CN101298075B - System for processing steel drum renovation - Google Patents
System for processing steel drum renovation Download PDFInfo
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- CN101298075B CN101298075B CN2008100535148A CN200810053514A CN101298075B CN 101298075 B CN101298075 B CN 101298075B CN 2008100535148 A CN2008100535148 A CN 2008100535148A CN 200810053514 A CN200810053514 A CN 200810053514A CN 101298075 B CN101298075 B CN 101298075B
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- barrel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 45
- 239000010959 steel Substances 0.000 title claims abstract description 45
- 238000009418 renovation Methods 0.000 title description 2
- 230000005540 biological transmission Effects 0.000 claims description 73
- 238000006073 displacement reaction Methods 0.000 claims description 33
- 230000003028 elevating effect Effects 0.000 claims description 31
- 210000000078 claw Anatomy 0.000 claims description 29
- 239000000428 dust Substances 0.000 claims description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 230000001413 cellular effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 13
- 238000005201 scrubbing Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000001680 brushing effect Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000001174 ascending effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000009419 refurbishment Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a processing system for renewing steel barrels, which aims at providing a processing system that carries out flaming and scrubbing separately, has high reliability of barrel shift and is convenient to use and beneficial to environment protection in renewing steel barrels. The processing system comprises at least one group of barrel brushing system composed of a barrel brushing unit and a barrel holding unit, at least one group of flaming system composed of a flaming unit and a holding unit and a shift unit for ascending and descending the barrels which comprise a barrel supporting bracket; at least two groups of barrel supporting shafts are arranged on the barrel supporting bracket; each barrel supporting shaft is provided with a barrel supporting wheel which can freely rotate; the barrel supporting bracket is connected with the barrel ascending and descending mechanism which is arranged on an upper layer bracket; the upper layer bracket is connected with a longitudinal drive mechanism and a horizontal drive mechanism of the upper layer bracket; a middle layer bracket is connected with a horizontal drive mechanism of the middle layer bracket. The flaming and scrubbing of the system are carried out at different working stations, thereby increasing the safety of the production, improving the operating environment for production; the shift movement is of high reliability and accurate; productivity is increased.
Description
Technical field
The present invention relates to a kind of face-lifting processing system of steel drum.
Background technology
In the manufacturing enterprise of oil, coating and some chemical fields, often need to use metal drum to come the splendid attire product.In order to cut the waste and to satisfy environmental protection requirement, after using the last metal drum in back to reclaim renovation, product utilizes again.Present face-lifting processing system of steel drum complex structure, flame carry out with scrubbing on same station, and be dangerous high.And bucket is the displacement mode that bucket pushes away bucket by a last station to next station in the refurbishment process, and the frequent phenomenon that the bucket dislocation takes place is used inconvenience, has influenced the raising of production efficiency.
Summary of the invention
The present invention is in order to overcome weak point of the prior art, a kind of reasonable in design to be provided, and flame is carried out with scrubbing respectively, and bucket displacement reliability height is easy to use, environmentally friendly face-lifting processing system of steel drum.
The present invention is achieved through the following technical solutions:
A kind of face-lifting processing system of steel drum, it is characterized in that, comprise at least one group of bucket-brushing system, at least one group of flame system, barrel lifting and translocating unit of being made up of flame unit and card bucket unit of being made up of brush bucket unit and card bucket unit, the card bucket unit in the bucket-brushing system is identical with card bucket cellular construction in the flame system;
Described brush bucket unit comprises the brush bucket trailer that is arranged on the mainframe, described brush bucket trailer is provided with brush bucket axle and brush bucket axle rotary electric machine, described brush bucket axle rotary electric machine is connected with brush bucket axle by transmission mechanism, be fixedly connected with brush bucket head in the end of brush bucket axle, described brush bucket trailer is connected with brush bucket trailer driving mechanism; Described brush bucket trailer lower end be provided be fixed on mainframe on the guide wheel that matches of guide rail;
Described flame unit comprises the flame sleeve that is fixed on the flame trailer, and described flame trailer is connected with flame trailer driving mechanism, the lower end of flame trailer be provided be fixed on mainframe on the guide wheel that matches of guide rail; Be provided with gas pipeline in the flame sleeve, the end of described gas pipeline is fixedly connected with bocca, is fixed with fireguard at the front end of flame sleeve;
Described card bucket unit comprises and is arranged on the card bucket mechanism on the card bucket support or inhales a bucket mechanism, described card bucket mechanism or inhale bucket mechanism and be connected with a barrel electric rotating machine on being fixed on card barrel support by transmission mechanism;
Described bucket lifting and translocating unit comprises the prop barrel support, is provided with at least two group prop barrel axles by pedestal on the prop barrel support, and each prop barrel axle is provided with prop barrel wheel free to rotate; Described prop barrel support is connected with barrel elevator structure on being fixed on upper layer bracket; Described upper layer bracket is connected with upper layer bracket transverse shift driving mechanism with upper layer bracket vertical shift driving mechanism; The lower end of described upper layer bracket is provided with the guide wheel that matches with guide rail on the middle layer bracket, and described middle layer bracket is connected with the middle layer bracket transversal driving mechanism, and the lower end of described middle layer bracket is provided with the guide wheel that matches with guide rail on the lower floor support.
