CN105001966A - Cutting fluid for aluminum and aluminum alloy - Google Patents
Cutting fluid for aluminum and aluminum alloy Download PDFInfo
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- CN105001966A CN105001966A CN201510353040.9A CN201510353040A CN105001966A CN 105001966 A CN105001966 A CN 105001966A CN 201510353040 A CN201510353040 A CN 201510353040A CN 105001966 A CN105001966 A CN 105001966A
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- cutting fluid
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- sodium
- aluminum
- alalloy
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Abstract
The invention discloses a cutting fluid for aluminum and aluminum alloy, belonging to the technical field of chemistry. The cutting fluid is composed of the following components by weight: 4 to 10% of polyglycerol, 3 to 8% of sodium gluconate, 3 to 8% of sodium sebacate, 1 to 6% of benzotriazol, 1 to 6% of polyaniline, 1 to 8% of sodium silicate, 1 to 3% of thiourea, 1 to 3% of amino acid, 1 to 4% of aluminum sulfate and 1 to 4% of sodium lactate, with the balance being water. The cutting fluid is free of foam in the process of usage and is a total-synthesis aqueous cutting fluid; and through usage of the cutting fluid in the process of processing of workpieces, observation and monitoring of the workpieces are facilitated.
Description
Technical field
The present invention relates to a kind of cutting fluid, particularly a kind of Al and Alalloy cutting fluid, belongs to technical field of chemistry.
Background technology
Aluminium alloy refers to and add the elements such as a small amount of copper, magnesium, manganese, zinc, silicon, chromium in aluminum smelting technology process, thus greatly improves the material of aluminum metal performance.Increase substantially physical strength and the surface hardness of aluminium, and still keep the natural characteristics of aluminium lighter in weight; Density is low, and intensity is high, and plasticity-is good, is easy to be processed into various section bar, and its use value increases greatly.Industrially widespread use, usage quantity is only second to steel.
In the Al and Alalloy course of processing, cutting fluid is a kind of important subsidiary material, not only can prevent burning from corroding, and increases the smooth finish in work pieces process face, and can extend cutting-tool's used life.Traditional cutting fluid is generally containing mineral oil or vegetables oil or tensio-active agent, and often there is summer easy to be smelly rotten, the smell is awful, winter, viscosity was large, was difficult to use, used middle foam more, be unfavorable for observing workpiece, and price is high, increase the problems such as use cost.About Al and Alalloy cutting fluid, industry conducts extensive research and applies, and is below the existing background technology introduction at present in some patents of Al and Alalloy cutting fluid:
CN104450140A provides a kind of water base aluminum alloy cutting fluid, and this cutting fluid is made up of each component of following mass fraction: trihydroxy ethylamine oleate soap 16-20 part, trolamine 1.5-1.8 part, sodium bicarbonate 0.2-0.4 part, borax 1.1-1.3 part, sorbyl alcohol 0.5-0.7 part, clorafin 0.1-0.3 part, sodium laurylsulfonate 1.6-1.9 part, Sodium Tetraborate 0.2-0.4 part, calcium sulphonate 0.1-0.3 part, deionized water 74-78 part.The water base aluminum alloy cutting fluid of this invention has excellent lubricity and cooling, simultaneously with low cost, very friendly to environment;
CN104152250A discloses a kind of durable type aluminum alloy cutting fluid, it is made up of the raw material of following parts by weight: triethanolamine oleate ester 16-22 part, sodium alkyl benzene sulfonate 12-18 part, clorafin 7-13 part, polyvinyl alcohol contracting determines aldehyde 9-12 part, oleic acid isooctyl 10-12 part, rust-preventive agent 3-5 part, machinery oil 1.3-3.8 part, 20 parts, water.This beneficial effect of the invention is: the cutting fluid of this invention can thoroughly clean raffinate unnecessary on cutter and lathe; Good stability, long quality-guarantee period;
CN104130850A discloses a kind of modified version aluminum alloy cutting fluid, it is made up of the raw material of following parts by weight: hydramine 30-40 part, anion surfactant 16-25 part, clorafin 12-19 part, inhibiter 3.5-8.5 part, rust-preventive agent 0.6-1.8 part, glycerine 2.5-6.2 part, alkenyl succinic acid 2-9 part, borax 5-8 part, 20 parts, water.This beneficial effect of the invention is: the cutting fluid of this invention has splendid anti-corrosion effects to aluminium alloy, has excellent lubricity concurrently.
