CN107931052A - A kind of passenger train axle box drying line - Google Patents
A kind of passenger train axle box drying line Download PDFInfo
- Publication number
- CN107931052A CN107931052A CN201711429131.1A CN201711429131A CN107931052A CN 107931052 A CN107931052 A CN 107931052A CN 201711429131 A CN201711429131 A CN 201711429131A CN 107931052 A CN107931052 A CN 107931052A
- Authority
- CN
- China
- Prior art keywords
- connecting rod
- driving
- drying
- conveyer belt
- turntable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of passenger train axle box drying line, it is related to railway equipment service technique field, including rack, conveyer belt, driving device and drying unit, conveyer belt forms supply line around gantry rotation, driving device driving conveyer belt rotates, and drying unit is arranged on above conveyer belt, and driving device includes sequentially connected driving motor, the first driving unit and the second driving unit, first driving unit connection driving motor, the second driving unit connect the first driving unit and conveyer belt.Present invention reduces fire hazard, avoids the injury to worker's body, while the degree of automation is high, obtains good drying effect, ensure that overhaul efficiency, improves production efficiency.
Description
Technical field
The present invention relates to railway equipment to overhaul field, more particularly to a kind of passenger train axle box drying line.
Background technology
As railway repeatedly raises speed, particularly in recent years to adapt to the fast development of Railway Freight Transport Market, shipping arranges
The speed-raising of car and starting building for high-speed railway, speed per hour 200km/h bullet trains put into effect, bring various car axle boxes
Maintenance amount is continuously increased, and existing maintenance intensity can not meet that allegro maintenance requires, especially in passenger train axle box
In maintenance, the mode that traditional artificial nature dries cannot meet growing maintenance requirement, while be easy to cause inspection
Place confusion is repaiied, is particularly difficult to control the generation of fire hazard, influences the health of worker.
Application publication number is that the Chinese invention patent application of CN105000383A discloses a kind of passenger train axle box drying
Pipeline, mainly solves the above problem, the application including main machine frame, drying line, drying chamber body and drying unit, this application
Another thinking is provided to solve the above problems.
The content of the invention
The shortcomings that present invention is directed to above-mentioned technical problem, overcomes the prior art, there is provided a kind of passenger train axle box drying line,
The axle box of drying to be painted is transported along pipeline system, is dried by professional equipment, ensures overhaul efficiency, reduces fire
Hidden danger, avoids the actual bodily harm to worker.
In order to solve the above technical problems, the present invention provides a kind of passenger train axle box drying line, including rack, transport
Band, driving device and drying unit, conveyer belt form supply line around gantry rotation, and driving device driving conveyer belt rotates, drying
Device is arranged on above conveyer belt, and driving device includes sequentially connected driving motor, the first driving unit and the second driving unit,
First driving unit connection driving motor, the second driving unit connect the first driving unit and conveyer belt, wherein:
First driving unit includes driving disc spacing pressing, clutch plate, and the center of driving disc spacing pressing is with driving the output terminal of motor to fix, driving disc spacing pressing bag
Circular turntable one is included, the edge of turntable one is equipped with the circular connecting portion of evagination, and connecting portion is equipped with the rotation section of cylinder,
Turntable one is equipped with co-axially fixed circular turntable two, and the diameter of turntable two is less than the diameter of turntable one, the edge of turntable two
Arc side one equipped with indent;The shape of clutch plate is:Four are set respectively on the perpendicular bisector on the adjacent both sides of square positioned at just
The rotation slot of square inner, the length of rotation slot are less than the half of the square length of side, and one end that rotation slot is located at outside is passed through
Wear square and positioned at one end of inner side to be semicircle, the width of rotation slot is the outer path length of rotation section;In the corner of square
The arc side two of indent is set respectively, arc side two is bonded completely with the outer edge of turntable two, arc while one with arc while two shapes it is identical, turn
Dynamic portion is located at the circle centre position of the circle at the place of arc side two;The setting of one surface of turntable is close in turntable two, clutch plate and rotation section.
Technique effect:The present invention devises a kind of passenger train axle box drying line, for the drying of passenger train axle box, by
Special construction is employed in driving device part so that conveyer belt discontinuity rotates, as long as designing the biography of driving device part
Dynamic relation, it becomes possible to make axle box stop and dry a period of time automatically after reaching in drying unit, then leave drying automatically again
Device, axle box can obtain the drying time of abundance, reach more preferable drying effect.Therefore, present invention reduces fire hazard,
The injury to worker's body is avoided, while the degree of automation is high, obtains good drying effect, ensure that overhaul efficiency,
Improve production efficiency.
