CN204508049U - Passenger train axle box maintenance travel line - Google Patents

Passenger train axle box maintenance travel line Download PDF

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Publication number
CN204508049U
CN204508049U CN201520173216.8U CN201520173216U CN204508049U CN 204508049 U CN204508049 U CN 204508049U CN 201520173216 U CN201520173216 U CN 201520173216U CN 204508049 U CN204508049 U CN 204508049U
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China
Prior art keywords
axle box
clamping
machine station
cylinder
drives
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CN201520173216.8U
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Chinese (zh)
Inventor
于泳
张强
苗群
徐志刚
张坤
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QIQIHAR SIDA RAILWAY EQUIPMENT CO Ltd
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QIQIHAR SIDA RAILWAY EQUIPMENT CO Ltd
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Priority to CN201520173216.8U priority Critical patent/CN204508049U/en
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Abstract

The utility model discloses a kind of passenger train axle box maintenance travel line, the machine is made up of axle box travel line, axle box end face scaling machine station, axle box cleaning machine station, axle box endoporus scaling machine station, axle box secondary cleaning machine station; Tell the initiating terminal that axle box end face scaling machine station is positioned at complete machine, be secondly axle box cleaning machine station, axle box endoporus scaling machine station, axle box secondary cleaning machine station; Described axle box travel line runs through above four stations, test article is sent to above four stations and overhauls; Namely in axle box course of conveying, complete the end face rust cleaning of axle box, once the cleaning of axle box, the rust cleaning of axle box endoporus and the secondary cleaning work of axle box, be the manufacturing line being used for overhauling railway standard passenger vehicle axle box and CW-2 profile shaft case that a kind of degree of automation is higher.