CN103710131A discloses a kind of water base aluminum alloy cutting fluid, is made up of the raw material of following weight part: pungent certain herbaceous plants with big flowers acid 4-5, boric acid 2-3, glycerine 10-12, glyceryl monostearate 6-9, polyisobutene 2-3, spainulenol 10-12, di-isopropyl sodium naphthalene sulfonate 1-2, carboxymethyl cellulose 1-2, diethylene glycol dibutyl ether 4-5, auxiliary agent 6-8, water 200.The cleaning of this invention cutting fluid is good, also there is good lubricity, also overcome perishable smelly, the shortcoming that work-ing life is short of emulsified cutting fluid, substantially increase the work-ing life of machinery and cutting fluid, and cooling performance is good, be applicable to the processing of non-ferrous metal and ferrous metal, be particularly useful for aluminum profile extrusion, prevent aluminium material surface etching problem;
Granted patent
cN103589497B discloses a kind of aluminum alloy cutting fluid, by weight percentage, composed of the following components: triethanolamine oleate ester 15-27%, sodium alkyl benzene sulfonate 10-15%, tween 4-10%, Unimac 5680 6-9%, clorafin 3-7%, trolamine 5-10%, sterilant 0.3-1.5%, defoamer 0.1-0.5% rust-preventive agent 1-3% water surplus.This invention aluminum alloy cutting fluid has good easy cleaning, to workpiece surface without any corrosive nature, contributes to thoroughly cleaning raffinate unnecessary on cutter and lathe; Good stability, long quality-guarantee period; Good water solubility, easy to use;
CN103351924B discloses a kind of aluminum alloy cutting fluid, and it comprises the raw material according to following weight percentage proportioning: polyaniline 19.5-40.1%, anion surfactant 11.8-22.1%, nonionogenic tenside 1.49-2.51%, additive 5.8-15.1%, anticorrosive agent 1.9-14.1%, copper alloy inhibiter 0.09-0.81%, aluminum alloy corrosion inhibitor 0.29-1.31%, zinc alloy inhibiter 0.09-0.61%, excess water.Aluminum alloy cutting fluid described in this invention, it has excellent antiseptic property and lubricity and cooling, while with low cost, all very friendly with environment to human body;
CN103409220A discloses a kind of water base aluminum alloy cutting fluid, and it comprises the raw material according to following weight percentage proportioning: mixture 19.9-55.1%, the anion surfactant 14.9-25.2% of hydramine or hydramine and mineral alkali, clorafin 2.9-15.2%, aluminum alloy corrosion inhibitor 0.5-1.5%, the stablizer 0.1-1% of aluminum alloy corrosion inhibitor, copper alloy inhibiter 0.5-1.5%, the stablizer 0.1-0.8% of copper alloy inhibiter, defoamer 0.1-0.4%, tetrazole 0.05-0.3%, excess water.Water base aluminum alloy cutting fluid described in this invention is with low cost, environmentally friendly, has splendid anti-corrosion effects to aluminium alloy, has excellent lubricity, rustless property and anti-corrupt ability concurrently;
CN102766517B is authorized to disclose a kind of complete synthesis water-based silumin cutting fluid, preparation method and using method thereof, cutting fluid raw material comprises: aluminium protective material, the acid of pungent certain herbaceous plants with big flowers, water-based extreme pressure lubricant, boric acid, glycerine, cationic quaternary ammonium salt aluminium bits sinking agent, trolamine, dicarboxylate base complex rust-preventive agent, monobutyl ether coupler, anti-hard water agent, defoamer, distilled water, adopt the complete synthesis formula of environmental protection, strengthen cleaning and the settling property of cutting fluid; Environment-friendly type special water-based extreme pressure lubricant substitutes traditional synthetic ester, ensure that the lubricity of cutting fluid and the long-term stability of cleaning performance; And there is extraordinary provide protection to non-ferrous metal and ferrous metal; Adopt environmental protection aluminium protective material, stop aluminium material surface etching problem in the silumin course of processing;
CN102660364B discloses aluminum alloy cutting fluid of a kind of non-phosphorus non-silicon and preparation method thereof, comprises and iso-octyl palmitate, ricinoleate ester and sulfuration vegetation fat acid esters mixing and stirring are obtained oiliness work in-process A product; Unimac 5680 and trolamine mixing constant temperature are stirred and obtains Unimac 5680 trolamine soap and lubricate work in-process B product; By SA and diglycolamine and trolamine with water Hybrid Heating constant temperature stirs until solid dissolves completely obtain waterborne anti-rust work in-process C product; A, B, C tri-kinds of work in-process being mixed with stirring, adding butyl glycol ether immediately successively, Corrguard SI, Tween-60, Si Pan-after 80s be stirred to homogeneous transparent; Finally add defoamer, sterilant stirs and obtain product.The aluminum alloy cutting fluid of expecting based on vegetables oil synthetic ester has following characteristics: lubrication extreme pressure property is good, overcomes aluminium and emulsion reacts, and aluminum oxidation variable color, causes emulsion layering; Bio-oxidation good stability, not phosphorous, not easily raw bacterium is smelly;
CN101376863B discloses a kind of micro quantity lubrication system aluminum alloy cutting fluid and its production and use, be prepared from by following weight percent raw material: base oil 30%, sulfide isobutene 5-20%, clorafin 5-20%, thiophosphatephosphorothioate 5-20%, potassium borate 5-20%, tensio-active agent 10%, rust-preventive agent 5%, described base oil adopts mineral oil or vegetables oil.This invention compared with the existing technology, has good oilness and thermal diffusivity, and usage quantity drops to original less than 5%, and reduces exhaust emission, the saving tooling cost to rivers,lakes and seas, improves lubricant effect.
