CN105035119B - Railway freight-car lock tune device Inspection and Repair Production Line - Google Patents
Railway freight-car lock tune device Inspection and Repair Production Line Download PDFInfo
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- CN105035119B CN105035119B CN201510209956.7A CN201510209956A CN105035119B CN 105035119 B CN105035119 B CN 105035119B CN 201510209956 A CN201510209956 A CN 201510209956A CN 105035119 B CN105035119 B CN 105035119B
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Abstract
The present invention is a kind of railway freight-car lock tune device Inspection and Repair Production Line, and equipment is made of a washing station, main transmission line, detection station, secondary cleaning station, assembling station, and a washing station includes three branches；Detection station is located at main transmission line both sides side, and detection station is made of transition wire 1, elevating mechanism 1, transition wire 2；Secondary cleaning station is made of supersonic wave cleaning machine, transition wire 3, elevating mechanism 2, push cylinder, transition wire 4, elevating mechanism 3；Assembling station is made of transition wire 5, elevating mechanism 4, transition wire 6, and railway freight-car lock tune device Inspection and Repair Production Line reasonable disposition overhauls station, using automatic washing machine, material transfermatic, labor intensity is reduced to greatest extent, improves overhaul efficiency, ensures repair quality.
Description
Technical field
The present invention is a kind of equipment for the maintenance production of railway freight-car lock tune device, belongs to the maintenance life of railway freight-car lock tune device
The special equipment of production.
Background technology
Lock tune device is the important component of railway freight-car skidding, is the core component for adjusting wheel and the gap of brake shoe,
The repair quality of lock tune device directly affects the traffic safety of railway freight-car.Especially it is suitable in recent years as railway repeatedly raises speed
The fast development of Railway Freight Transport Market, the speed-raising of goods train is answered to bring the lock tune device maintenance amount in railway freight-car continuous
Increase, the completion maintenance task that existing maintenance intensity can not guarantee both quality and quantity, technological process is unreasonable, and labor intensity adds
Greatly, Cleaning of Parts is not clean, and inspection is not thin, and various mistakes happen occasionally.In this case, it requires us to research and develop using family, is raw
Lock tune device repair line has been produced, has planned that maintenance craft, reasonable disposition overhaul station again, using automatic washing machine, material is certainly
Dynamic transmission line, reduces labor intensity to greatest extent, improves overhaul efficiency, ensures repair quality.
Utility model content
In order to overcome above-mentioned deficiency, the present invention provides a kind of automatic transmission, the railway freight-car lock tune device cleaned automatically is examined
The equipment for repairing production not only ensures overhaul efficiency, but also has prevented the influence to worker's health, to improve production efficiency.
To achieve the goals above, the present invention uses following technical scheme：
A kind of railway freight-car lock tune device Inspection and Repair Production Line, complete machine is by a washing station 34, main transmission line 12, detection station
35, secondary cleaning station 36, assembling station 37 form, and a washing station 34 includes three branches：First by cleaning
Feeding line A1, lock tune device cleaning machine A4, transition mechanism A7, cleaning lower stockline A8, transition mechanism B9 compositions, the cleaning feeding line
A1 is located at lock tune device cleaning machine A4 input terminals, and the transition mechanism A7 is located at lock tune device cleaning machine A4 output ends, the transition machine
Structure A7 is mounted on cleaning lower stockline A8, can the experimental piece after cleaning be delivered to main transmission line 12；Article 2 is by cleaning feeding
Line B2, lock tune device cleaning machine B5, transition mechanism B9 compositions, the lock tune device cleaning machine B5 are located at cleaning feeding line B2 and transition machine
Among structure B9；Article 3 is by cleaning feeding line C3, lock tune device cleaning machine C6, transition mechanism C11, cleaning lower stockline C10, transition machine
Structure B9 compositions, the cleaning feeding line C3 are located at lock tune device cleaning machine C6 input terminals, and it is clear that the transition mechanism C11 is located at lock tune device
Washing machine C6 output ends, the transition mechanism C11 are mounted on cleaning lower stockline C10, can the experimental piece after cleaning be delivered to master
Transmission line 12；The transition mechanism A7 is made of lifting cylinder A33, material supporting rack A32, motor 30, live-roller 31, the lifting air
Cylinder A33, which is located under material supporting rack A32, can drive material supporting rack A32 to lift, and the motor 30 is mounted on the lower section of material supporting rack A32, institute
The top that live-roller 31 is mounted on material supporting rack A32 is stated, the motor 30 can drive live-roller 31 to be driven, and live-roller 31 will expect
Basket 26 transmits；Double-speed chain 25 is installed, the double-speed chain 25 can transmit charging basket 26 and arrive next station on the main transmission line 12.