Description

Passenger train axle box maintenance travel line
Art
The utility model relates to a kind of passenger train axle box maintenance travel line, belongs to a kind of passenger train axle box repair assembly line formula load transfer device.
Background technology
Along with railway repeatedly raises speed, particularly in recent years for adapting to the fast development of Railway Freight Transport Market, the speed-raising of goods train and starting building of high speed railway, putting into effect of speed per hour 200km/h high speed train, the maintenance amount of various passenger vehicle axle box is brought constantly to increase, existing maintenance intensity cannot meet allegro maintenance requirement, especially in the maintenance of passenger train axle box, traditional artificial employing trolley type is delivered to the mode of next maintenance station by a upper maintenance station, not only affect overhaul efficiency, cause space for maintenance chaotic, easy formation single maintenance station piece pressure, affect overhaul efficiency, it is huge that workman overhauls labour intensity, overhaul efficiency also cannot meet growing maintenance quantity simultaneously.
Summary of the invention
In order to overcome above-mentioned deficiency, the utility model provides one and passes through automatic transport, according to the beat of maintenance, fast Awaiting Overhaul axle box is transported to next maintenance station by a upper maintenance station, pipeline system type of transmission, namely ensure overhaul efficiency, again the labour intensity of workman, thus improve production efficiency.
To achieve these goals, the utility model is by the following technical solutions:
A kind of passenger train axle box maintenance travel line, is characterized in that: complete machine is made up of axle box travel line (1), axle box end face scaling machine station (2), axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5); Tell the initiating terminal that axle box end face scaling machine station (2) is positioned at complete machine, be secondly axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5); Described axle box travel line (1) runs through above four stations, test article is sent to above four stations and overhauls; Described axle box travel line (1) is made up of conveying roller (6), reducing motor (7), framework (8), described conveying roller (6) is positioned at framework (8) top, it is inner that described reducing motor (7) is positioned at framework (8), and described reducing motor (7) drives conveying roller (6) that test article is sent to next station.
Preferably, described passenger train axle box maintenance travel line, it is characterized in that described axle box end face scaling machine station (2) is by support (9), clamping cylinder (10), polishing pad rotating machine (11), polishing pad (12), brush (13), brush rotating machine (14), protective cover cylinder (15), protective cover (16) forms, described support (9) is positioned at axle box end face scaling machine station (2) bottom, described clamping cylinder (10) is positioned at support (9) top, it is middle with clamping cylinder (10) that described polishing pad (12) is positioned at protective cover (16), described protective cover cylinder (15) is positioned at protective cover (16) rear, promote protective cover (16) to move forward and backward, described brush rotating machine (14) is connected to brush (13) rear and drives brush (13) to rotate, described polishing pad rotating machine (11) is positioned at polishing pad (12) rear and drives polishing pad (12) to rotate, described brush (13) is placed in polishing pad (12) both sides.
Preferably, described axle box cleaning machine station (3) is by framework I (25), lifting mechanism (29), clamping mechanism (26), switching mechanism (27), wiper mechanism (28) forms, and described lifting mechanism (29), clamping mechanism (26) lay respectively at above and below the middle conveying roller (6) of axle box travel line (1); Described clamping mechanism (26) is made up of clamping oil cylinder I (20), baffle plate (19), and described clamping oil cylinder I (20) drives baffle plate (19) movable clamping test article; Described switching mechanism (27) drives the test article conter clockwise of clamping in clamping mechanism (26) to overturn 90 ° primarily of overturning oil cylinder (21) and turn to wiper mechanism (28); Described wiper mechanism (28) is made up of hoist cylinder (22), rotating machine (24), upper nozzle (23), lower nozzle (30), described hoist cylinder (22) driven rotary motor (24) and upper nozzle (23) move up and down, described rotating machine (24) is connected to upper nozzle (23) top and drives upper nozzle (23) to rotate, and water pump is extracted water out and rotated from upper nozzle (23) and lower nozzle (30) and spray from water tank.
Preferably, described axle box endoporus scaling machine station (4) is made up of framework (39), lifting mechanism I (40), switching mechanism I (41), derusting mechanism (43), clamping mechanism I (44), and described lifting mechanism I (40) and clamping mechanism I (44) lay respectively at above and below the middle conveying roller (6) of axle box travel line (1), described clamping mechanism I (44) is made up of clamping oil cylinder II (34), baffle plate I (32), and described clamping oil cylinder II (34) drives baffle plate I (32) movable clamping test article, described switching mechanism I (41) drives the test article conter clockwise of clamping in clamping mechanism I (44) to overturn 90 ° primarily of overturning oil cylinder I (33) and turn to derusting mechanism (43), described derusting mechanism (43) is by hoist cylinder I (35), rotation motor (36), rust cleaning dish (39), rust cleaning dish lift cylinder (37) forms, described hoist cylinder I (35) drives derusting mechanism (43) to move up and down, described rotation motor (36) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to rotate rust cleaning, described rust cleaning dish lift cylinder (37) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to move up and down, such rust cleaning dish (39) can be rotating up and down to be eliminated rust to test article endoporus.
This equipment de-sign rationally, compact conformation, technique are advanced, easy and simple to handle, stable, degree of automation is higher, is the ideal equipment for passenger train axle box pipeline system maintenance conveying.Its principal feature is as follows:
1. device structure is simple, and transport efficiency is high.
2. structure is simple, and maintenance is convenient.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Fig. 1: the front view of the utility model structure