The cutting fluid mentioned although above-mentioned has good rust-proof effect, but generally in batching just employ tensio-active agent, be easy to cause producing foam in use procedure, be unfavorable for the observation to workpiece and operating process, can not monitoring promptly and accurately to produced problem in processing work process, also can cause the generation of quality and industrial accident in some cases.In order to suppress the generation of foam, some cutting fluid adds defoamer while use tensio-active agent, and this can cause the raising of production cost.
Summary of the invention
The object of the invention is to overcome the above-mentioned technical problem that existing Al and Alalloy cutting fluid in use exists, a kind of Al and Alalloy cutting fluid is provided.
For realizing object of the present invention, the technical solution adopted in the present invention is: a kind of Al and Alalloy cutting fluid, be made up of following several component and form according to weight proportion: Polyglycerine 4-10%, Sunmorl N 60S 3-8%, sebacic acid sodium 3-8%, benzotriazole 1-6%, polyaniline 1-6%, water glass 1-8%, thiocarbamide 1-3%, Tai-Ace S 150 1-4%, Sodium.alpha.-hydroxypropionate 1-4%, surplus is water, further, be made up of following several component and form according to weight proportion: Polyglycerine 4-8%, Sunmorl N 60S 3-5%, sebacic acid sodium 3-4%, benzotriazole 1-3%, polyaniline 1-3%, water glass 1-4%, thiocarbamide 1-2%, Tai-Ace S 150 2-4%, Sodium.alpha.-hydroxypropionate 1-2%, surplus is water, further, be made up of following several component and form according to weight proportion: Polyglycerine 4%, Sunmorl N 60S 3%, sebacic acid sodium 3%, benzotriazole 1%, polyaniline 2%, water glass 2%, thiocarbamide 1%, Tai-Ace S 150 4%, Sodium.alpha.-hydroxypropionate 1%, surplus is water.
The positive Advantageous Effects of Al and Alalloy cutting fluid provided by the present invention is: cutting fluid of the present invention does not have tensio-active agent and defoamer in batching, low cost of manufacture, in performance, except having, the cooling that traditional Al and Alalloy cutting fluid possesses is good, except the characteristic such as oilness is good, spatter property is good, corrosion-free, long quality-guarantee period, good stability, this cutting fluid is non-foam in use, and be complete synthesis aqueous cutting fluid, in workpiece process, use this cutting fluid can carry out observation monitoring in real time to workpiece process easily.
Embodiment
In order to explain enforcement of the present invention more fully, provide embodiment of the present invention, these embodiments are only to elaboration of the present invention, do not limit the scope of the invention.
Embodiment 1:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 10% respectively, Sunmorl N 60S 3%, sebacic acid sodium 3%, benzotriazole 2%, polyaniline 1%, water glass 1%, thiocarbamide 1%, Tai-Ace S 150 2%, Sodium.alpha.-hydroxypropionate 1%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (aluminium alloy wheel hub cuttings) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
Embodiment 2:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 8% respectively, Sunmorl N 60S 5%, sebacic acid sodium 4%, benzotriazole 3%, polyaniline 3%, water glass 4%, thiocarbamide 2%, Tai-Ace S 150 2%, Sodium.alpha.-hydroxypropionate 2%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (aluminium alloy wheel hub cuttings) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
Embodiment 3:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 4% respectively, Sunmorl N 60S 3%, sebacic acid sodium 3%, benzotriazole 1%, polyaniline 2%, water glass 2%, thiocarbamide 1%, Tai-Ace S 150 4, Sodium.alpha.-hydroxypropionate 1%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (aluminium alloy wheel hub cuttings) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
Embodiment 4:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 10% respectively, Sunmorl N 60S 8%, sebacic acid sodium 8%, benzotriazole 6%, polyaniline 6%, water glass 8%, thiocarbamide 3%, Tai-Ace S 150 4%, Sodium.alpha.-hydroxypropionate 4%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (aluminium alloy wheel hub cuttings) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
Embodiment 5:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 4% respectively, Sunmorl N 60S 3%, sebacic acid sodium 3%, benzotriazole 2%, polyaniline 2%, water glass 3%, thiocarbamide 1%, Tai-Ace S 150 1%, Sodium.alpha.-hydroxypropionate 1%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (aluminium alloy wheel hub cuttings) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
Embodiment 6:
A kind of Al and Alalloy cutting fluid, be made up of following raw material and quality proportioning, under stirring, add Polyglycerine 4% respectively, Sunmorl N 60S 2%, sebacic acid sodium 3%, benzotriazole 2%, polyaniline 1%, water glass 2%, thiocarbamide 1%, Tai-Ace S 150 4%, Sodium.alpha.-hydroxypropionate 2%, surplus be water.Mix, test result shows to meet GB/T6144-2010, and experiment and factory site (processing of aluminium valve) use and show: not only lubricate, clean, corrosion protection effect better, and in use procedure, foam is less, facilitates the observation to workpiece.
