
6) hydrophober, in the present invention not only can improve the water resistance of facing mortar, and can effectively avoid later stage rainwater to enter mortar and cause soluble salt to move to mortar surface with water forming the accumulation of salt in the surface soil.
7) Main Function of the thixotroping lubricant, in the present invention is the lubricity that improves mortar, and the mortar after modification is more easily constructed
8) mineral dye, in the present invention can make facing mortar have abundant color, and then is better applied to decoration of exterior wall.In process of production, can, according to the color needs of facing mortar, add the iron oxide pigment of different color.Preferably, described mineral dye is iron oxide pigment, and iron oxide pigment color category is many, belong to inorganics, and the main raw material(s) of facing mortar is inorganic silicate and silica sand, iron oxide pigment can be blended in mortar effectively, make facing mortar fast in colour, do not come off.
9), the exterior wall colored finish mortar in the present invention have cracking resistance, weather-proof, good ultraviolet resistance, color and luster evenly lasting and alkali burnout resistance can wait well advantage, can be combined well with various inorganic bottom layer materials, its coating compactness is good, can be widely used in the building fields such as decoration of exterior wall.
Embodiment
Below by specific embodiment, the present invention will be further described, and all raw materials all come from market or prepare according to prior art.
Embodiment 1:
An exterior wall colored finish mortar, its feed composition proportioning (weight percent) is:
Normal silicate white cement: 20%,
Quartz sand: 58%,
Basalt chopped fiber (filament diameter 13 μ m, the short length of cutting is 6mm): 0.4%,
Water-ground limestone: 10%,
Vinyl acetate and ethylene copolymer rubber powder: 1%,
Methyl cellulose ether: 0.1%,
Red iron oxide: 1%,
Modified organic silicon class hydrophober 0.2%,
Flyash 5%,
Organosilicon powder 0.1%,
Metakaolin 3%,
Natural Li-montmorillonite: 0.2%,
Water reducer 1%.
Each feed composition is dropped in agitator and stirred according to the above ratio, can pack.The colored mortar of preparation is when construction, and mortar mixes according to mass ratio 4:1 with water, and stirs, and adopts spraying or roller coating mode to construct at wall face.According to People's Republic of China's building material industry standard (JC/T1024-2007), this exterior wall colored finish mortar and preparation method thereof is detected, find that this exterior wall colored finish mortar and preparation method thereof and body of wall have good tensile bond strength (> 0.68Mpa), hydrophobicity performance good (water regain of 240min is all less than 2.0g), compare with common facing mortar, its weather resistance and resistance to cleavage are better.
Above-described embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; various distortion and improvement that those of ordinary skills make technical scheme of the present invention, all should fall in the definite protection domain of the claims in the present invention book.
Claims (10)
1. an exterior wall colored finish mortar, is characterized in that being comprised of the raw material of following weight percent meter:
White cement 20%～30%, quartz sand 50%～60%, chopped strand 0.1%～0.5%, water-ground limestone 10%～20%, latex powder 0.2%～1%, ether of cellulose 0.3%～0.5%, mineral dye 1%～5%, hydrophober 0.2%～0.4%, flyash 5%～10%, defoamer 0.1%～0.15%, metakaolin 1%～3%, thixotroping lubricant 0.2%～0.5%, water reducer 1%～2%.
2. exterior wall colored finish mortar according to claim 1, is characterized in that: the weight percent of described each raw material is as follows:
White cement 20%, quartz sand 58%, chopped strand 0.4%, water-ground limestone 10%, latex powder 1%, ether of cellulose 0.1%, mineral dye 1%, hydrophober 0.2%, flyash 5%, defoamer 0.1%, metakaolin 3%, thixotroping lubricant 0.2%, water reducer 1%.
3. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described chopped strand is basalt chopped fiber, and its filament diameter is 9～18 μ m, and the short length of cutting is 5～15mm.
4. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described water-ground limestone is 350～500 object water-ground limestones.
5. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described latex powder is the multipolymer of two or three in vinyl acetate, ethene and vinylformic acid.
6. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described ether of cellulose is one or both in methyl cellulose ether, hydroxypropylcelluloether ether, hydroxypropyl starch ether, hydroxymethyl starch ether.
7. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described hydrophober is modified organic silicon class hydrophober, and described water reducer is high-efficiency water-reducing agent of poly-carboxylic acid.
8. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described flyash is 200～500 object flyash; Described defoamer is 400～800 object organosilicon powders.
9. exterior wall colored finish mortar according to claim 1 and 2, is characterized in that: described thixotroping lubricant is natural Li-montmorillonite, 602# thixotroping lubricant, 987# thixotroping lubricant or 1008# thixotroping lubricant.
10. prepare the preparation method of exterior wall colored finish mortar as claimed in claim 1 for one kind, it is characterized in that: each dry powder raw material is added in agitator and stirred 10～15 minutes according to its weight percent, after mixing, make dry-powder color facing mortar, standby; Take a certain amount of dry-powder color facing mortar, water is poured in agitation vat, under planetary cement mortar mixer stirring at low speed, be slowly sprinkled into dry powder, stir 15s, take out paddle, the mortar in 60s on cleaning paddle and agitation vat wall, be reentered into paddle, stir 75s, complete.
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Effective date of registration: 20201117 Address after: 215000 south highway, Zhengyi Town, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: Jianguo concrete Group Co.,Ltd. Address before: 246701 Zongyang Economic Development Zone, Anhui, Anqing Patentee before: ANHUI MENGGU FIBER MATERIAL TECHNOLOGY Co.,Ltd. |
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