Fig. 2: the fragmentary front view of the utility model axle box travel line (1)
Fig. 3: the left view of the utility model axle box travel line (1)
Fig. 4: the left view of the utility model axle box end face scaling machine station (2)
Fig. 5: the left view of the utility model axle box cleaning machine station (3)
Fig. 6: the left view of the utility model axle box endoporus scaling machine station (4)
In figure: axle box travel line (1), axle box end face scaling machine station (2), axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5), conveying roller (6), reducing motor (7), framework (8), support (9), clamping cylinder (10), polishing pad rotating machine (11), polishing pad (12), brush (13), brush rotating machine (14), protective cover cylinder (15), protective cover (16), baffle plate (19), clamping oil cylinder I (20), overturning oil cylinder (21), hoist cylinder (22), upper nozzle (23), rotating machine (24), framework I (25), clamping mechanism (26), switching mechanism (27), wiper mechanism (28), lifting mechanism (29), lower nozzle (30), baffle plate I (32), oil cylinder I (33), clamping oil cylinder II (34), hoist cylinder I (35), rotation motor (36), rust cleaning dish lift cylinder (37), framework (39), lifting mechanism I (40), switching mechanism I (41), derusting mechanism (43), clamping mechanism I (44)
Detailed description of the invention
Refer to accompanying drawing: passenger train axle box maintenance travel line is by axle box travel line (1), axle box end face scaling machine station (2), axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5), conveying roller (6), reducing motor (7), framework (8), support (9), clamping cylinder (10), polishing pad rotating machine (11), polishing pad (12), brush (13), brush rotating machine (14), protective cover cylinder (15), protective cover (16), baffle plate (19), clamping oil cylinder I (20), overturning oil cylinder (21), hoist cylinder (22), upper nozzle (23), rotating machine (24), framework I (25), clamping mechanism (26), switching mechanism (27), wiper mechanism (28), lifting mechanism (29), lower nozzle (30), baffle plate I (32), oil cylinder I (33), clamping oil cylinder II (34), hoist cylinder I (35), rotation motor (36), rust cleaning dish lift cylinder (37), framework (39), lifting mechanism I (40), switching mechanism I (41), derusting mechanism (43), clamping mechanism I (44) forms.
Refer to accompanying drawing: (for the maintenance of passenger train axle box), the test article of Awaiting Overhaul is placed on axle box travel line (1) the i.e. conveying roller (6) of framework (8) top by operator, drive conveying roller (6) to be sent in axle box end face scaling machine station (2) by test article by reducing motor (7) and carry out end face rust cleaning, clamping cylinder (10) will drive polishing pad rotating machine (11), test article clamps by polishing pad (12) etc., protective cover cylinder (15) promotes protective cover (16) rear and covers forward polishing region, start polishing, brush rotating machine (14) is connected to brush (13) rear and drives brush (13) to rotate, polishing pad rotating machine (11) is positioned at polishing pad (12) rear and drives polishing pad (12) to rotate, namely brush (13) and polishing pad (12) are worked together and are carried out rotary-grinding, polish complete, guard shield cylinder (15) promotes protective cover (16) and leaves polishing region, clamping cylinder (10) unclamps test article, the conveying roller (6) that test article is driven by reducing motor (7) is sent to next station.
Test article arrives axle box cleaning machine station (3), by lifting mechanism (29), test article is increased to clamping mechanism (26), clamping oil cylinder I (20) in clamping mechanism (26) drives baffle plate (19) clamping test article, in described switching mechanism (27), overturning oil cylinder (21) drives the test article conter clockwise of clamping in clamping mechanism (26) to overturn 90 ° and turn to wiper mechanism (28), in wiper mechanism (28), hoist cylinder (22) driven rotary motor (24) and upper nozzle (23) are moved downward to above test article, start cleaning, rotating machine (24) drives upper nozzle (23) to rotate, water pump is extracted water out and is rotated from upper nozzle (23) and lower nozzle (30) and spray from water tank.After cleaning, in wiper mechanism (28), hoist cylinder (22) driven rotary motor (24) and upper nozzle (23) move up and leave test article, in switching mechanism (27), overturning oil cylinder (21) drives the test article cw of clamping in clamping mechanism (26) to overturn 90 ° and turn to lifting mechanism (29), test article drops on the conveying roller (6) of axle box travel line (1) by lifting mechanism (29), and the conveying roller (6) that test article is driven by reducing motor (7) is sent to next station.
Test article arrives axle box endoporus scaling machine station (4), by lifting mechanism I (40), test article is increased to clamping mechanism I (44), by clamping oil cylinder II (34), baffle plate I (32) clamps test article, the overturning oil cylinder I (33) of switching mechanism I (41) drives the test article conter clockwise of clamping in clamping mechanism I (44) to overturn 90 ° and turn to derusting mechanism (43), described derusting mechanism (43) is by hoist cylinder I (35) driven rotary motor (36), rust cleaning dish (39), rust cleaning dish lift cylinder (37) is moved downward in axle box endoporus, rotation motor (36) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to rotate rust cleaning, rust cleaning dish lift cylinder (37) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to move up and down, such rust cleaning dish (39) can up and down and be rotating and thoroughly eliminate rust to test article endoporus.After rust cleaning, derusting mechanism (43) is driven to move up by hoist cylinder I (35) and leaves test article, overturning oil cylinder I (33) drives the test article cw of clamping in clamping mechanism I (44) to overturn 90 ° and turn to lifting mechanism I (40), lifting mechanism I (40) motoring ring test part drops to on the conveying roller (6) of axle box travel line (1), and the conveying roller (6) that test article is driven by reducing motor (7) is sent to next station.
Test article arrives axle box secondary cleaning machine station (5), axle box secondary cleaning machine station (5) implementing procedure and integrated model and axle box cleaning machine station (3) substantially identical, only cleaning liquid replaces to kerosene by the clear water of an axle box cleaning machine station (3), gets rusty with the axle box after exemption from inspection.