Be fixed with dust excluding hood on mainframe, an end of described dust excluding hood is provided with into bung, is provided with air-vent on the dust excluding hood top with brush bucket head and flame barrel forward end relevant position, and air-vent is connected with air-introduced machine by pipeline.
Described card bucket support is fixed on the lower floor support, and lower floor support is connected with whole transverse shift driving mechanism, and described lower floor support reaches the guide rail that matches with guide wheel by guide wheel and places on the mainframe.
Described brush bucket trailer driving mechanism comprises brush bucket trailer drive motors, described brush bucket trailer drive motors is connected with driving gear shaft on being fixed on brush barrel trailer by transmission mechanism, the two ends of described driving gear shaft are connected with driving gear respectively, lower end at brush bucket trailer is provided with the passive tooth wheel shaft, the two ends of described passive tooth wheel shaft are connected with driven gear respectively, described driving gear and driven gear respectively be fixed on mainframe on tooth bar be meshed; Described flame trailer driving mechanism is the cylinder driving mechanism.
Described barrel elevator structure comprises the prop barrel support lifting motor that is fixed on the upper layer bracket, described prop barrel support lifting motor is connected with the elevating screw axle by transmission mechanism, described upper layer bracket is provided with the elevating lever of fixedlying connected with the prop barrel support, is fixed with the transmission arm that is connected with the elevating screw male thread on the described elevating lever.
When adopting many group brush buckets unit, prop barrel support lifting motor is connected with a plurality of elevating screw axles respectively by the transmission mechanism of being made up of bevel gear group and lifting power transmission shaft, and the transmission arm that each elevating screw axle passes through separately is connected with separately elevating lever.
Described card bucket unit comprises the holder that is fixed on the card bucket support, in holder, be fixed with Hollow Transmission Shafts by angular contact ball bearing, described Hollow Transmission Shafts one end is connected with rotary electric machine by transmission mechanism, and the other end rotates transmission arm with at least three claws and is connected; In Hollow Transmission Shafts, be provided with movable axis, one end of described movable axis is connected with the claw terminal pad by bearing fixing, on the other end of movable axis, be with draw back plate, the locknut location of described draw back plate by being positioned at the draw back plate both sides and being connected with movable axis, described draw back plate is connected with the piston rod of cylinder; Be connected with the claw that is rotatably connected with claw rotation transmission arm by shipping and reselling on another market on the circumference of described claw terminal pad, on movable axis, be fixed with the Hollow Transmission Shafts positioning sleeve respectively with corresponding position, Hollow Transmission Shafts two ends; On card bucket support, be fixed with a barrel limiting plate.
Be fixed with limiting plate on movable axis, the side of described limiting plate is provided with the adjustment locknut; Be fixedly connected with transiting rod on the piston rod of cylinder, described transiting rod is connected with draw back plate by bolt, and the screw of bolt junction is long screw; The locknut of described draw back plate both sides is provided with the jackscrew of radially installing along movable axis.
Described upper layer bracket vertical shift driving mechanism comprises the vertical shift motor, described vertical shift motor is connected with active displacement axle on being arranged on upper layer bracket by transmission mechanism, the two ends of described active displacement axle are connected with driving gear respectively, be provided with driven displacement axle in the upper layer bracket lower end, the two ends of described driven displacement axle are connected with driven gear respectively, and described driving gear and driven gear mesh with the tooth bar that is fixed on the middle layer bracket respectively.
Described upper layer bracket transverse shift driving mechanism comprises the upper layer bracket transverse shift drive motors that is fixed on the lower floor support, described upper layer bracket transverse shift drive motors is connected with upper layer bracket transverse shift lead screw shaft by transmission mechanism, is fixed with the displacement nut that is threaded with upper layer bracket transverse shift lead screw shaft on middle layer bracket; Described whole transverse shift driving mechanism comprises whole transverse shift drive motors, described whole transverse shift drive motors is connected with whole transverse shift lead screw shaft by transmission mechanism, is fixed with the displacement nut that is threaded with described whole transverse shift lead screw shaft on lower floor support.
