CN105032775B - A kind of automation equipment for being used to detect appearance of ham defect and micropore leakage - Google Patents
A kind of automation equipment for being used to detect appearance of ham defect and micropore leakage Download PDFInfo
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- CN105032775B CN105032775B CN201510448869.7A CN201510448869A CN105032775B CN 105032775 B CN105032775 B CN 105032775B CN 201510448869 A CN201510448869 A CN 201510448869A CN 105032775 B CN105032775 B CN 105032775B
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Abstract
The invention discloses a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage, it includes rack, feed arrangement, detection platform, and high pressure electric detection means, machine vision detection device, rejection device in detection platform are set in sequence in, control cabinet is connected with each other with each device；Certified products disk is connected with the end of detection platform.The object of the present invention is to provide the comprehensive automatic checkout equipment that a kind of appearance of ham defect and micropore are revealed, it is safe efficient, detect exactly appearance of ham with the presence or absence of bubbling, folder is stung, the aperture that shock by electricity, broken bag, length is overproof, thickness is overproof, flexural deformation, casing impurity, the deformation of aluminium button and draws the defects of black, there is no visual fatigue, from artificial emotion influence, detection speed is fast, precision is high, false drop rate is low, greatly improves the production efficiency and product quality, the labor intensity for reducing worker of enterprise.
Description
Technical field
Present invention is mainly used for the automatic detection of food enterprise ham sausage outer packing defect, mainly by the outer of ham sausage product
The defects of packaging deformation, hole, breakage, is detected by automatic checkout system, and certified products and waste product are separated in order.
Background technology
During process of producation of Ham intestines, since the transmission speed of production line is very fast, and the PVBC casing of product is very
It is soft, so inevitable have defective work generation.Product defects is mainly as follows：Bubbling, folder are stung, the aperture that shocks by electricity, broken bag, length
It is overproof, thickness is overproof, flexural deformation, casing impurity, aluminium button deformation and draw ink (on casing of sausage ink-jet mark life
Produce the date, ink ejection amount is more will to produce drawing ink, pollute casing) etc.；It is very heavy to find defective work in time and rejected
Want, otherwise defective work will flow to next process and packaged and vanning, it will the shelf-life of product be influenced, so as to cut
Weak brand value and product image degree.The open defect of China's major part intestines food product is detected still based on artificial detection at present,
High labor cost, detection efficiency is low, the personal eyesight of the easily examined personnel of product quality, mood, degree of fatigue, ambient light etc.
The influence of various uncontrollable factors, sorting difference are big.
By patent retrieval, also there are a known prior art：
Patent 1：Chinese Patent Application No.：200910249023.5 the applying date：It is 2009.12.30 open（Bulletin）Day：
2011.07.06, a kind of appearance quality detecting system for ham sausages is disclosed, the present invention relates to a kind of appearance of ham quality testing
System, including：Lifting device, rotation collator, detection device and device for eliminating, wherein：Lifting device, entrance and ham
The outlet of intestines drying baker is connected, and mentions ham sausage in rotation collator by elevator belt；Collator is rotated, will be mixed and disorderly unordered
Ham sausage arranged, form end to end order state；Detection device, to the orderly ham of rotation collator output
Intestines obtain image one by one, and the view data of each ham sausage is exported to processing unit；Device for eliminating, according to the control of processing unit
Signal processed rejects the defective ham sausage fallen into by detection device.The present invention can realize segmental defect under ham sausage dynamic
Automatic detection, detection speed 300 per minute or so, process portion reduces the labor intensity of worker.
Although this scheme employs automatic checkout system, process portion reduces the labor intensity of worker, but is imitated in detection
The comprehensive aspect of rate and defects detection has much room for improvement, and the small hole at ham sausage cladding is always the object of customer complaint,
The program can not effectively detect this defect；In addition, program reason material takes random fashion, detection station is caused to lack material
Phenomenon is serious, causes detection efficiency not high, averagely only 300 per minute or so.
Through the above search, it has been found that above technical scheme cannot influence the novelty of the present invention；And above patent text
Part is mutually combined the creativeness that cannot destroy the present invention.
The content of the invention
The purpose of the present invention is in view of the above problems, provide a kind of appearance of ham defect and micropore leakage it is comprehensive from
Dynamic detection device, it is safe efficient, detect exactly appearance of ham with the presence or absence of bubbling, folder sting, the aperture that shocks by electricity, broken bag, length
It is overproof, thickness is overproof, flexural deformation, casing impurity, aluminium button deformation and draw ink the defects of, there is no visual fatigue, from people
For emotion influence, detection speed is fast, precision is high, and false drop rate is low, greatly improves the production efficiency and product quality, drop of enterprise
The low labor intensity of worker.