Preferably, detection station 35 is located at 12 both sides of main transmission line, and the detection station is by transition wire A13, elevating mechanism
A14, transition wire B15 compositions, the elevating mechanism A14 are located among transition wire A13 and transition wire B15, the elevating mechanism A14
It is made of lifting cylinder B29, material supporting rack B28, roller 27, the lifting cylinder B29 is located at below material supporting rack B28, the retainer
It is roller 27 above frame B28, the lifting cylinder B29 drives material supporting rack B28 and roller 27 to be lifted, can be by main transmission line 12
On charging basket 26 hold up to transition wire A13 and transition wire B15 with high.
Preferably, secondary cleaning station 36 is by supersonic wave cleaning machine 16, transition wire C17, elevating mechanism 218, push cylinder
19, transition wire D20, elevating mechanism C21 compositions, the transition wire C17, transition wire D20 are located at supersonic wave cleaning machine 16
Input terminal and output end, the supersonic wave cleaning machine 16 are connected by transition wire C17, transition wire D20 with main transmission line 12, institute
It states push cylinder 19 and is located at the both sides of main transmission line 12 with supersonic wave cleaning machine 16, transition wire C17, transition wire D20, it is described
When charging basket 26 is transmitted to elevating mechanism B18, elevating mechanism B18 holds up charging basket 26 to same high, the push gas with transition wire C17
Cylinder 19 pushes above charging basket 26 to transition wire C17 automatically, send charging basket 26 by transition wire C17 and is carried out into supersonic wave cleaning machine 16
Cleaning, cleaning finish charging basket 26 and are sent in elevating mechanism C21 by transition wire D20, and the elevating mechanism C21 drives charging basket 26
It drops at main transmission line 12；The assembling station 37 is made of transition wire E22, elevating mechanism D23, transition wire F24, the liter
Descending mechanism D23 is located at the centre of transition wire E22, transition wire F24, can rise to transition wire E22, transition wire F24 with high.
Beneficial effects of the present invention：Reasonable design, compact-sized, technique is advanced, easy to operate, stable, automation
Degree is higher, is the ideal equipment for the maintenance production of railway freight-car lock tune device.Its main feature is as follows：
1. automatically controlling, equipment work pace can adjust at any time.
2. Rapid Cleaning is realized in the all-sealed design of cleaning process.
3. micro-control formula operates, the working environment of worker is improved.
Description of the drawings
Below in conjunction with drawings and examples, the invention will be further described.
Fig. 1：The front view of structure of the invention
Fig. 2：The front view of the elevating mechanism A structures of the present invention
Fig. 3：The front view of the transition mechanism A structures of the present invention
In figure：Equipment includes cleaning feeding line A1, cleaning feeding line B2, cleaning feeding line C3, lock tune device cleaning machine A4, lock
Adjust device cleaning machine B5, lock tune device cleaning machine C6, transition mechanism A7, cleaning lower stockline A8, transition mechanism B9, cleaning lower stockline C10,
Transition mechanism C11, main transmission line 12, transition wire A13, elevating mechanism A14, transition wire B15, supersonic wave cleaning machine 16, transition wire
C17, elevating mechanism B18, push cylinder 19, transition wire D20, elevating mechanism C21；Transition wire E22, elevating mechanism D23, transition machine
Structure 624, double-speed chain 25, charging basket 26, roller 27, material supporting rack B28, lifting cylinder B29, motor 30, live-roller 31, material supporting rack A32,
Lifting cylinder A33, a washing station 34, detection station 35, secondary cleaning station 36, assembling station 37.
