CN105014161A - Tooth aligning mechanism of double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators - Google Patents
Tooth aligning mechanism of double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators Download PDFInfo
- Publication number
- CN105014161A CN105014161A CN201510512414.7A CN201510512414A CN105014161A CN 105014161 A CN105014161 A CN 105014161A CN 201510512414 A CN201510512414 A CN 201510512414A CN 105014161 A CN105014161 A CN 105014161A
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- China
- Prior art keywords
- tooth
- cylinder
- beveler
- tooth cover
- gear mechanism
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
Abstract
The invention relates to a tooth aligning mechanism of a double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators. The machining system is composed of two identical double-blade machining chamfering machines and a linear feeding mechanism transversely penetrating machining stations of the two chamfering machines. The tooth aligning mechanism is arranged on a front procedure portion of a workpiece driving machine head. The tooth aligning mechanism is composed of a translation air cylinder, a horizontal movement table base, a lifting air cylinder, a lifting table base, a pair of tongs and a wriggling tooth aligning base. The tooth aligning mechanism of the machining system completes the process through three steps of grabbing, lifting and horizontal movement, and a swing cylinder is used for wriggling tooth alignment; in this way, automatic tooth alignment and deviation correction of a gear sleeve workpiece are achieved, and the gear sleeves can be easily and smoothly installed on a locating clamp on the machine head; and by means of the tooth aligning manner, advanced preparation for locating is achieved, and therefore time is saved; and in this way, the machining efficiency of the gear sleeve workpiece is effectively improved.
Description
Technical field
The invention belongs to auto parts and components processing technique field, relate to the processing of gear sleeve of automobile synchronizer, especially a kind of gear sleeve of automobile synchronizer Double-side rounding Continuous maching system to gear mechanism.
Background technology
The processing of gear sleeve of automobile synchronizer needs to adopt special equipment to carry out, and to ring gear, the left and right tip surface of its each perpendicular tooth upper and lower end face all needs chamfering.And existing chamfering method adopts conventional annular material road beveler, the periphery in beveler is put in the annular material road of conveying tooth cover workpiece, then adopt manipulator to capture chamfer machining that each tooth cover carries out tip surface.There are the following problems for this processing mode:
1, the annular feed mechanism of tooth cover workpiece is arranged at beveler periphery, and the material automatic flowing that annular material road wants to realize whole production line needs to increase extra mechanism; Because material road is annular, the finished parts processed and unprocessed fur part are present on material road simultaneously, are manually easy to obscured by the material of two states and go wrong.
2, existing method must adopt multiple stage beveler and mill auxiliaries thereof, can complete the chamfer machining of a tooth cover workpiece, and make machining area comparatively large, mechanism is complicated, and cost increases
3, can only realize chamfer machining, be interrupted production, cannot realize successional suitability for industrialized production, production efficiency is lower.
By retrieval, find the multinomial structure innovation about tooth cover, or preparation technology, or the material innovation of tooth cover, and do not find identical with the present patent application or akin patent document.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art part, provide a kind of tooth overlap upper and lower end face left and right tip surface chamfering synchronous processing and once complete the gear sleeve of automobile synchronizer Double-side rounding Continuous maching system of chamfer machining to gear mechanism.
The technical scheme that the present invention realizes above-mentioned purpose is:
A kind of gear sleeve of automobile synchronizer Double-side rounding Continuous maching system to gear mechanism, the linear feeding mechanism that the beveler and that described system of processing is processed by two identical double-poles crosses in two beveler processing stations is formed, a beveler row arranged side by side of two identical double-pole processing is arranged, each beveler comprises the cutter carrying out chamfer machining, artifact-driven head and to gear mechanism, cutter is parallel two, the center line at two cutter places is just arranged artifact-driven head, arrange gear mechanism at the operation position, front end of artifact-driven head, it is characterized in that: described to gear mechanism by flat-removing air cyclinder, translation stages, lifting cylinder, promote pedestal, handgrip and wriggling are formed toothholder, translation stages is arranged on the fuselage of beveler by guide rail guiding, translation stages horizontal movement is driven by flat-removing air cyclinder, promoting pedestal is arranged in translation stages by guide rail guiding, lifting pedestal is driven to move both vertically by lifting cylinder, in the lower bottom promoting pedestal, handgrip is installed, this handgrip is picked up tooth cover workpiece and is passed through to promote, move to wriggling that side is fixedly mounted with on toothholder, this wriggling controls tooth the wriggling oscillating cylinder that toothholder is installed by its lower end, be arranged on artifact-driven head to the tooth cover after tooth after material loading exchange manipulator is picked up, described material loading exchanges manipulator and is arranged on column, and on column, carry out upper and lower displacement and self upset, column is packed in horizontal displacement on the translating rails of fuselage one, one propelling movement cylinder is being fixedly mounted with to the material road outer radial of reply gear mechanism handgrip position, tooth cover workpiece in material road is pushed to gear mechanism handgrip position by this propelling movement cylinder after super-interval cylinder time-out interval.
