CN105035119A - Wagon brake adjuster overhaul production line - Google Patents
Wagon brake adjuster overhaul production line Download PDFInfo
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- CN105035119A CN105035119A CN201510209956.7A CN201510209956A CN105035119A CN 105035119 A CN105035119 A CN 105035119A CN 201510209956 A CN201510209956 A CN 201510209956A CN 105035119 A CN105035119 A CN 105035119A
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Abstract
The invention provides a wagon brake adjuster overhaul production line. The production line is composed of a first cleaning station, a main conveying line, a detection station, a secondary cleaning station, and an assembling station. The first cleaning station comprises three branches. The detection station is arranged at two sides of the main conveying line, and the detection station is composed of a first transition line, a first lifting mechanism and a second transition line. The secondary cleaning station is composed of an ultrasonic cleaner, a third transition line, a push cylinder, a fourth transition line and a third lifting mechanism. The assembling station is composed of a fifth transition line, a fourth lifting mechanism and a sixth transition line. The wagon brake adjuster overhaul production line reasonably configures the overhaul stations, an automatic cleaner and an automatic material conveying line are adopted, workers' labor intensity can be reduced to the minimum the overhaul efficiency can be raised, and the overhaul quality can be ensured.
Description
Technical field
The present invention is a kind of equipment adjusting device maintenance to produce for railway truck lock, belongs to the specialized equipment that railway truck lock adjusts device maintenance to produce.
Background technology
Lock tune device is the vitals of railway truck drag, is the core component in the gap of adjustment wheel and brake shoe, and lock adjusts the repair quality of device directly to affect the traffic safety of railway truck.Along with railway repeatedly raises speed, particularly in recent years for adapting to the fast development of Railway Freight Transport Market, the speed-raising of goods train, bring the lock in railway truck to adjust device maintenance amount constantly to increase, what existing maintenance intensity cannot have been guaranteed both quality and quantity completes maintenance task, and technological process is unreasonable, labor strength strengthens, Cleaning of Parts is unclean, and check thinless, various mistake happens occasionally.In this case, we research and develop, produce lock tune device repair line to answer user to require, have again planned maintenance craft, reasonable disposition maintenance station, adopts automatic washing machine, material transfermatic, reduce labor strength to greatest extent, improve overhaul efficiency, ensure repair quality.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of automatic transmission, namely the equipment that the railway truck lock of cleaning automatically adjusts device maintenance to produce ensure overhaul efficiency, stopped again the impact healthy on workman, thus improve production efficiency.
To achieve these goals, the present invention is by the following technical solutions:
Device Inspection and Repair Production Line adjusted by a kind of railway truck lock, complete machine is by a washing station (34), main transmission line (12), detect station (35), secondary cleaning station (36), assembling station (37) composition, a described washing station (34) comprises three branches: Article 1 is by cleaning feeding line 1 (1), device cleaning machine 1 (4) adjusted by lock, transition mechanism 1 (7), the lower stockline 1 (8) of cleaning, transition mechanism 2 (9) forms, described cleaning feeding line 1 (1) is positioned at lock and adjusts device cleaning machine 1 (4) input end, described transition mechanism 1 (7) is positioned at lock and adjusts device cleaning machine 1 (4) mouth, described transition mechanism 1 (7) is arranged on the lower stockline 1 (8) of cleaning, experimental piece after cleaning can be delivered to main transmission line (12), Article 2 by cleaning feeding line 2 (2), device cleaning machine 2 (5) adjusted by lock, transition mechanism 2 (9) form, it is middle with transition mechanism 2 (9) that described lock adjusts device cleaning machine 2 (5) to be positioned at cleaning feeding line 2 (2), Article 3 by cleaning feeding line 3 (3), lock adjusts device cleaning machine 3 (6), transition mechanism 3 (11), lower stockline 2 (10), transition mechanism 2 (9) to form, described cleaning feeding line 3 (3) is positioned at lock and adjusts device cleaning machine 3 (6) input end, described transition mechanism 3 (11) is positioned at lock and adjusts device cleaning machine 3 (6) mouth, described transition mechanism 3 (11) is arranged on lower stockline 2 (10), the experimental piece after cleaning can be delivered to main transmission line (12), described transition mechanism 1 (7) is made up of lift cylinder (33), material supporting rack (32), motor (30), live roll (31), described lift cylinder (33) can drive material supporting rack (32) to be elevated under being positioned at material supporting rack (32), described motor (30) is arranged on the below of material supporting rack (32), described live roll (31) is arranged on the top of material supporting rack (32), described motor (30) can drive live roll (31) to carry out transmission, and charging basket (26) transmits by live roll (31), described main transmission line (12) is provided with double-speed chain (25), described double-speed chain (25) can transmit charging basket (26) to next station.。
Preferably, detect station (35) and be positioned at main transmission line (12) both sides, described detection station is by transition line 1 (13), lifting mechanism 1 (14), transition line 2 (15) forms, it is middle with transition line 2 (15) that described lifting mechanism 1 (14) is positioned at transition line 1 (13), described lifting mechanism 1 (14) is by lift cylinder (29), material supporting rack (28), roller (27) forms, described lift cylinder (29) is positioned at material supporting rack (28) below, described material supporting rack (28) top is roller (27), described lift cylinder (29) drives material supporting rack (28) and roller (27) to be elevated, charging basket (26) on main transmission line (12) can be held up to transition line 1 (13) and transition line 2 (15) with high.