The technical solution that further limits of the present invention is:
Further, the second driving unit includes gear one, gear two, chain and two belt wheels, and gear one and clutch plate are coaxial
Fixed, gear one is connected with gear two by chain, and the both ends of two belt wheel difference connected conveyer belts, belt wheel and gear two are coaxial
It is fixed.
A kind of preceding passenger train axle box drying line, drying unit include drying baker, and a drying baker bottom part is
Conveyer belt, remainder are set to drying station, and the side of drying station is equipped with manipulator;Drying station is equipped with wabbler mechanism, wobbler
Structure includes being used for two supporting parts for placing axle box, and when wabbler mechanism moves, supporting part is in same level in-plane moving and guarantor
Hold opposing stationary.
A kind of preceding passenger train axle box drying line, wabbler mechanism further include swing motor, gear shaft, toothed disc,
Link assembly and fixed part, one end of gear shaft and the output terminal of swing motor are fixed, its other end is fixed with fixed part;Gear
Axis and toothed disc engagement;Link assembly includes connecting rod one, connecting rod two, connecting rod three, connecting rod four, connecting rod five and connecting rod six, connecting rod one,
Connecting rod two, connecting rod three, connecting rod four and connecting rod five are rotatablely connected successively;One end of connecting rod six is fixed on toothed disc, its other end
It is rotatablely connected with connecting rod four;Connecting rod one, connecting rod two and fixed part are rotationally connected with same position, connecting rod four, connecting rod five and fixation
Portion is rotationally connected with same position;Supporting part is fixed on connecting rod one and connecting rod five.
A kind of preceding passenger train axle box drying line, drying chamber interior wall are laid with infrared hot plate.
A kind of preceding passenger train axle box drying line, further includes Automatic Centering Control, driving motor, swing motor and
Manipulator is controlled by Automatic Centering Control.
A kind of preceding passenger train axle box drying line, manipulator are equipped with infrared sensor, infrared sensor and oneself
Dynamic control centre's connection.
The beneficial effects of the invention are as follows:
(1)The present invention sets wabbler mechanism and manipulator inside drying unit, after axle box enters in drying baker, using waving
Mechanism increases the drying heating surface area of axle box, so that axle box is dried more thoroughly and evenly;
(2)The present invention sets Automatic Centering Control, improves the degree of automation of passenger train axle box drying line, reduces hand labor
Intensity, improves production efficiency;
(3)The present invention sets infrared sensor on a robotic arm, for detecting whether there is axle box to reach in drying baker, improves machinery
The operating accuracy of hand, reduces equipment failure rate, improves equipment safety in operation.
Brief description of the drawings
Fig. 1 is the overall schematic of the present embodiment;
Fig. 2 is driving device schematic diagram in the present embodiment;
Fig. 3 is drying unit schematic diagram in the present embodiment;
Fig. 4 is wabbler mechanism schematic diagram in the present embodiment;
Wherein:1st, rack;2nd, conveyer belt;3rd, drying unit;301st, drying baker;3011st, drying station;302nd, infrared hot plate;4、
Drive motor;5th, the first driving unit;501st, driving disc spacing pressing;5011st, turntable one;5012nd, connecting portion;5013rd, rotation section;5014、
Turntable two;5015th, arc side one;502nd, clutch plate;5021st, rotation slot;5022nd, arc side two;6th, the second driving unit;601st, gear
One;602nd, gear two;603rd, chain;604th, belt wheel;7th, manipulator;8th, wabbler mechanism;801st, supporting part;802nd, swing motor;
803rd, gear shaft;804th, toothed disc;805th, fixed part;806th, connecting rod one;807th, connecting rod two;808th, connecting rod three;809th, connecting rod four;
810th, connecting rod five;811st, connecting rod six;9th, infrared sensor.
Embodiment
A kind of passenger train axle box drying line provided in this embodiment, structure as shown in Figs 1-4, including rack 1, conveyer belt
2nd, driving device and drying unit 3.Conveyer belt 2 rotates around rack 1 and forms supply line, and driving device driving conveyer belt 2 rotates, and dries
Equipment for drying 3 is arranged on the top of conveyer belt 2.
Driving device includes sequentially connected driving motor 4, the first driving unit 5 and the second driving unit 6, the first driving
The connection driving motor 4 of unit 5, the second driving unit 6 connect the first driving unit 5 and conveyer belt 2.