Claims (4)

1. a passenger train axle box maintenance travel line, is characterized in that: complete machine is made up of axle box travel line (1), axle box end face scaling machine station (2), axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5); Described axle box end face scaling machine station (2) is positioned at the initiating terminal of complete machine, is secondly axle box cleaning machine station (3), axle box endoporus scaling machine station (4), axle box secondary cleaning machine station (5); Described axle box travel line (1) runs through above four stations, test article is sent to above four stations and overhauls; Described axle box travel line (1) is made up of conveying roller (6), reducing motor (7), framework (8), described conveying roller (6) is positioned at framework (8) top, it is inner that described reducing motor (7) is positioned at framework (8), and described reducing motor (7) drives conveying roller (6) that test article is sent to next station.
2. passenger train axle box maintenance travel line according to claim 1, it is characterized in that described axle box end face scaling machine station (2) is by support (9), clamping cylinder (10), polishing pad rotating machine (11), polishing pad (12), brush (13), brush rotating machine (14), protective cover cylinder (15), protective cover (16) forms, described support (9) is positioned at axle box end face scaling machine station (2) bottom, described clamping cylinder (10) is positioned at support (9) top, it is middle with clamping cylinder (10) that described polishing pad (12) is positioned at protective cover (16), described protective cover cylinder (15) is positioned at protective cover (16) rear, promote protective cover (16) to move forward and backward, described brush rotating machine (14) is connected to brush (13) rear and drives brush (13) to rotate, described polishing pad rotating machine (11) is positioned at polishing pad (12) rear and drives polishing pad (12) to rotate, described brush (13) is placed in polishing pad (12) both sides.
3. passenger train axle box maintenance travel line according to claim 1, it is characterized in that described axle box cleaning machine station (3) is by framework I (25), lifting mechanism (29), clamping mechanism (26), switching mechanism (27), wiper mechanism (28) forms, and described lifting mechanism (29), clamping mechanism (26) lay respectively at above and below the middle conveying roller (6) of axle box travel line (1); Described clamping mechanism (26) is made up of clamping oil cylinder I (20), baffle plate (19), and described clamping oil cylinder I (20) drives baffle plate (19) movable clamping test article; Described switching mechanism (27) drives the test article conter clockwise of clamping in clamping mechanism (26) to overturn 90 ° primarily of overturning oil cylinder (21) and turn to wiper mechanism (28); Described wiper mechanism (28) is made up of hoist cylinder (22), rotating machine (24), upper nozzle (23), lower nozzle (30), described hoist cylinder (22) driven rotary motor (24) and upper nozzle (23) move up and down, described rotating machine (24) is connected to upper nozzle (23) top and drives upper nozzle (23) to rotate, and water pump is extracted water out and rotated from upper nozzle (23) and lower nozzle (30) and spray from water tank.
4. passenger train axle box maintenance travel line according to claim 1, it is characterized in that described axle box endoporus scaling machine station (4) is made up of framework (39), lifting mechanism I (40), switching mechanism I (41), derusting mechanism (43), clamping mechanism I (44), described lifting mechanism I (40) and clamping mechanism I (44) lay respectively at above and below the middle conveying roller (6) of axle box travel line (1), described clamping mechanism I (44) is made up of clamping oil cylinder II (34), baffle plate I (32), and described clamping oil cylinder II (34) drives baffle plate I (32) movable clamping test article, described switching mechanism I (41) drives the test article conter clockwise of clamping in clamping mechanism I (44) to overturn 90 ° primarily of overturning oil cylinder I (33) and turn to derusting mechanism (43), described derusting mechanism (43) is by hoist cylinder I (35), rotation motor (36), rust cleaning dish (39), rust cleaning dish lift cylinder (37) forms, described hoist cylinder I (35) drives derusting mechanism (43) to move up and down, described rotation motor (36) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to rotate rust cleaning, described rust cleaning dish lift cylinder (37) is positioned at rust cleaning dish (39) top and drives rust cleaning dish (39) to move up and down, such rust cleaning dish (39) can be rotating up and down to be eliminated rust to test article endoporus.
CN201520173216.8U 2015-03-19 2015-03-19 Passenger train axle box maintenance travel line Active CN204508049U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520173216.8U CN204508049U (en) 2015-03-19 2015-03-19 Passenger train axle box maintenance travel line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520173216.8U CN204508049U (en) 2015-03-19 2015-03-19 Passenger train axle box maintenance travel line

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CN204508049U true CN204508049U (en) 2015-07-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105032807A (en) * 2015-03-19 2015-11-11 齐齐哈尔四达铁路设备有限责任公司 Passenger train axle box overhaul conveying line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105032807A (en) * 2015-03-19 2015-11-11 齐齐哈尔四达铁路设备有限责任公司 Passenger train axle box overhaul conveying line

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