The present invention has following technique effect:
Flame in the face-lifting processing system of steel drum of the present invention is carried out respectively with scrubbing at different stations, has improved the security of producing, and has improved the production operation environment.The displacement mode that the bucket displacing part adopts the prop barrel support to combine with displacement support and displacement driving mechanism, shift motion reliability height, action accurately can avoid taking place in the shifting process phenomenon of drum and bucket dislocation, help ensureing carrying out continuously of production, enhance productivity.And, increased dust excluding hood, help the discharging of various dust, satisfied environmental requirement.Simultaneously, the appropriate design by rational in infrastructure to each several part makes operation more simple and convenient.
Description of drawings
Fig. 1 is the vertical view of face-lifting processing system of steel drum of the present invention;
Fig. 2 is the front view of face-lifting processing system of steel drum of the present invention;
Fig. 3 is the A-A cutaway view,
Fig. 4 is the B-B right view;
Fig. 5 is the schematic diagram of bucket lifting and translocating unit;
Fig. 6 is the structural representation of jig.
The specific embodiment
Below in conjunction with the drawings and specific embodiments to the detailed description of the invention.
The schematic diagram of face-lifting processing system of steel drum of the present invention such as Fig. 1, Fig. 2, Fig. 3, shown in Figure 4 comprise at least one group of bucket-brushing system, at least one group of flame system, bucket lifting and translocating unit of being made up of flame unit 3 and card bucket unit 98 of being made up of brush bucket unit 10 and card bucket unit 9.When adopting multistation, the alternate layout of bucket-brushing system with the flame system, first station is the flame system, and second station is a brushing system, and the 3rd station is the flame system, and the 4th station is a brushing system, arranges according to this.Card bucket unit in the bucket-brushing system is identical with card bucket cellular construction in the flame system.
Described brush bucket unit comprises the brush bucket trailer 14 that is arranged on the mainframe 1, and brush bucket trailer 14 is provided with brush bucket axle 18 and brush bucket axle rotary electric machine 32, and brush bucket axle 18 can be fixed on the brush bucket trailer by pedestal.Brush bucket axle rotary electric machine 32 is connected with brush bucket axle 18 by transmission mechanism, and the transmission mechanism between brush bucket axle rotary electric machine and the brush bucket axle can adopt any in belt gear, gear drive, the chain-drive mechanism.Preferably adopt belt gear.Be fixedly connected with brush bucket 19 in the end of brush bucket axle, brush bucket trailer is connected with a brush barrel trailer driving mechanism.For the stability of moving, brush bucket trailer lower end be provided be fixed on mainframe on the guide wheel 15 that matches of guide rail 16.Brush bucket trailer driving mechanism drives brush bucket trailer along guide rail movement, thereby makes brush bucket axle, brush bucket axle rotary electric machine, first the motion of brush bucket that is positioned on the brush bucket trailer.Wherein, brush bucket trailer driving mechanism can adopt any in hydraulic drive mechanism, the electric driver mechanism.When adopting electric driver mechanism, also can adopt multiple drives structure.Brush bucket trailer driving mechanism in the present embodiment comprises brush bucket trailer drive motors 12, brush bucket trailer drive motors 12 is connected with driving gear shaft 63 on being fixed on brush barrel trailer by transmission mechanism, the two ends of driving gear shaft 63 are connected with driving gear 33 respectively, lower end at brush bucket trailer is provided with the passive tooth wheel shaft, the two ends of passive tooth wheel shaft are connected with driven gear 31 respectively, driving gear and driven gear respectively be fixed on mainframe on tooth bar 17 be meshed.Transmission mechanism between brush bucket trailer drive motors and the driving gear shaft that is fixed on the brush barrel trailer can be in belt gear, gear drive, the chain-drive mechanism any.Preferably adopt by drive sprocket 13, chain and the chain-drive mechanism formed by movable sprocket 11.
Described flame unit comprises the flame sleeve 5 that is fixed on the flame trailer 4, and the flame trailer is connected with flame trailer driving mechanism, the lower end of flame trailer be provided be fixed on mainframe on the guide wheel 64 that matches of guide rail 65.Be provided with gas pipeline in the flame sleeve, the end of described gas pipeline is fixedly connected with bocca, is fixed with fireguard 7 at the front end of flame sleeve.In order to satisfy the requirement that F.F. goes out soon, described flame trailer driving mechanism is the cylinder driving mechanism, and cylinder 2 is fixed on the mainframe 1.Cylinder drives the motion of flame trailer, thereby drives the motion of flame sleeve, and the flame sleeve is entered in the pending bucket fast, makes the waste combustion in the bucket, perhaps bucket is heated, and is beneficial to scrub processing.