First driving unit 5 includes driving disc spacing pressing 501, clutch plate 502.The center of driving disc spacing pressing 501 and the output of driving motor 4
End is fixed, and driving disc spacing pressing 501 includes circular turntable 1, and the edge of turntable 1 is equipped with the circular connecting portion of evagination
5012, connecting portion 5012 is equipped with the rotation section 5013 of cylinder;Turntable 1 is equipped with co-axially fixed circular turntable
2 5014, the diameter of turntable 2 5014 is less than the diameter of turntable 1, and the edge of turntable 2 5014 is equipped with the arc side one of indent
5015.The shape of clutch plate 502 is:Four are set respectively on the perpendicular bisector on the adjacent both sides of square positioned at square interior
Rotation slot 5021, the length of rotation slot 5021 are less than the half of the square length of side, and rotation slot 5021 is located at the one end in outside
It is semicircle through square and positioned at one end of inner side, the width of rotation slot 5021 is the outer path length of rotation section 5013;Just
Square corner sets the arc side 2 5022 of indent respectively, and arc side 2 5022 is bonded completely with the outer edge of turntable 2 5014, arc
While 1 with arc while 2 5022 shapes it is identical, rotation section 5013 is located at the circle centre position of the circle where arc side 2 5022.Turntable two
5014th, the setting of one 5011 surface of turntable is close in clutch plate 502 and rotation section 5013.
Second driving unit 6 includes gear 1, gear 2 602, chain 603 and two belt wheels 604, gear 1 with
Clutch plate 502 is coaxially fixed, and gear 1 and gear 2 602 are connected by chain 603, and two belt wheels 604 distinguish connection transportation
With 2 both ends, belt wheel 604 is coaxial fixed with gear 2 602.
Drying unit 3 includes drying baker 301, and 301 inner wall of drying baker is laid with infrared hot plate 302.301 bottom of drying baker
A part is conveyer belt 2, and remainder is set to drying station 3011, and the side of drying station 3011 is equipped with manipulator 7.Drying station 3011
Wabbler mechanism 8 is equipped with, wabbler mechanism 8 includes being used for two supporting parts 801 for placing axle box, further includes swing motor 802, tooth
Wheel shaft 803, toothed disc 804, link assembly and fixed part 805.One end of gear shaft 803 and the output terminal of swing motor 802 are consolidated
Fixed, its other end is fixed with fixed part 805;Gear shaft 803 and toothed disc 804 engage;Link assembly includes connecting rod 1, connects
Bar 2 807, connecting rod 3 808, connecting rod 4 809, connecting rod 5 810 and connecting rod 6 811, connecting rod 1, connecting rod 2 807, connecting rod three
808th, connecting rod 4 809 and connecting rod 5 810 are rotatablely connected successively;One end of connecting rod 6 811 is fixed on toothed disc 804, its is another
End is rotatablely connected with connecting rod 4 809;Connecting rod 1, connecting rod 2 807 and fixed part 805 are rotationally connected with same position, connecting rod four
809th, connecting rod 5 810 and fixed part 805 are rotationally connected with same position;Supporting part 801 is fixed on connecting rod 1 and connecting rod five
On 810, when wabbler mechanism 8 moves, supporting part 801 is in same level in-plane moving and keeps opposing stationary.
Automatic Centering Control is further included, manipulator 7 is equipped with infrared sensor 9, driving motor 4, swing motor 802, machine
Tool hand 7 and infrared sensor 9 are controlled by Automatic Centering Control.
Under the control of Automatic Centering Control, driving motor 4 rotates, and driving disc spacing pressing 501 drives 502 discontinuity of clutch plate to turn
It is dynamic, so that conveyer belt rotates and is fed forward car axle box at regular intervals;When car axle box moves to drying baker 301
When interior, infrared sensor 9 detects its position and transmits a signal to Automatic Centering Control, and Automatic Centering Control is to manipulator 7
Instruction is sent, axle box is moved into place the supporting part 801 of the wabbler mechanism 8 above drying station 3011 by manipulator 7 from conveyer belt 2
On;802 gear shaft 803 of swing motor rotates to be driven supporting part 801 to be moved in same level and keeps phase at the same time indirectly
To static, so as to ensure axle box smooth motion;After drying a period of time, axle box is removed and puts back to conveyer belt 2 by manipulator 7 again
On;Conveyer belt 2 continues forward, to leave drying baker 301;Next axle box is dried into drying baker 301.In the process, driving electricity
Machine 4 can directly be controlled by Automatic Centering Control and carry out interruption sex work, can also be always maintained at working status, and pass through driving completely
The structure size of the rotating speed of motor 4, driving disc spacing pressing 501 and clutch plate 502 controls the movement duration of conveyer belt 2 and stops duration.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape
Into technical solution, all fall within the protection domains of application claims.