In order to achieve the above object, the technical solution adopted by the present invention is：One kind is used to detect appearance of ham defect and micro-
The automation equipment of hole leakage, it includes rack（7）, feed arrangement（1）, detection platform（2）, and it is being set in sequence in detection
Platform（2）On high pressure electric detection means（3）, machine vision detection device（4）, rejection device（5）, control cabinet（6）With each dress
Put interconnection；In detection platform（2）End be connected with certified products disk（2-7）；
Feed arrangement（1）The outlet of entrance and process of producation of Ham intestines line be connected, feed arrangement（1）On be provided with vibrating bunker
（1-1）, and the elevator belt for single uniform lift ham sausage being connected with vibrating bunker；
Detection platform（2）With feed arrangement（1）Outlet is connected, its front end is provided with is delivered to detection platform by ham sausage
（2）Conveying roller（2-3）On charging thumb wheel（2-2）；
High pressure electric detection means（3）Positive and negative the two poles of the earth of the generation high-voltage electricity set including relative gap；
Machine vision detection device（4）Including the camera and and control cabinet taken pictures for real-time photography（6）Connected photograph
Piece processor；
Rejection device（5）Including inspection rejects action component and it is arranged on rejection device（5）Other waste product disk（2-6）.
Further, the feed arrangement（1）It is obliquely installed, vibrating bunker thereon（1-1）Installed in slide（1-2）
On, the elevator belt carries the charging guipure of card slot for surface（1-4）.
Further, the Electric brush of bristles roller tangent with elevator belt is provided with above elevator belt（1-3）.
Further, in feed arrangement（1）End be provided with storing area（1-5）, and storing area（1-5）Perpendicular to detection
Platform（2）.
Further, the charging thumb wheel（2-2）Periphery is provided with backgauge barrier（2-1）, the backgauge barrier（2-1）For
Semicircular structure and with feed thumb wheel（2-2）It is arranged concentrically；Backgauge barrier（2-1）With feeding thumb wheel（2-2）Between leave guarantee
The gap that a piece ham sausage passes through.
Further, thumb wheel is fed（2-2）With conveying roller（2-3）Synchronous Transmission.
Further, the high pressure electric detection means（3）Further include column（3-7）, the adjusting rod that connects thereon（3-4）,
Adjusting rod（3-4）The electrode outer cover that end is set（3-1）, electrode hood（3-1）Inside it is provided with the anode pearl for producing high-voltage electricity
Chain（3-2）, cathode pelletron（3-3）.
Further, the adjusting rod（3-4）With column（3-7）Between be provided with adjusting block（3-6）, it passes through adjusting block
（3-6）The locking knob of upper setting（3-5）Locking.
Further, machine vision detection device（4）Including being arranged on conveying roller（2-3）The U-shaped ceiling hold of top（4-
3）, its U-shaped opening is downward and lower end both sides are provided with lower supporter（4-1）, ceiling hold（4-3）Top and lower supporter（4-1）
On be respectively arranged with camera（4-2）.
Further, the rejection device（5）Including driving wheel（5-1）, with driving wheel（5-1）Pass through inspection rejects synchronous belt
（5-2）Connected driven wheel（5-3）, it is arranged on driven wheel（5-3）On inspection rejects piece（5-4）, and the peace of fixed rejection device
Fill stent（5-5）With the servomotor for providing power（5-6）.
Beneficial effects of the present invention：The present invention provides the comprehensive automatic inspection of a kind of appearance of ham defect and micropore leakage
Measurement equipment, it is safe efficient, exactly detect appearance of ham with the presence or absence of bubbling, folder is stung, the aperture that shocks by electricity, broken bag, length surpass
Difference, thickness is overproof, flexural deformation, casing impurity, aluminium button deformation and the defects of draw ink, there is no visual fatigue, from artificial
Emotion influence, detection speed are fast, precision is high, and false drop rate is low, greatly improve production efficiency and product quality, the reduction of enterprise
The labor intensity of worker.
1st, the present invention there is no visual fatigue, from artificial emotion influence, detection speed is fast, precision is high, false drop rate is low, pole
The big production efficiency for improving enterprise and product quality, the labor intensity for reducing worker.