Described card bucket unit comprises and is arranged on the card bucket mechanism on the card bucket support 23 or inhales a bucket mechanism, described card bucket mechanism or inhale bucket mechanism and be connected with a barrel electric rotating machine 24 on being fixed on card barrel support by transmission mechanism.Described card bucket mechanism or to inhale bucket mechanism be multijaw jig, chuck, sucker, have in the suction bucket dish etc. of electromagnet any.Adopt the multijaw jig in the present embodiment.The schematic diagram of the jig of present embodiment as shown in Figure 6, comprise the holder 70 that is fixed on the card bucket support 23, jig in holder 70, be fixed with Hollow Transmission Shafts 71 by angular contact ball bearing 69,72, Hollow Transmission Shafts 71 1 ends are connected with bucket electric rotating machine 24 by transmission mechanism 74, and the other end rotates transmission arm 67 with at least three claws and is connected.Described transmission mechanism can be in gear drive, belt gear or the chain-drive mechanism any, is preferably chain-drive mechanism.In Hollow Transmission Shafts 71, be provided with movable axis 83, one end of movable axis 83 is connected with claw terminal pad 84 by bearing fixing, on the other end of movable axis, be with draw back plate 79, positioning sleeve 77,78 location of draw back plate 79 by being positioned at the draw back plate both sides and fixedlying connected with movable axis, draw back plate 79 is connected with the piston rod of cylinder 82.Be connected with claw 66 by shipping and reselling on another market on the circumference of claw terminal pad 84, claw 66 is rotatably connected by bearing pin and rotation transmission arm 67.On movable axis 83, be fixed with Hollow Transmission Shafts positioning sleeve 68,73 respectively with corresponding position, Hollow Transmission Shafts 71 two ends.In order to improve the reliability of work, the quantity that claw rotates transmission arm and claw is generally 3-5.Spacing for bucket being carried out when the push-and-pull bucket, on card bucket support 23, be fixed with barrel limiting plate 22.
Regulate for convenience, be fixed with limiting plate 75 on movable axis 83, the side of limiting plate 75 is provided with adjusts locknut 76, by regulating the position of limiting plate 75 on movable axis, can regulate the open angle of claw.Be fixedly connected with transiting rod 81 on the piston rod of cylinder, transiting rod 81 is connected with draw back plate 79 by bolt 80, and the screw of bolt junction is long screw, by regulating the position of bolt 80 in long screw, can regulate the position of draw back plate and movable axis.The locknut 77,78 of described draw back plate 79 both sides is provided with the jackscrew of radially installing along movable axis, can regulate the centre distance of locknut and movable axis.
During use, cylinder action drives the claw terminal pad by movable axis, make claw by and the claw terminal pad between ship and resell on another market and and the bearing pin that rotates between the transmission arm of claw rotate, thereby realize the chucking action.Start the bucket electric rotating machine, drive Hollow Transmission Shafts by transmission mechanism and rotate, Hollow Transmission Shafts drive claw rotates transmission arm and claw rotates.Scrub finish after, a bucket electric rotating machine stops, cylinder resets, and drives the claw terminal pad by movable axis, make claw by and the claw terminal pad between ship and resell on another market and and the bearing pin that rotates between the transmission arm of claw rotate, claw unclamps.
The schematic diagram of described bucket lifting and translocating unit comprises prop barrel support 21 as shown in Figure 5, is provided with at least two group prop barrel axles 47 by pedestal on prop barrel support 21, and each prop barrel axle is provided with prop barrel wheel 46,48 free to rotate.The quantity of prop barrel axle determines that according to the station quantity of arranging on the mainframe per two prop barrel axles are formed bucket of one group of holder, and the quantity of prop barrel axle Duo one group of prop barrel axle than station quantity, the bucket of waiting to renovate processing on the one group of prop barrel axle that has more is used to hold newly.Described prop barrel support 21 is connected with barrel elevator structure on being fixed on upper layer bracket 20.In order to realize the vertical and horizontal displacement of bucket, described upper layer bracket is connected with upper layer bracket transverse shift driving mechanism with upper layer bracket vertical shift driving mechanism respectively.The lower end of described upper layer bracket 20 is provided with the guide wheel 52 that matches with guide rail 53 on the middle layer bracket 26, and upper layer bracket 20 places on the middle layer bracket 26 by guide wheel 52, and along the guide rail movement on the middle layer bracket.Described middle layer bracket is connected with the middle layer bracket transversal driving mechanism, and the lower end of described middle layer bracket is provided with the guide wheel 38 that matches with guide rail 40 on the lower floor support 27, and middle layer bracket places on the lower floor support by guide wheel, and along the guide rail movement on the lower floor support.