And, the fuselage of each beveler all between artifact-driven head front, two cutter rears is fixedly mounted with an orthoscopic feed mechanism by installing rack level, each linear feeding mechanism drives the driving-belt in material road to rotate by a drive motors, the equal radial direction in side, material road at each operation position, beveler artifact-driven head front end is provided with a pair interval cylinder, the plunger interval of these two interval cylinders is stretched out, and carries out tooth gear mechanism to enable tooth cover workpiece enter one by one.
And, the rear end of the last linear feeding mechanism of described Liang Ge linear feeding mechanism is provided with a tooth cover turn-over mechanism, this tooth cover turn-over mechanism is pitched by rotation cylinder, rotation and is formed, in rotation Cha Liao road, radial direction forks tooth cover workpiece, after rotation cylinder turns over turnback, make tooth overlap the another side of workpiece upward, tooth cover workpiece level is placed on the material road of a rear straight line feed mechanism.
Advantage of the present invention and good effect are:
1, this system of processing adopts two bevelers arranged side by side, the processing stations adopting orthoscopic feed mechanism to cross in two bevelers carries out chamfer machining to tooth cover, the accuracy that can ensure tooth cover work pieces process to gear mechanism of tooth cover workpiece, not only disposablely can complete the Double-side rounding processing of whole tooth cover, drastically increase production efficiency, also eliminate the configuration of feeding mechanical hand, feed mechanism simultaneously, also make whole machining area diminish.
2, this system of processing to gear mechanism by picking up, promote, traversing three work steps complete, and adopt oscillating cylinder to wriggle to tooth, make tooth overlap workpiece to realize automatically rectifying a deviation to tooth, be convenient to tooth cover be installed to smoothly on the positioning fixture of head, this kind achieves pre-preparation location in advance to tooth mode, save the time, effectively improve the working (machining) efficiency of tooth cover workpiece.
Accompanying drawing explanation
Fig. 1 is structural front view of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the perspective view of the separate unit beveler of Fig. 1;
Fig. 4 is the A portion structure enlarged diagram of Fig. 3;
Fig. 5 is the structural front view of linear feeding mechanism of the present invention;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the rearview of Fig. 5;
Fig. 8 is the perspective view of Fig. 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, also by specific embodiment, the invention will be further described, and following examples are descriptive, are not determinate, can not limit protection scope of the present invention with this.
A kind of gear sleeve of automobile synchronizer Double-side rounding Continuous maching system to gear mechanism, the structure of described system of processing is see Fig. 1,2,3,4, and the linear feeding mechanism 1,9 that the beveler 7,10 and processed by two identical double-poles crosses in two beveler processing stations is formed.A beveler row arranged side by side of two identical double-pole processing is arranged, and each beveler comprises the cutter 6, the artifact-driven head 13 and to gear mechanism 2 that carry out chamfer machining.Wherein, cutter is parallel two, and the center line that two chamfering tools are covered with debris removal cover 14, two cutter places is just arranged artifact-driven head, arrange gear mechanism at the operation position, front end of artifact-driven head, this is made up of toothholder 22 flat-removing air cyclinder 17, translation stages 18, lifting cylinder 19, lifting pedestal 20, handgrip 21 and wriggling gear mechanism, translation stages is arranged on the fuselage of beveler by guide rail guiding, drives translation stages horizontal movement by flat-removing air cyclinder, promoting pedestal is arranged in translation stages by guide rail guiding, lifting pedestal is driven to move both vertically by lifting cylinder, in the lower bottom promoting pedestal, handgrip is installed, this handgrip can be picked up tooth cover workpiece 12 and pass through to promote, move to wriggling that side is fixedly mounted with on toothholder, this wriggling controls tooth (see Fig. 7) to toothholder by the wriggling oscillating cylinder 30 that its lower end is installed, be arranged on artifact-driven head to the tooth cover after tooth after material loading exchange manipulator 4 is picked up, material loading exchanges manipulator and is arranged on column 3, and upper and lower displacement can be carried out and self upset on column, column is packed in horizontal displacement on the translating rails 5 of fuselage one.Artifact-driven head pushing tow tooth cover workpiece realizes the chamfer machining to tooth cover workpiece to tool sharpening position.After artifact-driven head processes chamfering, tooth is overlapped workpiece and be placed into detection station 15 by material loading exchange manipulator location, after detecting station detection, qualified products are transmitted back to material road by promoting cylinder 26 above turnover panel 23, substandard product then can make turnover panel dig, and promotes substandard product to enter in turnover panel and to be sent by the waste product material road 16 that it is communicated with by promotion cylinder.