Specific implementation mode
Please refer to attached drawing 1,2,3：The equipment of railway freight-car lock tune device maintenance production is by cleaning feeding line A1, cleaning feeding
It is line B2, cleaning feeding line C3, lock tune device cleaning machine A4, lock tune device cleaning machine B5, lock tune device cleaning machine C6, transition mechanism A7, clear
Wash lower stockline A8, transition mechanism B9, cleaning lower stockline C10, transition mechanism C11, main transmission line 12, transition wire A13, elevating mechanism
114, transition wire B15, supersonic wave cleaning machine 16, transition wire C17, elevating mechanism B18, push cylinder 19, transition wire D20, lifting
Mechanism C21；Transition wire E22, it elevating mechanism D23, transition mechanism F24, double-speed chain 25, charging basket 26, roller 27, material supporting rack B28, rises
Sending down abnormally ascending cylinder B29, motor 30, live-roller 31, material supporting rack A32, lifting cylinder A33, a washing station 34, detection station 35, two
Secondary washing station 36, assembling station 37 form；
Please refer to attached drawing 1,2,3：By taking the cleaning maintenance of lock tune device as an example, what experimental piece initially entered is a washing station
34, one time washing station 34 includes three branches, is illustrated by taking first branch as an example：Experimental piece is manually put into charging basket 26
In, charging basket 26 is sent into lock tune device cleaning machine A4 by cleaning feeding line A1, in lock tune device cleaning machine A4 through over cleaning, rinsing,
After the processes such as drying, the lifting cylinder A33 of transition mechanism A7 rises, and the motor 3 on material supporting rack A32 drives live-roller 31 to rotate,
Charging basket 26 is sent out from lock tune device cleaning machine A4, and when charging basket 26 snaps into the live-roller 31 of transition mechanism A7, motor 3 drives live-roller
31 continue to be driven, and charging basket 26 is driven on transition mechanism A7, and motor 3 stops, and lifting cylinder A33 drives material supporting rack A32 and retainer
Charging basket 26 on frame A32 declines, and charging basket 26 is placed in cleaning lower stockline 18, completes charging basket and transmits work.Clean lower stockline A8
Charging basket 26 is transported on transition mechanism 29, by transition mechanism B9 by the double-speed chain 25 of charging basket transition main transmission line 12, by again
Charging basket 26 is transported to detection station 35 by fast chain 25.
Detection station 35 is located at 12 both sides of main transmission line, and charging basket 26 arrives first on the elevating mechanism A14 of detection station 35,
Elevating mechanism A14 holds up charging basket 26, and with transition wire A13 with height, charging basket 26 is dragged on transition wire A13 by operator, is lifted
Mechanism A14, which is fallen, waits for next charging basket.Experimental piece is put back into charging basket 26 after the completion of detection, elevating mechanism A14 rises, operator
Charging basket 26 on transition wire A13 is shifted onto on elevating mechanism A14, elevating mechanism 114 is fallen, and charging basket 26 returns to main transmission line 12
On double-speed chain 25, charging basket 26 is transported to secondary cleaning station 36 by double-speed chain 25.
Charging basket 26 is sent on the elevating mechanism B18 of secondary cleaning station by main transmission line 12, and elevating mechanism B18 rises and mistake
Branch-cut bridge C17 shifts charging basket 26 on transition wire C17 onto with height, push cylinder 19, and charging basket 26 is sent into ultrasonic wave by transition wire C17 automatically
In cleaning machine 16, after the processes such as over cleaning, rinsing, drying, charging basket 26 is transmitted on transition wire D20, elevating mechanism C21 liters
It rises, takes over charging basket 26, elevating mechanism C21 drives charging basket 26 to decline, and charging basket 26 returns on the double-speed chain 25 of main transmission line 12, by again
Charging basket 26 is transported to assembling station 37 by fast chain 25.
It assembles elevating mechanism D23 in station 37 to rise with transition wire E22, transition wire F24 with high, by operator by charging basket 26
It is dragged on transition wire E22, elevating mechanism D23, which is fallen, waits for next charging basket, is completed the maintenance cleaning of back brake tune device and terminates.