Described lift drive mechanism can adopt any in cylinder driving elevating mechanism, hydraulic-driven elevating mechanism, the electricity driving elevating mechanism.When adopting electricity to drive elevating mechanism, also can adopt multiple driving lifting structure.Lift drive mechanism in the present embodiment comprises the prop barrel support lifting motor 34 that is fixed on the upper layer bracket 20, prop barrel support lifting motor 34 is connected with elevating screw axle 44 by transmission mechanism, upper layer bracket 20 is provided with the elevating lever 50 of fixedlying connected with prop barrel support 21, is fixed with the transmission arm 45 that is connected with the elevating screw male thread on the elevating lever 50.When adopting many group brush buckets unit, the prop barrel support is long, for the lifting stability of transmission, at multiple spot elevating lever is set, and realizes the multiple spot lifting.Concrete structure is: prop barrel support lifting motor is connected with a plurality of elevating screw axles 44 respectively by the transmission mechanism be made up of bevel gear group 57 and lifting power transmission shaft 56, and the transmission arm that each elevating screw axle passes through separately is connected with separately elevating lever.In order to operate steadily, between elevating lever 50 and upper layer bracket 20, be provided with guide pin bushing 49,51.When the needs descending operation, the lifting drive motors drives the elevating screw axle by transmission mechanism and rotates, and the elevating screw axle drives lifter rod lifting by transmission arm.
Upper layer bracket vertical shift driving mechanism and upper layer bracket transverse shift driving mechanism can adopt any in cylinder driving mechanism, hydraulic drive mechanism, the electric driver mechanism respectively.When adopting electric driver mechanism, also can adopt multiple drives structure.In order to ensure the reliability of displacement, upper layer bracket vertical shift driving mechanism in the present embodiment comprises vertical shift motor 58, the vertical shift motor is connected with active displacement axle on being arranged on upper layer bracket 20 by transmission mechanism, the two ends of described active displacement axle are connected with driving gear 62 respectively, be provided with driven displacement axle 39 in the upper layer bracket lower end, the two ends of driven displacement axle 39 are connected with driven gear 55 respectively, described driving gear 62 and tooth bar 60 engagements that are fixed on the middle layer bracket, driven gear 55 and tooth bar 54 engagements that are fixed on the middle layer bracket.In order to operate steadily, the vertical shift motor and initiatively the transmission mechanism between the displacement axle preferably adopt by drive sprocket 59, chain and the chain-drive mechanism formed by movable sprocket 61.The vertical shift motor drives driving gear and the driven gear that meshes with tooth bar by chain-drive mechanism, and upper layer bracket is moved on middle layer bracket, thereby makes the steel drum vertical shift on the prop barrel wheel.
In order to ensure the reliability of displacement, upper layer bracket transverse shift driving mechanism in the present embodiment comprises the upper layer bracket transverse shift drive motors 25 that is fixed on the lower floor support 27, upper layer bracket transverse shift drive motors 25 is connected with upper layer bracket transverse shift lead screw shaft 42 by transmission mechanism 41, is fixed with the displacement nut 43 that is threaded with upper layer bracket transverse shift lead screw shaft 42 on middle layer bracket 26.Wherein, the transmission mechanism between upper layer bracket transverse shift drive motors and the upper layer bracket transverse shift lead screw shaft adopts chain-drive mechanism, is fixedly connected with the connection locknut on sprocket wheel, and the displacement lead screw shaft is connected with sprocket wheel by connecting locknut.When the needs multistation is operated, upper layer bracket is long, for stability and the reliability that is shifted, upper layer bracket transverse shift drive motors is fixed on the middle part of upper layer bracket, the upper layer bracket transverse shift drive motors chain-drive mechanism by both sides respectively is connected with separately displacement lead screw shaft, at two places upper layer bracket is carried out push-and-pull.When the horizontal mobile steel drum of needs, upper layer bracket transverse shift drive motors 25 drives transverse shift lead screw shaft 42 by sprocket wheel, and transverse shift lead screw shaft 42 drives middle layer bracket 26 motions by displacement nut 43.