Preferably, secondary cleaning station (36) is by supersonic wave cleaning machine (16), transition line 3 (17), lifting mechanism 2 (18), push cylinder (19), transition line 4 (20), lifting mechanism 3 (21) forms, described transition line 3 (17), transition line 4 (20) lays respectively at input end and the mouth of supersonic wave cleaning machine (16), described supersonic wave cleaning machine (16) is by transition line 3 (17), transition line 4 (20) is connected with main transmission line (12), described propelling movement cylinder (19) and supersonic wave cleaning machine (16), transition line 3 (17), transition line 4 (20) lays respectively at the both sides of main transmission line (12), when described charging basket (26) transfers to lifting mechanism 2 (18), charging basket (26) holds up to same high with transition line 3 (17) by lifting mechanism 2 (18), described propelling movement cylinder (19) promotes charging basket (26) automatically to transition line 3 (17) top, by transition line 3 (17) charging basket (26) delivered in supersonic wave cleaning machine (16) and clean, cleaning complete charging basket (26) sends in lifting mechanism 3 (21) by transition line 4 (20), described lifting mechanism 3 (21) drives charging basket (26) to drop to main transmission line (12) place, described assembling station (37) is made up of transition line 5 (22), lifting mechanism 4 (23), transition line 6 (24), described lifting mechanism 4 (23) is positioned at the centre of transition line 5 (22), transition line 6 (24), can rise to transition line 5 (22), transition line 6 (24) with high.
Beneficial effect of the present invention: reasonable in design, compact conformation, technique are advanced, easy and simple to handle, stable, degree of automation is higher is the ideal equipment adjusting device maintenance to produce for railway truck lock.Its principal feature is as follows:
1. automatically control, equipment work tempo can adjust at any time.
2. the all-sealed design of cleaning process, realizes Rapid Cleaning.
3. micro-control formula operation, improves the working environment of workman.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1: the front view of structure of the present invention
Fig. 2: the front view of lifting mechanism 1 (14) structure of the present invention
Fig. 3: the front view of transition mechanism 1 (7) structure of the present invention
In figure: equipment comprises cleaning feeding line 1 (1), cleaning feeding line 2 (2), cleaning feeding line 3 (3), device cleaning machine 1 (4) adjusted by lock, device cleaning machine 2 (5) adjusted by lock, device cleaning machine 3 (6) adjusted by lock, transition mechanism 1 (7), the lower stockline 1 (8) of cleaning, transition mechanism 2 (9), lower stockline 2 (10), transition mechanism 3 (11), main transmission line (12), transition line 1 (13), lifting mechanism 1 (14), transition line 2 (15), supersonic wave cleaning machine (16), transition line 3 (17), lifting mechanism 2 (18), push cylinder (19), transition line 4 (20), lifting mechanism 3 (21), transition line 5 (22), lifting mechanism 4 (23), transition mechanism 6 (24), double-speed chain (25), charging basket (26), roller (27), material supporting rack (28), lift cylinder (29), motor (30), live roll (31), material supporting rack (32), lift cylinder (33), washing station (34), detect station (35), secondary cleaning station (36), assembling station (37).