Claims (6)
1. a kind of passenger train axle box drying line, including rack(1), conveyer belt(2), driving device and drying unit(3), it is described
Conveyer belt(2)Around the rack(1)Rotation forms supply line, and the driving device drives the conveyer belt(2)Rotate, the baking
Equipment for drying(3)Arranged on the conveyer belt(2)On, it is characterised in that:The driving device includes sequentially connected driving motor
(4), the first driving unit(5)With the second driving unit(6), first driving unit(5)Connect the driving motor(4),
Second driving unit(6)Connect first driving unit(5)With the conveyer belt(2), wherein:
First driving unit(5)Including driving disc spacing pressing(501), clutch plate(502), the driving disc spacing pressing(501)Center and institute
State driving motor(4)Output terminal fix, the driving disc spacing pressing(501)Including circular turntable one(5011), the turntable one
(5011)Edge be equipped with evagination circular connecting portion(5012), the connecting portion(5012)It is equipped with the rotation section of cylinder
(5013), the turntable one(5011)It is equipped with co-axially fixed circular turntable two(5014), the turntable two(5014)'s
Diameter is less than the turntable one(5011)Diameter, the turntable two(5014)Edge be equipped with indent arc side one(5015);
The clutch plate(502)Shape be:Four are set to be located at square interior respectively on the perpendicular bisector on the adjacent both sides of square
Rotation slot(5021), the rotation slot(5021)Length be less than the half of the square length of side, the rotation slot
(5021)Positioned at the one end in outside through square and positioned at one end of inner side to be semicircle, the rotation slot(5021)Width
For the rotation section(5013)Outer path length;In the corner of square, the arc side two of indent is set respectively(5022), the arc side
Two(5022)With the turntable two(5014)Outer edge be bonded completely, the arc side one(5015)With the arc side two(5022)
Shape is identical, the rotation section(5013)Positioned at the arc side two(5022)The circle centre position of the circle at place;The turntable two
(5014), clutch plate(502)And rotation section(5013)It is close to the turntable one(5011)Surface is set.
A kind of 2. passenger train axle box drying line according to claim 1, it is characterised in that:Second driving unit
(6)Including gear one(601), gear two(602), chain(603)With two belt wheels(604), the gear one(601)With it is described
Clutch plate(502)It is coaxial fixed, the gear one(601)With gear two(602)Pass through the chain(603)Connection, two institutes
State belt wheel(604)The conveyer belt is connected respectively(2)Both ends, the belt wheel(604)With the gear two(602)It is coaxial solid
It is fixed.
A kind of 3. passenger train axle box drying line according to claim 1, it is characterised in that:The drying unit(3)Bag
Include drying baker(301), the drying baker(301)A bottom part is the conveyer belt(2), remainder is set to drying station
(3011), the drying station(3011)Side be equipped with manipulator(7);The drying station(3011)It is equipped with wabbler mechanism(8),
The wabbler mechanism(8)Including two supporting parts for being used for horizontal positioned axle box(801), when the wabbler mechanism(8)During movement,
The supporting part(801)In same level in-plane moving and keep opposing stationary.
A kind of 4. passenger train axle box drying line according to claim 3, it is characterised in that:The wabbler mechanism(8)Also
Including swing motor(802), gear shaft(803), toothed disc(804), link assembly and fixed part(805), the gear shaft
(803)One end and the swing motor(802)Output terminal fix, its other end and the fixed part(805)It is fixed;It is described
Gear shaft(803)With the toothed disc(804)Engagement;The link assembly includes connecting rod one(806), connecting rod two(807), connecting rod
Three(808), connecting rod four(809), connecting rod five(810)With connecting rod six(811), the connecting rod one(806), connecting rod two(807), connecting rod
Three(808), connecting rod four(809)With connecting rod five(810)It is rotatablely connected successively;The connecting rod six(811)One end be fixed on it is described
Toothed disc(804)On, its other end and connecting rod four(809)Rotation connection;The connecting rod one(806), connecting rod two(807)With it is described
Fixed part(805)It is rotationally connected with same position, the connecting rod four(809), connecting rod five(810)With the fixed part(805)Turn
It is dynamic to be connected to same position;The supporting part(801)It is fixed on the connecting rod one(806)With connecting rod five(810)On.
A kind of 5. passenger train axle box drying line according to claim 3, it is characterised in that:The drying baker(301)It is interior
Wall is laid with infrared hot plate(302).