When needs card bucket unit was shifted together with bucket, a card bucket support 23 was fixed on the lower floor support 27.Lower floor support 27 is connected with whole transverse shift driving mechanism, the lower floor support lower end is provided with the guide wheel 29 that matches with guide rail 28 on the mainframe, lower floor support 27 places on the mainframe by guide wheel 29, and along the guide rail movement on the mainframe, thereby drive card bucket support and the jig be positioned on the lower floor support, be positioned at the upper layer bracket on the middle layer bracket and be positioned at prop barrel support and bucket motion together on the upper layer bracket.
Whole transverse shift driving mechanism can adopt any in cylinder driving mechanism, hydraulic drive mechanism, the electric driver mechanism.When adopting electric driver mechanism, also can adopt multiple drives structure.In order to ensure the reliability of displacement, whole transverse shift driving mechanism in the present embodiment is identical with the type of drive of upper layer bracket horizontal racking device, comprise whole transverse shift drive motors 30, whole transverse shift drive motors 30 is connected with whole transverse shift lead screw shaft 36 by transmission mechanism 35, is fixed with the displacement nut 37 that is threaded with whole transverse shift lead screw shaft 36 on lower floor support 27.When the needs multistation was operated, upper layer bracket was long, for stability and the reliability that is shifted, whole transverse shift drive motors was fixed on the middle part, and the chain-drive mechanism by both sides is connected with separately displacement axle respectively, carries out push-and-pull at Liang Chu.When needs integral body transverse shift, whole transverse shift drive motors 30 drives whole transverse shift lead screw shaft 36 by transmission mechanism, and whole transverse shift lead screw shaft 36 drives lower floor supports 27 displacements by integral shift nut 37.
In order to satisfy environmental requirement, on mainframe, be fixed with dust excluding hood 6, an end of dust excluding hood is provided with into bung 86, is provided with air-vent 85 on the dust excluding hood top with brush bucket head and flame barrel forward end relevant position, and air-vent is connected with air-introduced machine by pipeline.Dust excluding hood can adopt a small-sized dust excluding hood that only covers flame barrel forward end and brush bucket head, also can adopt and will brush the large-scale dust excluding hood that bucket spool and steel drum all cover.In order to reach best dust removing effects, can adopt small-sized dust excluding hood earlier, whole refurbishment system all is placed in the big dust excluding hood operates again.
At first, the prop barrel support is positioned at minimum point, steel drum is placed on the prop barrel wheel of prop barrel support, and the action of upper layer bracket vertical shift driving mechanism makes the prop barrel support that is connected with upper layer bracket move to corresponding station place.Prop barrel support elevating mechanism moves, and steel drum is elevated to the corresponding position of jig stop.Upper layer bracket transverse shift driving mechanism action makes middle layer bracket drive upper layer bracket and the prop barrel support moves to the jig direction, and by the bucket limiting plate position of bucket is carried out spacing, jig action chucking steel drum.Whole transverse shift driving mechanism action drives the card bucket unit, middle layer bracket, upper layer bracket, prop barrel support, the steel drum that are positioned on the lower floor support and together moves, and steel drum is sent in the dust excluding hood.Start the steel drum electric rotating machine, make the steel drum rotation.Afterwards, corresponding to the flame station, the igniting of flame sleeve, the flame sleeve enters steel drum inside fast under the drive of flame trailer, to steel drum inside flame, make the inner remaining trash burning of steel drum, perhaps steel drum is heated.After finishing the flame operation, the flame sleeve resets.Corresponding to scrubbing station, a bucket trailer driving mechanism is brushed in startup makes a brush bucket rectilinear motion enter steel drum inside, and a bucket rotating mechanism is brushed in startup simultaneously scrubs the rotation of brush bucket.Finish scrub after, brush bucket head resets.The counter motion of upper layer bracket transverse shift driving mechanism, make steel drum be pushed out dust excluding hood, jig unclamps, steel drum is held by the prop barrel wheel, the action of prop barrel support elevating mechanism drops to minimum point with steel drum, the action of upper layer bracket vertical shift driving mechanism, the prop barrel support is moved forward a station, and the finished product steel drum of scrubbing is delivered to subsequent processing for following barrel by following barrel mechanism.Other steel drums move a station accordingly backward, and newly the pending steel drum on enters the flame station, and the steel drum after scrubbing is to next flame station, and the steel drum after flame is handled is scrubbed station to next, proceed the operation of next station.