The fuselage of each beveler all between artifact-driven head front, two cutter rears is fixedly mounted with an orthoscopic feed mechanism by installing rack 25 level, each linear feeding mechanism drives the driving-belt in material road to rotate by a drive motors 11, the equal radial direction in side, material road at each operation position, beveler artifact-driven head front end is provided with a pair interval cylinder 27, the plunger interval of these two interval cylinders is stretched out, and carries out tooth, processing gear mechanism to enable tooth cover workpiece enter one by one.The rear end of last linear feeding mechanism is provided with a tooth cover turn-over mechanism 8, the structure of this tooth cover turn-over mechanism is see Fig. 5,6,7,8, pitch 28 by rotation cylinder 29, rotation to form, in rotation Cha Liao road, radial direction forks tooth cover workpiece, after rotation cylinder turns over turnback, make tooth overlap the another side of workpiece upward, tooth cover workpiece level is placed on the material road of a rear straight line feed mechanism.
To reply gear mechanism handgrip position material road outer radial be fixedly mounted with a propelling movement cylinder 24, this propelling movement cylinder by material road in tooth cover workpiece after super-interval cylinder time-out interval, be pushed to handgrip position, with complete this tooth cover workpiece to tooth operation.
Operation principle of the present invention is:
Tooth cover workpiece is sent into from the material road of last orthoscopic feed mechanism, be pushed into cylinder top one by one in order through super-interval cylinder to shift onto below the handgrip that promotes below pedestal and locate, then captured by handgrip and promote, move to wriggle and adopt wriggling oscillating cylinder to carry out tooth to toothholder; After tooth, being exchanged after upset picked up by manipulator by material loading is arranged on artifact-driven head, artifact-driven head enters in debris removal cover under the rotation of direct driving motor and the driving of straight line cylinder, in debris removal cover, by the chamfering tool of two specular, synchronous symmetrical chamfering is carried out to the tip surface that tooth overlaps workpiece, iron filings under cutting are collected by debris removal cover, the tooth cover processed is return by artifact-driven head and is exchanged manipulator by material loading again and takes off, and location is placed into detection station; Detect after station detects, qualified products are transmitted back to material road by promoting cylinder above turnover panel, and substandard product then can make turnover panel dig, and promote substandard product to enter in turnover panel and to be sent by the waste product material road that it is communicated with by promotion cylinder.Qualified tooth cover workpiece is transplanted on tooth cover turn-over mechanism through punishment in advance road, again via behind cylinder interval, interval, fork tooth by radial direction in the rotation Cha Liao road of oscillating cylinder and overlap workpiece, turnback is turned over through rotation cylinder, tooth is made to overlap the another side of workpiece upward, tooth cover workpiece level is placed on the material road of a rear straight line feed mechanism, and carry out the chamfer machining of another side thus, the working method of a rear beveler is identical with last beveler.