Claims (1)
1. a kind of railway freight-car lock tune device Inspection and Repair Production Line, complete machine is by a washing station (34), main transmission line (12), detection work
Position (35), secondary cleaning station (36), assembling station (37) form, and a washing station (34) includes three branches：The
One by cleaning feeding line A (1), lock tune device cleaning machine A (4), transition mechanism A (7), cleaning lower stockline A (8), transition mechanism B
(9) it forms, the cleaning feeding line A (1) is located at lock tune device cleaning machine A (4) input terminal, and the transition mechanism A (7) is located at lock tune
Device cleaning machine A (4) output end, the transition mechanism A (7) are mounted on cleaning lower stockline A (8), can be by the experimental piece after cleaning
It is delivered to main transmission line (12)；Article 2 is made of cleaning feeding line B (2), lock tune device cleaning machine B (5), transition mechanism B (9),
It is intermediate that the lock tune device cleaning machine B (5) is located at cleaning feeding line B (2) and transition mechanism B (9)；Article 3 is by cleaning feeding line C
(3), lock tune device cleaning machine C (6), transition mechanism C (11), cleaning lower stockline C (10), transition mechanism B (9) compositions, the cleaning
Feeding line C (3) is located at lock tune device cleaning machine C (6) input terminal, and it is defeated that the transition mechanism C (11) is located at lock tune device cleaning machine C (6)
Outlet, the transition mechanism C (11) are mounted on cleaning lower stockline C (10), can the experimental piece after cleaning be delivered to main transmission
Line (12)；The transition mechanism A (7) is made of lifting cylinder A (33), material supporting rack A (32), motor (30), live-roller (31), institute
State lifting cylinder A (33) be located under material supporting rack A (32) can drive material supporting rack A (32) lift, the motor (30) be mounted on support
The lower section of rack A (32), the live-roller (31) are mounted on the top of material supporting rack A (32), and the motor (30) can drive transmission
Roller (31) is driven, and live-roller (31) transmits charging basket (26)；Double-speed chain (25), institute are installed on the main transmission line (12)
Charging basket (26) can be transmitted to next station by stating double-speed chain (25)；
The detection station (35) is located at main transmission line (12) both sides, and the detection station is by transition wire A (13), elevating mechanism A
(14), transition wire B (15) is formed, and the elevating mechanism A (14) is located among transition wire A (13) and transition wire B (15), the liter
Descending mechanism A (14) is made of lifting cylinder B (29), material supporting rack B (28), roller (27), and the lifting cylinder B (29) is located at retainer
Be roller (27) below frame B (28), above the material supporting rack B (28), the lifting cylinder B (29) drive material supporting rack B (28) and
Roller (27) is lifted, can by the charging basket (26) on main transmission line (12) hold up to transition wire A (13) and transition wire B (15)
With high；
The secondary cleaning station (36) is by supersonic wave cleaning machine (16), transition wire C (17), elevating mechanism B (18), push cylinder
(19), transition wire D (20), elevating mechanism C (21) are formed, and the transition wire C (17), transition wire D (20) are located at ultrasonic wave
The input terminal and output end of cleaning machine (16), the supersonic wave cleaning machine (16) by transition wire C (17), transition wire D (20) with
Main transmission line (12) is connected, the push cylinder (19) and supersonic wave cleaning machine (16), transition wire C (17), transition wire D (20)
The both sides of main transmission line (12) are located at, when the charging basket (26) is transmitted to (18) elevating mechanism B, elevating mechanism B (18) will
Charging basket (26) is held up to height, the push cylinder (19) pushes charging basket (26) to transition wire C (17) automatically with transition wire C (17)
Charging basket (26) is sent into supersonic wave cleaning machine (16) by transition wire C (17) and is cleaned by top, and it is logical that cleaning finishes charging basket (26)
It crosses transition wire D (20) to be sent in elevating mechanism C (21), the elevating mechanism C (21) drives charging basket (26) to drop to main transmission
At line (12)；The assembling station (37) is made of transition wire E (22), elevating mechanism D (23), transition wire F (24), the lifting
Mechanism D (23) is located at the centre of transition wire E (22), transition wire F (24), can rise to same with transition wire E (22), transition wire F (24)
It is high.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209956.7A CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209956.7A CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
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| Publication Number | Publication Date |
|---|---|
| CN105035119A CN105035119A (en) | 2015-11-11 |
| CN105035119B true CN105035119B (en) | 2018-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510209956.7A Active CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114906561B (en) * | 2022-04-02 | 2024-05-24 | 广东精拓自动化智能科技有限公司 | Automatic sand blasting production system |
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| CN204799600U (en) * | 2015-06-15 | 2015-11-25 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight car floodgate transfers ware to overhaul production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101342550B1 (en) * | 2013-08-06 | 2014-01-02 | 주식회사 유닉스이엔지 | Equipment for railway inspection system |
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2015
- 2015-04-24 CN CN201510209956.7A patent/CN105035119B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463261Y (en) * | 2001-01-09 | 2001-12-05 | 兰州先灵检测设备有限责任公司 | Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway |
| US8261756B1 (en) * | 2010-08-02 | 2012-09-11 | Yates Jr William G | Apparatus and process for decontaminating oil boom |
| CN201975935U (en) * | 2011-04-13 | 2011-09-14 | 武汉黎赛科技有限责任公司 | Maintaining operating line for traction motors |
| CN102275596A (en) * | 2011-05-23 | 2011-12-14 | 铁道第三勘察设计院集团有限公司 | Flow line detection method for bullet train bogie |
| CN102950415A (en) * | 2011-08-26 | 2013-03-06 | 北京新联铁科技股份有限公司 | Motor train unit bogie disintegration flow line maintenance system and maintenance method thereof |
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| CN105035119A (en) | 2015-11-11 |
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