Claims (10)
1. face-lifting processing system of steel drum, it is characterized in that, comprise at least one group of bucket-brushing system, at least one group of flame system, barrel lifting and translocating unit of being made up of flame unit and card bucket unit of being made up of brush bucket unit and card bucket unit, the card bucket unit in the bucket-brushing system is identical with card bucket cellular construction in the flame system;
Described brush bucket unit comprises the brush bucket trailer that is arranged on the mainframe, described brush bucket trailer is provided with brush bucket axle and brush bucket axle rotary electric machine, described brush bucket axle rotary electric machine is connected with brush bucket axle by transmission mechanism, be fixedly connected with brush bucket head in the end of brush bucket axle, described brush bucket trailer is connected with brush bucket trailer driving mechanism; Described brush bucket trailer lower end be provided be fixed on mainframe on the guide wheel that matches of guide rail;
Described flame unit comprises the flame sleeve that is fixed on the flame trailer, and described flame trailer is connected with flame trailer driving mechanism, the lower end of flame trailer be provided be fixed on mainframe on the guide wheel that matches of guide rail; Be provided with gas pipeline in the flame sleeve, the end of described gas pipeline is fixedly connected with bocca, is fixed with fireguard at the front end of flame sleeve;
Described card bucket unit comprises and is arranged on the card bucket mechanism on the card bucket support or inhales a bucket mechanism, described card bucket mechanism or inhale bucket mechanism and be connected with a barrel electric rotating machine on being fixed on card barrel support by transmission mechanism;
Described bucket lifting and translocating unit comprises the prop barrel support, is provided with at least two group prop barrel axles by pedestal on the prop barrel support, and each prop barrel axle is provided with prop barrel wheel free to rotate; Described prop barrel support is connected with barrel elevator structure on being fixed on upper layer bracket; Described upper layer bracket is connected with upper layer bracket transverse shift driving mechanism with upper layer bracket vertical shift driving mechanism; The lower end of described upper layer bracket is provided with the guide wheel that matches with guide rail on the middle layer bracket, and described middle layer bracket is connected with the middle layer bracket transversal driving mechanism, and the lower end of described middle layer bracket is provided with the guide wheel that matches with guide rail on the lower floor support.
2. face-lifting processing system of steel drum according to claim 1, it is characterized in that, on mainframe, be fixed with dust excluding hood, one end of described dust excluding hood is provided with into bung, be provided with air-vent on the dust excluding hood top with brush bucket head and flame barrel forward end relevant position, air-vent is connected with air-introduced machine by pipeline.
3. face-lifting processing system of steel drum according to claim 1 and 2, it is characterized in that, described card bucket support is fixed on the lower floor support, and lower floor support is connected with whole transverse shift driving mechanism, and described lower floor support reaches the guide rail that matches with guide wheel by guide wheel and places on the mainframe.
4. face-lifting processing system of steel drum according to claim 3, it is characterized in that, described brush bucket trailer driving mechanism comprises brush bucket trailer drive motors, described brush bucket trailer drive motors is connected with driving gear shaft on being fixed on brush barrel trailer by transmission mechanism, the two ends of described driving gear shaft are connected with driving gear respectively, lower end at brush bucket trailer is provided with the passive tooth wheel shaft, the two ends of described passive tooth wheel shaft are connected with driven gear respectively, described driving gear and driven gear respectively be fixed on mainframe on tooth bar be meshed; Described flame trailer driving mechanism is the cylinder driving mechanism.
5. face-lifting processing system of steel drum according to claim 3, it is characterized in that, described barrel elevator structure comprises the prop barrel support lifting motor that is fixed on the upper layer bracket, described prop barrel support lifting motor is connected with the elevating screw axle by transmission mechanism, described upper layer bracket is provided with the elevating lever of fixedlying connected with the prop barrel support, is fixed with the transmission arm that is connected with the elevating screw male thread on the described elevating lever.
6. face-lifting processing system of steel drum according to claim 5, it is characterized in that, when adopting many group brush buckets unit, prop barrel support lifting motor is connected with a plurality of elevating screw axles respectively by the transmission mechanism be made up of bevel gear group and lifting power transmission shaft, and the transmission arm that each elevating screw axle passes through separately is connected with separately elevating lever.
7. face-lifting processing system of steel drum according to claim 3, it is characterized in that, described card bucket unit comprises the holder that is fixed on the card bucket support, in holder, be fixed with Hollow Transmission Shafts by angular contact ball bearing, described Hollow Transmission Shafts one end is connected with rotary electric machine by transmission mechanism, and the other end rotates transmission arm with at least three claws and is connected; In Hollow Transmission Shafts, be provided with movable axis, one end of described movable axis is connected with the claw terminal pad by bearing fixing, on the other end of movable axis, be with draw back plate, the locknut location of described draw back plate by being positioned at the draw back plate both sides and being connected with movable axis, described draw back plate is connected with the piston rod of cylinder; Be connected with the claw that is rotatably connected with claw rotation transmission arm by shipping and reselling on another market on the circumference of described claw terminal pad, on movable axis, be fixed with the Hollow Transmission Shafts positioning sleeve respectively with corresponding position, Hollow Transmission Shafts two ends; On card bucket support, be fixed with a barrel limiting plate.