Claims (3)
1. a gear sleeve of automobile synchronizer Double-side rounding Continuous maching system to gear mechanism, the linear feeding mechanism that the beveler and that described system of processing is processed by two identical double-poles crosses in two beveler processing stations is formed, a beveler row arranged side by side of two identical double-pole processing is arranged, each beveler comprises the cutter carrying out chamfer machining, artifact-driven head and to gear mechanism, cutter is parallel two, the center line at two cutter places is just arranged artifact-driven head, arrange gear mechanism at the operation position, front end of artifact-driven head, it is characterized in that: described to gear mechanism by flat-removing air cyclinder, translation stages, lifting cylinder, promote pedestal, handgrip and wriggling are formed toothholder, translation stages is arranged on the fuselage of beveler by guide rail guiding, translation stages horizontal movement is driven by flat-removing air cyclinder, promoting pedestal is arranged in translation stages by guide rail guiding, lifting pedestal is driven to move both vertically by lifting cylinder, in the lower bottom promoting pedestal, handgrip is installed, this handgrip is picked up tooth cover workpiece and is passed through to promote, move to wriggling that side is fixedly mounted with on toothholder, this wriggling controls tooth the wriggling oscillating cylinder that toothholder is installed by its lower end, be arranged on artifact-driven head to the tooth cover after tooth after material loading exchange manipulator is picked up, described material loading exchanges manipulator and is arranged on column, and on column, carry out upper and lower displacement and self upset, column is packed in horizontal displacement on the translating rails of fuselage one, one propelling movement cylinder is being fixedly mounted with to the material road outer radial of reply gear mechanism handgrip position, tooth cover workpiece in material road is pushed to gear mechanism handgrip position by this propelling movement cylinder after super-interval cylinder time-out interval.
2. gear sleeve of automobile synchronizer Double-side rounding Continuous maching system according to claim 1 to gear mechanism, it is characterized in that: each beveler is all in artifact-driven head front, fuselage between two cutter rears is fixedly mounted with an orthoscopic feed mechanism by installing rack level, each linear feeding mechanism drives the driving-belt in material road to rotate by a drive motors, the equal radial direction in side, material road at each operation position, beveler artifact-driven head front end is provided with a pair interval cylinder, the plunger interval of these two interval cylinders is stretched out, to enable tooth cover workpiece enter one by one, gear mechanism is carried out tooth.
3. gear sleeve of automobile synchronizer Double-side rounding Continuous maching system according to claim 1 to gear mechanism, it is characterized in that: the rear end of the last linear feeding mechanism of described Liang Ge linear feeding mechanism is provided with a tooth cover turn-over mechanism, this tooth cover turn-over mechanism is pitched by rotation cylinder, rotation and is formed, in rotation Cha Liao road, radial direction forks tooth cover workpiece, after rotation cylinder turns over turnback, make tooth overlap the another side of workpiece upward, tooth cover workpiece level is placed on the material road of a rear straight line feed mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510512414.7A CN105014161A (en) | 2015-08-19 | 2015-08-19 | Tooth aligning mechanism of double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510512414.7A CN105014161A (en) | 2015-08-19 | 2015-08-19 | Tooth aligning mechanism of double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators |
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| Publication Number | Publication Date |
|---|---|
| CN105014161A true CN105014161A (en) | 2015-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510512414.7A Pending CN105014161A (en) | 2015-08-19 | 2015-08-19 | Tooth aligning mechanism of double-sided chamfering continuous machining system for gear sleeves of automobile synchronization regulators |
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| CN (1) | CN105014161A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215378A (en) * | 2015-11-09 | 2016-01-06 | 烟台市三立机械设备有限公司 | Magnet ring beveler |
| CN108145256A (en) * | 2018-01-05 | 2018-06-12 | 宁夏新瑞长城机床有限公司 | Synchronizer gear sleeve processing unit (plant) |
| CN113695679A (en) * | 2021-08-25 | 2021-11-26 | 天津广荟丰科技有限公司 | Chamfering method for new energy automobile brake friction plate production |
-
2015
- 2015-08-19 CN CN201510512414.7A patent/CN105014161A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215378A (en) * | 2015-11-09 | 2016-01-06 | 烟台市三立机械设备有限公司 | Magnet ring beveler |
| CN105215378B (en) * | 2015-11-09 | 2018-03-27 | 山东三立新材料设备股份有限公司 | Magnet ring beveler |
| CN108145256A (en) * | 2018-01-05 | 2018-06-12 | 宁夏新瑞长城机床有限公司 | Synchronizer gear sleeve processing unit (plant) |
| CN108145256B (en) * | 2018-01-05 | 2023-05-26 | 宁夏新瑞长城机床有限公司 | Synchronizer gear sleeve machining device |
| CN113695679A (en) * | 2021-08-25 | 2021-11-26 | 天津广荟丰科技有限公司 | Chamfering method for new energy automobile brake friction plate production |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151104 |
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| WD01 | Invention patent application deemed withdrawn after publication |