2nd, the present invention is provided with storing area between feed arrangement and detection platform, same to conveying roller by feeding thumb wheel
Step conveying, will not cause detection station to lack material phenomenon, and production efficiency of equipment is high.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention.
Fig. 2 is feed arrangement structure diagram in Fig. 1.
Fig. 3 is detection platform structure diagram in Fig. 1.
Fig. 4 is Fig. 1 mesohigh electric detection means structure diagrams.
Fig. 5 is machine vision detection device structure diagram in Fig. 1.
Fig. 6 is rejection device structure diagram in Fig. 1.
Label character is expressed as described in figure：1st, feed arrangement；2nd, detection platform；3rd, high pressure electric detection means；4th, machine
Vision inspection apparatus；5th, rejection device；6th, control cabinet；7th, rack；
1-1, vibrating bunker；1-2, slide；1-3, Electric brush of bristles roller；1-4, charging guipure；1-5, storing area；2-1, backgauge
Barrier；2-2, charging thumb wheel；2-3, conveying roller；2-4, tensioning wheel；2-5, tumbler；2-6, waste product disk；2-7 certified products disks；
3-1, electrode outer cover；3-2, anode pelletron；3-3, cathode pelletron；3-4, adjusting rod；3-5, locking knob；3-6, adjusting block；3-
7th, column；4-1, lower supporter；4-2, camera；4-3, ceiling hold；5-1, driving wheel；5-2, inspection rejects synchronous belt；5-3, driven wheel；5-
4th, inspection rejects piece；5-5, mounting bracket；5-6, servomotor.
Embodiment
In order to make those skilled in the art more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention into
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
As shown in figs 1 to 6, concrete structure of the invention is：One kind is used to detect appearance of ham defect and micropore leakage
Automation equipment, it includes rack 7, feed arrangement 1, detection platform 2, and the height on detection platform 2 is set in sequence in
Piezoelectric detection device 3, machine vision detection device 4, rejection device 5, control cabinet 6 are connected with each other with each device；In detection platform 2
End be connected with certified products disk 2-7；
The entrance of feed arrangement 1 is connected with the outlet of process of producation of Ham intestines line, and vibrating bunker 1-1 is provided with feed arrangement 1, with
And the elevator belt for single uniform lift ham sausage being connected with vibrating bunker；Ham sausage is placed into by vibrating bunker and is carried
Rise and take, and the ordered arrangement on elevator belt；
Detection platform 2 is connected with the outlet of feed arrangement 1, its front end is provided with the biography that ham sausage is delivered to detection platform 2
Send the charging thumb wheel 2-2 on roller 2-3；
High pressure electric detection means 3 includes the positive and negative the two poles of the earth for the generation high-voltage electricity that relative gap is set；Appearance there are micropore and
The ham sausage of other defects will be used as waste product through rejection device by that will produce arcing electric discharge phenomena during high pressure electric detection means
5 reject；
Machine vision detection device 4 is included at the real-time photography camera taken pictures and the photo being connected with control cabinet 6
Manage device；
Rejection device 5 includes inspection rejects action component and is arranged on the waste product disk 2-6 on the side of rejection device 5.
Preferably, the feed arrangement 1 is obliquely installed, and vibrating bunker 1-1 thereon is installed on slide 1-2, described
Elevator belt carries the charging guipure 1-4 of card slot for surface.
Preferably, the Electric brush of bristles roller 1-3 tangent with elevator belt is provided with above elevator belt.
Preferably, storing area 1-5 is provided with the end of feed arrangement 1, and storing area 1-5 is perpendicular to detection platform 2.
Preferably, the charging thumb wheel 2-2 peripheries are provided with backgauge barrier 2-1, the backgauge barrier 2-1 and are tied to be semicircle
Structure and with charging thumb wheel 2-2 be arranged concentrically；Left between backgauge barrier 2-1 and charging thumb wheel 2-2 and ensure that a ham sausage passes through
Gap.
Preferably, thumb wheel 2-2 and conveying roller 2-3 Synchronous Transmissions are fed, ensures that there is no lack material work on conveying roller 2-3
Position.
Preferably, the high pressure electric detection means 3 further includes column 3-7, the adjusting rod 3-4 connected thereon, adjusting rod 3-4
Anode pelletron 3-2, the cathode pelletron 3- for producing high-voltage electricity are provided with electrode the outer cover 3-1, electrode hood 3-1 that end is set
3。
Preferably, adjusting block 3-6 is provided between the adjusting rod 3-4 and column 3-7, it on adjusting block 3-6 by setting
The locking knob 3-5 lockings put.