8. face-lifting processing system of steel drum according to claim 7 is characterized in that, is fixed with limiting plate on movable axis, and the side of described limiting plate is provided with the adjustment locknut; Be fixedly connected with transiting rod on the piston rod of cylinder, described transiting rod is connected with draw back plate by bolt, and the screw of bolt junction is long screw; The locknut of described draw back plate both sides is provided with the jackscrew of radially installing along movable axis.
9. face-lifting processing system of steel drum according to claim 3, it is characterized in that, described upper layer bracket vertical shift driving mechanism comprises the vertical shift motor, described vertical shift motor is connected with active displacement axle on being arranged on upper layer bracket by transmission mechanism, the two ends of described active displacement axle are connected with driving gear respectively, be provided with driven displacement axle in the upper layer bracket lower end, the two ends of described driven displacement axle are connected with driven gear respectively, and described driving gear and driven gear mesh with the tooth bar that is fixed on the middle layer bracket respectively.
10. face-lifting processing system of steel drum according to claim 3, it is characterized in that, described upper layer bracket transverse shift driving mechanism comprises the upper layer bracket transverse shift drive motors that is fixed on the lower floor support, described upper layer bracket transverse shift drive motors is connected with upper layer bracket transverse shift lead screw shaft by transmission mechanism, is fixed with the displacement nut that is threaded with upper layer bracket transverse shift lead screw shaft on middle layer bracket; Described whole transverse shift driving mechanism comprises whole transverse shift drive motors, described whole transverse shift drive motors is connected with whole transverse shift lead screw shaft by transmission mechanism, is fixed with the displacement nut that is threaded with described whole transverse shift lead screw shaft on lower floor support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100535148A CN101298075B (en) | 2008-06-13 | 2008-06-13 | System for processing steel drum renovation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100535148A CN101298075B (en) | 2008-06-13 | 2008-06-13 | System for processing steel drum renovation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101298075A CN101298075A (en) | 2008-11-05 |
| CN101298075B true CN101298075B (en) | 2010-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100535148A Expired - Fee Related CN101298075B (en) | 2008-06-13 | 2008-06-13 | System for processing steel drum renovation |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225412B (en) * | 2011-04-20 | 2013-03-06 | 天津绿博大环保设备科技研发有限公司 | Steel barrel refurbishment device capable of preventing barrel from vibrating |
| CN103691710B (en) * | 2013-12-20 | 2017-10-20 | 苏州钻石金属粉有限公司 | Charging basket cleaner |
| CN106362998A (en) * | 2016-11-28 | 2017-02-01 | 嘉善弘欣化工厂（普通合伙） | Adjustable-type efficient cleaning device for chemical barrels |
| CN106425011A (en) * | 2016-12-01 | 2017-02-22 | 东莞市金午宏业机械设备有限公司 | Full-automatic dust removal and flame spraying machine |
| CN107963598B (en) * | 2017-12-13 | 2024-01-23 | 烟台鼎科机械有限公司 | One-stop renovation system for steel drum |
| CN111420951B (en) * | 2020-04-30 | 2024-09-03 | 博瑞(江苏)环保设备有限公司 | Automatic cleaning system for residues in barrel |
| CN111842379A (en) * | 2020-07-30 | 2020-10-30 | 天津绿展环保科技有限公司 | Iron drum renovates processing system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2350140Y (en) * | 1998-12-30 | 1999-11-24 | 中国石油销售宝鸡公司宝鸡制桶厂 | Drum washing machine |
| EP1800766A1 (en) * | 2005-12-23 | 2007-06-27 | Machinefabriek Sonder B.V. | Device for cleaning paint buckets |
| CN201271642Y (en) * | 2008-06-13 | 2009-07-15 | 天津市汉沽区茶西制桶厂 | Steel barrel retreading processing unit |
-
2008
- 2008-06-13 CN CN2008100535148A patent/CN101298075B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2350140Y (en) * | 1998-12-30 | 1999-11-24 | 中国石油销售宝鸡公司宝鸡制桶厂 | Drum washing machine |
| EP1800766A1 (en) * | 2005-12-23 | 2007-06-27 | Machinefabriek Sonder B.V. | Device for cleaning paint buckets |
| CN201271642Y (en) * | 2008-06-13 | 2009-07-15 | 天津市汉沽区茶西制桶厂 | Steel barrel retreading processing unit |
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| CN101298075A (en) | 2008-11-05 |
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