A kind of 6. passenger train axle box drying line according to claim 3, it is characterised in that:Further include in automatically controlling
The heart, the driving motor(4), swing motor(802)And manipulator(7)It is controlled by the Automatic Centering Control.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711429131.1A CN107931052A (en) | 2017-12-26 | 2017-12-26 | A kind of passenger train axle box drying line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711429131.1A CN107931052A (en) | 2017-12-26 | 2017-12-26 | A kind of passenger train axle box drying line |
Publications (1)
Publication Number | Publication Date |
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CN107931052A true CN107931052A (en) | 2018-04-20 |
Family
ID=61940190
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201711429131.1A Withdrawn CN107931052A (en) | 2017-12-26 | 2017-12-26 | A kind of passenger train axle box drying line |
Country Status (1)
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CN (1) | CN107931052A (en) |
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---|---|---|---|---|
CN2559276Y (en) * | 2002-08-18 | 2003-07-09 | 刘宗贵 | Automatic baby's cradle |
US20070079526A1 (en) * | 2005-10-12 | 2007-04-12 | Bsh Bosch Und Siemens Hausgerate Gmbh | Domestic dryer and method for detecting a rotary movement of a drum |
CN204508049U (en) * | 2015-03-19 | 2015-07-29 | 齐齐哈尔四达铁路设备有限责任公司 | Passenger train axle box maintenance travel line |
CN105000383A (en) * | 2015-05-14 | 2015-10-28 | 齐齐哈尔四达铁路设备有限责任公司 | Railway passenger car axle box drying conveying line |
CN105363716A (en) * | 2015-11-28 | 2016-03-02 | 重庆顺泰食品有限公司 | Intermittent washing and drying machine |
CN205833787U (en) * | 2016-07-30 | 2016-12-28 | 陈华强 | It is applied to basketry and cleans the rotary basketry drying unit of all-in-one |
CN106868965A (en) * | 2017-03-17 | 2017-06-20 | 苏州贝尔纳德铁路设备有限公司 | A kind of internal combustion switches rail level refiner is driven lowering or hoisting gear |
CN107309119A (en) * | 2017-08-24 | 2017-11-03 | 安吉县怡成竹木工艺品厂 | A kind of bamboo and wood toy spray painting drying unit |
CN107314655A (en) * | 2017-08-05 | 2017-11-03 | 福建铁工机智能机器人有限公司 | A kind of intelligent sole drying production system and its production technology |
KR20170129407A (en) * | 2016-05-17 | 2017-11-27 | 유한회사 진성 | laver drying machine |
CN207963412U (en) * | 2017-12-26 | 2018-10-12 | 苏州贝尔纳德铁路设备有限公司 | Passenger train axle box drying line |
-
2017
- 2017-12-26 CN CN201711429131.1A patent/CN107931052A/en not_active Withdrawn
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2559276Y (en) * | 2002-08-18 | 2003-07-09 | 刘宗贵 | Automatic baby's cradle |
US20070079526A1 (en) * | 2005-10-12 | 2007-04-12 | Bsh Bosch Und Siemens Hausgerate Gmbh | Domestic dryer and method for detecting a rotary movement of a drum |
CN204508049U (en) * | 2015-03-19 | 2015-07-29 | 齐齐哈尔四达铁路设备有限责任公司 | Passenger train axle box maintenance travel line |
CN105000383A (en) * | 2015-05-14 | 2015-10-28 | 齐齐哈尔四达铁路设备有限责任公司 | Railway passenger car axle box drying conveying line |
CN105363716A (en) * | 2015-11-28 | 2016-03-02 | 重庆顺泰食品有限公司 | Intermittent washing and drying machine |
KR20170129407A (en) * | 2016-05-17 | 2017-11-27 | 유한회사 진성 | laver drying machine |
CN205833787U (en) * | 2016-07-30 | 2016-12-28 | 陈华强 | It is applied to basketry and cleans the rotary basketry drying unit of all-in-one |
CN106868965A (en) * | 2017-03-17 | 2017-06-20 | 苏州贝尔纳德铁路设备有限公司 | A kind of internal combustion switches rail level refiner is driven lowering or hoisting gear |
CN107314655A (en) * | 2017-08-05 | 2017-11-03 | 福建铁工机智能机器人有限公司 | A kind of intelligent sole drying production system and its production technology |
CN107309119A (en) * | 2017-08-24 | 2017-11-03 | 安吉县怡成竹木工艺品厂 | A kind of bamboo and wood toy spray painting drying unit |
CN207963412U (en) * | 2017-12-26 | 2018-10-12 | 苏州贝尔纳德铁路设备有限公司 | Passenger train axle box drying line |
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Application publication date: 20180420 |
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