Detailed description of the invention
Refer to accompanying drawing 1, 2, 3: the equipment that railway truck lock adjusts device maintenance to produce is by cleaning feeding line 1 (1), cleaning feeding line 2 (2), cleaning feeding line 3 (3), device cleaning machine 1 (4) adjusted by lock, device cleaning machine 2 (5) adjusted by lock, device cleaning machine 3 (6) adjusted by lock, transition mechanism 1 (7), the lower stockline 1 (8) of cleaning, transition mechanism 2 (9), lower stockline 2 (10), transition mechanism 3 (11), main transmission line (12), transition line 1 (13), lifting mechanism 1 (14), transition line 2 (15), supersonic wave cleaning machine (16), transition line 3 (17), lifting mechanism 2 (18), push cylinder (19), transition line 4 (20), lifting mechanism 3 (21), transition line 5 (22), lifting mechanism 4 (23), transition mechanism 6 (24), double-speed chain (25), charging basket (26), roller (27), material supporting rack (28), lift cylinder (29), motor (30), live roll (31), material supporting rack (32), lift cylinder (33), washing station (34), detection station (35), secondary cleaning station (36), assembling station (37) form,
Refer to accompanying drawing 1, 2, 3:(adjusts device cleaning maintenance for lock), what first experimental piece entered is a washing station (34), one time washing station (34) comprises three branches, branch into example with Article 1 to be described: manually experimental piece is put into charging basket (26), charging basket (26) is sent into lock and is adjusted in device cleaning machine 1 (4) by cleaning feeding line 1 (1), adjust in device cleaning machine 1 (4) through cleaning at lock, rinsing, after the operation such as drying up, the lift cylinder (33) of transition mechanism 1 (7) rises, motor (3) on material supporting rack (32) drives live roll (31) to rotate, charging basket (26) adjusts device cleaning machine 1 (4) to send from lock, when charging basket (26) snaps into the live roll (31) of transition mechanism 1 (7), motor (3) drives live roll (31) to continue transmission, by on charging basket (26) transmission transition mechanism 1 (7), motor (3) stops, lift cylinder (33) drives the charging basket (26) on material supporting rack (32) and material supporting rack (32) to decline, charging basket (26) is placed on the lower stockline 1 (8) of cleaning, complete charging basket transmission work.Charging basket (26) is transported on transition mechanism 2 (9) by the lower stockline 1 (8) of cleaning, by transition mechanism 2 (9) by the double-speed chain (25) of charging basket transition main transmission line (12), by double-speed chain (25), charging basket (26) is transported to detection station (35).
Detect station (35) and be positioned at main transmission line (12) both sides, charging basket (26) first arrives on the lifting mechanism 1 (14) of detection station (35), charging basket (26) holds up by lifting mechanism 1 (14), with transition line 1 (13) with high, be dragged on transition line 1 (13) by operator by charging basket (26), lifting mechanism 1 (14) falls waits for next charging basket.Experimental piece is put back to charging basket (26) after detection completes, lifting mechanism 1 (14) rises, charging basket (26) on transition line 1 (13) is shifted onto on lifting mechanism 1 (14) by operator, lifting mechanism 1 (14) falls, charging basket (26) is got back on the double-speed chain (25) of main transmission line (12), by double-speed chain (25), charging basket (26) is transported to secondary cleaning station (36).
Charging basket (26) is delivered on the lifting mechanism 2 (18) of secondary cleaning station by main transmission line (12), lifting mechanism 2 (18) rises with transition line 3 (17) with high, pushing cylinder (19) shifts onto on transition line 3 (17) by charging basket (26), transition line 3 (send in supersonic wave cleaning machine (16) by 17 automatically by charging basket (26), through cleaning, rinsing, after the operation such as drying up, charging basket (26) transfers on transition line 4 (20), lifting mechanism 3 (21) rises, take over charging basket (26), lifting mechanism 3 (21) drives charging basket (26) to decline, charging basket (26) is got back on the double-speed chain (25) of main transmission line (12), by double-speed chain (25), charging basket (26) is transported to assembling station (37).
In assembling station (37), lifting mechanism 4 (23) rises with transition line 5 (22), transition line 6 (24) with high, by operator, charging basket (26) is dragged on transition line 5 (22), lifting mechanism 4 (23) falls waits for next charging basket, has assembled back brake and has adjusted device maintenance cleaning to terminate.