Preferably, machine vision detection device 4 includes being arranged on the U-shaped ceiling hold 4-3 above conveying roller 2-3, its U-shaped
Opening down and lower end both sides are provided with lower supporter 4-1, and phase is respectively arranged with the top of ceiling hold 4-3 and lower supporter 4-1
Machine 4-2.
Preferably, the rejection device 5 includes driving wheel 5-1, is connected with driving wheel 5-1 by inspection rejects synchronous belt 5-2
Driven wheel 5-3, the inspection rejects piece 5-4 being arranged on driven wheel 5-3, and the mounting bracket 5-5 of fixed rejection device and offer are moved
The servomotor 5-6 of power.
It is as follows during concrete operations：
As shown in Figure 1, ham sausage is delivered to the vibrating bunker 1-1 in feed arrangement 1 by belt feeder from a upper procedure,
Under the reciprocating motion of vibrating air cylinder, the notch direction of ham sausage along vibrating bunker 1-1 lower parts falls the card that people feeds guipure 1-3
In groove, charging guipure tilts upward conveying in 45° angle, and overlapping ham sausage scrolls down through under gravity, until falling into
In next card slot, the ham sausage blocked individually, can be lower until falling into next card slot by brush when by electronic brush roll, has
The ham sausage of sequence arrangement enters storing area 1-5 and is in waiting detection state.
As shown in Fig. 2, ham sausage is delivered on conveying roller 2-3 by charging thumb wheel 2-2 from storing area 1-5, and pass through successively
Too high voltages detection device 3, machine vision detection device 4, rejection device 5.
As shown in figure 3, when ham sausage is by high voltage detection device 3, the hole defect in outer packing will cause high-voltage electricity
Cathode pelletron 3-2 and anode pelletron 3-3 is connected, and produces electric discharge phenomena, and by this signal output to control cabinet 6.
As shown in figure 4, when ham sausage is by machine vision detection device 4, image is obtained one by one to every ham sausage, will be every
The view data of a ham sausage is exported to control cabinet 6.
As shown in figure 5, when defective ham sausage is by rejection device 5, control cabinet sends signal, servomotor 5-6
Rapid to start, inspection rejects synchronous belt 5-2 rotates half-turn, rejects ham sausage by inspection rejects piece 5-4, falls into waste product disk 2-6.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and
And other elements that are not explicitly listed are further included, or further include as this process, method, article or equipment institute inherently
Key element.
Specific case used herein is set forth the principle of the present invention and embodiment, the explanation of above example
It is only intended to help the method and its core concept for understanding the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, some improvement, retouching or change can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined by rights；These improve retouching, change or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, be regarded as protection scope of the present invention.
Claims (6)
1. a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage, it is characterised in that it includes rack
（7）, feed arrangement（1）, detection platform（2）, and it is set in sequence in detection platform（2）On high pressure electric detection means（3）, machine
Device vision inspection apparatus（4）, rejection device（5）, control cabinet（6）It is connected with each other with each device；In detection platform（2）End connect
It is connected to certified products disk（2-7）；
Feed arrangement（1）The outlet of entrance and process of producation of Ham intestines line be connected, feed arrangement（1）On be provided with vibrating bunker（1-1）,
And the elevator belt for single uniform lift ham sausage being connected with vibrating bunker；
Detection platform（2）With feed arrangement（1）Outlet is connected, its front end is provided with is delivered to detection platform by ham sausage（2）'s
Conveying roller（2-3）On charging thumb wheel（2-2）；
High pressure electric detection means（3）Positive and negative the two poles of the earth of the generation high-voltage electricity set including relative gap；The high pressure electro-detection dress
Put（3）Further include column（3-7）, the adjusting rod that connects thereon（3-4）, adjusting rod（3-4）The electrode outer cover that end is set（3-
1）, electrode outer cover（3-1）Inside it is provided with the anode pelletron for producing high-voltage electricity（3-2）, cathode pelletron（3-3）；The adjusting
Bar（3-4）With column（3-7）Between be provided with adjusting block（3-6）, it passes through adjusting block（3-6）The locking knob of upper setting（3-
5）Locking；
Machine vision detection device（4）Including the camera and and control cabinet taken pictures for real-time photography（6）At connected photo
Manage device；
Rejection device（5）Including inspection rejects action component and it is arranged on rejection device（5）Other waste product disk（2-6）；
The feed arrangement（1）It is obliquely installed, vibrating bunker thereon（1-1）Installed in slide（1-2）On, the elevator belt
The charging guipure of card slot is carried for surface（1-4）；
The Electric brush of bristles roller tangent with elevator belt is provided with above elevator belt（1-3）.