Claims (3)
1. device Inspection and Repair Production Line adjusted by a railway truck lock, complete machine is by a washing station (34), main transmission line (12), detect station (35), secondary cleaning station (36), assembling station (37) composition, a described washing station (34) comprises three branches: Article 1 is by cleaning feeding line 1 (1), device cleaning machine 1 (4) adjusted by lock, transition mechanism 1 (7), the lower stockline 1 (8) of cleaning, transition mechanism 2 (9) forms, described cleaning feeding line 1 (1) is positioned at lock and adjusts device cleaning machine 1 (4) input end, described transition mechanism 1 (7) is positioned at lock and adjusts device cleaning machine 1 (4) mouth, described transition mechanism 1 (7) is arranged on the lower stockline 1 (8) of cleaning, experimental piece after cleaning can be delivered to main transmission line (12), Article 2 by cleaning feeding line 2 (2), device cleaning machine 2 (5) adjusted by lock, transition mechanism 2 (9) form, it is middle with transition mechanism 2 (9) that described lock adjusts device cleaning machine 2 (5) to be positioned at cleaning feeding line 2 (2), Article 3 by cleaning feeding line 3 (3), lock adjusts device cleaning machine 3 (6), transition mechanism 3 (11), lower stockline 2 (10), transition mechanism 2 (9) to form, described cleaning feeding line 3 (3) is positioned at lock and adjusts device cleaning machine 3 (6) input end, described transition mechanism 3 (11) is positioned at lock and adjusts device cleaning machine 3 (6) mouth, described transition mechanism 3 (11) is arranged on lower stockline 2 (10), the experimental piece after cleaning can be delivered to main transmission line (12), described transition mechanism 1 (7) is made up of lift cylinder (33), material supporting rack (32), motor (30), live roll (31), described lift cylinder (33) can drive material supporting rack (32) to be elevated under being positioned at material supporting rack (32), described motor (30) is arranged on the below of material supporting rack (32), described live roll (31) is arranged on the top of material supporting rack (32), described motor (30) can drive live roll (31) to carry out transmission, and charging basket (26) transmits by live roll (31), described main transmission line (12) is provided with double-speed chain (25), described double-speed chain (25) can transmit charging basket (26) to next station.
2. device Inspection and Repair Production Line adjusted by railway truck lock according to claim 1, it is characterized in that described detection station (35) is positioned at main transmission line (12) both sides, described detection station is by transition line 1 (13), lifting mechanism 1 (14), transition line 2 (15) forms, it is middle with transition line 2 (15) that described lifting mechanism 1 (14) is positioned at transition line 1 (13), described lifting mechanism 1 (14) is by lift cylinder (29), material supporting rack (28), roller (27) forms, described lift cylinder (29) is positioned at material supporting rack (28) below, described material supporting rack (28) top is roller (27), described lift cylinder (29) drives material supporting rack (28) and roller (27) to be elevated, charging basket (26) on main transmission line (12) can be held up to transition line 1 (13) and transition line 2 (15) with high.
3. device Inspection and Repair Production Line adjusted by railway truck lock according to claim 1, it is characterized in that described secondary cleaning station (36) is by supersonic wave cleaning machine (16), transition line 3 (17), lifting mechanism 2 (18), push cylinder (19), transition line 4 (20), lifting mechanism 3 (21) forms, described transition line 3 (17), transition line 4 (20) lays respectively at input end and the mouth of supersonic wave cleaning machine (16), described supersonic wave cleaning machine (16) is by transition line 3 (17), transition line 4 (20) is connected with main transmission line (12), described propelling movement cylinder (19) and supersonic wave cleaning machine (16), transition line 3 (17), transition line 4 (20) lays respectively at the both sides of main transmission line (12), when described charging basket (26) transfers to lifting mechanism 2 (18), charging basket (26) holds up to same high with transition line 3 (17) by lifting mechanism 2 (18), described propelling movement cylinder (19) promotes charging basket (26) automatically to transition line 3 (17) top, by transition line 3 (17) charging basket (26) delivered in supersonic wave cleaning machine (16) and clean, cleaning complete charging basket (26) sends in lifting mechanism 3 (21) by transition line 4 (20), described lifting mechanism 3 (21) drives charging basket (26) to drop to main transmission line (12) place, described assembling station (37) is made up of transition line 5 (22), lifting mechanism 4 (23), transition line 6 (24), described lifting mechanism 4 (23) is positioned at the centre of transition line 5 (22), transition line 6 (24), can rise to transition line 5 (22), transition line 6 (24) with high.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209956.7A CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209956.7A CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
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| Publication Number | Publication Date |
|---|---|
| CN105035119A true CN105035119A (en) | 2015-11-11 |
| CN105035119B CN105035119B (en) | 2018-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510209956.7A Active CN105035119B (en) | 2015-04-24 | 2015-04-24 | Railway freight-car lock tune device Inspection and Repair Production Line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114906561A (en) * | 2022-04-02 | 2022-08-16 | 广东精拓自动化智能科技有限公司 | Automatic sand blasting production system |
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| CN204799600U (en) * | 2015-06-15 | 2015-11-25 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight car floodgate transfers ware to overhaul production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114906561A (en) * | 2022-04-02 | 2022-08-16 | 广东精拓自动化智能科技有限公司 | Automatic sand blasting production system |
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