2. a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage according to claim 1, its
It is characterized in that, in feed arrangement（1）End be provided with storing area（1-5）, and storing area（1-5）Perpendicular to detection platform（2）.
3. a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage according to claim 1, its
It is characterized in that, the charging thumb wheel（2-2）Periphery is provided with backgauge barrier（2-1）, the backgauge barrier（2-1）Tied for semicircle
Structure and with feed thumb wheel（2-2）It is arranged concentrically；Backgauge barrier（2-1）With feeding thumb wheel（2-2）Between leave ensure a ham
The gap that intestines pass through.
4. a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage according to claim 1, its
It is characterized in that, feeds thumb wheel（2-2）With conveying roller（2-3）Synchronous Transmission.
5. a kind of automation equipment for being used to detect appearance of ham defect and micropore leakage according to claim 1, its
It is characterized in that, machine vision detection device（4）Including being arranged on conveying roller（2-3）The U-shaped ceiling hold of top（4-3）, its U-shaped
Opening down and lower end both sides are provided with lower supporter（4-1）, ceiling hold（4-3）Top and lower supporter（4-1）It is upper to set respectively
It is equipped with camera（4-2）.
6. according to a kind of automation for being used to detect appearance of ham defect and micropore is revealed of claim 1-5 any one of them
Equipment, it is characterised in that the rejection device（5）Including driving wheel（5-1）, with driving wheel（5-1）Pass through inspection rejects synchronous belt（5-
2）Connected driven wheel（5-3）, it is arranged on driven wheel（5-3）On inspection rejects piece（5-4）, and the installation branch of fixed rejection device
Frame（5-5）With the servomotor for providing power（5-6）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510448869.7A CN105032775B (en) | 2015-07-28 | 2015-07-28 | A kind of automation equipment for being used to detect appearance of ham defect and micropore leakage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510448869.7A CN105032775B (en) | 2015-07-28 | 2015-07-28 | A kind of automation equipment for being used to detect appearance of ham defect and micropore leakage |
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| CN105032775A CN105032775A (en) | 2015-11-11 |
| CN105032775B true CN105032775B (en) | 2018-04-13 |
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| CN109909183A (en) * | 2019-03-22 | 2019-06-21 | 湖南正中制药机械有限公司 | A kind of emulsion appearance quality detection equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102114479A (en) * | 2009-12-30 | 2011-07-06 | 中国科学院沈阳自动化研究所 | Ham sausage appearance quality detection system |
| CN102452488A (en) * | 2010-10-27 | 2012-05-16 | 中国科学院沈阳自动化研究所 | Equipment for on-line visual detection of appearance of ham sausages |
| CN102620897A (en) * | 2012-03-31 | 2012-08-01 | 湖南正中制药机械有限公司 | Automatic electronic microporous leakage detecting machine for flexible bag |
| CN204746889U (en) * | 2015-07-28 | 2015-11-11 | 湖南正中制药机械有限公司 | A automation equipment for detecting ham and egg appearance imperfections and micropore are revealed |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPQ667800A0 (en) * | 2000-04-04 | 2000-05-04 | Chubpak Australia Pty Ltd | Detection method |
-
2015
- 2015-07-28 CN CN201510448869.7A patent/CN105032775B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102114479A (en) * | 2009-12-30 | 2011-07-06 | 中国科学院沈阳自动化研究所 | Ham sausage appearance quality detection system |
| CN102452488A (en) * | 2010-10-27 | 2012-05-16 | 中国科学院沈阳自动化研究所 | Equipment for on-line visual detection of appearance of ham sausages |
| CN102620897A (en) * | 2012-03-31 | 2012-08-01 | 湖南正中制药机械有限公司 | Automatic electronic microporous leakage detecting machine for flexible bag |
| CN204746889U (en) * | 2015-07-28 | 2015-11-11 | 湖南正中制药机械有限公司 | A automation equipment for detecting ham and egg appearance imperfections and micropore are revealed |
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