After detailed description embodiments of the present invention, the personage being familiar with this technology can be well understood to, do not departing under above-mentioned claim and spirit and can carry out various change and amendment, all above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all belong to the scope of technical solution of the present invention, and the present invention is not also limited to the embodiment of example in specification sheets.
Claims (3)
1. an Al and Alalloy cutting fluid, is characterized in that: be made up of following several component and form according to weight proportion: Polyglycerine 4-10%, Sunmorl N 60S 3-8%, sebacic acid sodium 3-8%, benzotriazole 1-6%, polyaniline 1-6%, water glass 1-8%, thiocarbamide 1-3%, Tai-Ace S 150 1-4%, Sodium.alpha.-hydroxypropionate 1-4%, surplus are water.
2. a kind of Al and Alalloy cutting fluid according to claim 1, is characterized in that: be made up of following several component and form according to weight proportion: Polyglycerine 4-8%, Sunmorl N 60S 3-5%, sebacic acid sodium 3-4%, benzotriazole 1-3%, polyaniline 1-3%, water glass 1-4%, thiocarbamide 1-2%, Tai-Ace S 150 2-4%, Sodium.alpha.-hydroxypropionate 1-2%, surplus are water.
3. a kind of Al and Alalloy cutting fluid according to claim 1, is characterized in that: be made up of following several component and form according to weight proportion: Polyglycerine 4%, Sunmorl N 60S 3%, sebacic acid sodium 3%, benzotriazole 1%, polyaniline 2%, water glass 2%, thiocarbamide 1%, Tai-Ace S 150 4%, Sodium.alpha.-hydroxypropionate 1%, surplus are water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510353040.9A CN105001966B (en) | 2015-06-24 | 2015-06-24 | A kind of aluminium and aluminum alloy cutting fluid |
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| CN201510353040.9A CN105001966B (en) | 2015-06-24 | 2015-06-24 | A kind of aluminium and aluminum alloy cutting fluid |
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| CN105001966A true CN105001966A (en) | 2015-10-28 |
| CN105001966B CN105001966B (en) | 2017-09-08 |
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Cited By (5)
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| CN106222643A (en) * | 2016-08-31 | 2016-12-14 | 常熟市强盛电力设备有限责任公司 | Turbine generator rotator |
| EP3266847A1 (en) * | 2016-07-05 | 2018-01-10 | Uab "Esspo" | Inhibitor compositions for liquid deicers |
| CN109705970A (en) * | 2019-03-04 | 2019-05-03 | 福建嘉富顿环保科技有限公司 | A kind of dedicated cutting fluid of full synthetic aluminum alloy and preparation method thereof |
| CN112175708A (en) * | 2020-09-16 | 2021-01-05 | 山东龙程矿业科技股份有限公司 | Aluminum alloy cutting fluid and preparation method thereof |
| CN113277943A (en) * | 2021-04-30 | 2021-08-20 | 哈尔滨工业大学(深圳)(哈尔滨工业大学深圳科技创新研究院) | Diacid-based antirust agent and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3266847A1 (en) * | 2016-07-05 | 2018-01-10 | Uab "Esspo" | Inhibitor compositions for liquid deicers |
| CN106222643A (en) * | 2016-08-31 | 2016-12-14 | 常熟市强盛电力设备有限责任公司 | Turbine generator rotator |
| CN109705970A (en) * | 2019-03-04 | 2019-05-03 | 福建嘉富顿环保科技有限公司 | A kind of dedicated cutting fluid of full synthetic aluminum alloy and preparation method thereof |
| CN109705970B (en) * | 2019-03-04 | 2021-07-06 | 福建嘉富顿环保科技有限公司 | Special cutting fluid for total synthesis of aluminum alloy and preparation method thereof |
| CN112175708A (en) * | 2020-09-16 | 2021-01-05 | 山东龙程矿业科技股份有限公司 | Aluminum alloy cutting fluid and preparation method thereof |
| CN112175708B (en) * | 2020-09-16 | 2022-05-03 | 山东龙程矿业科技股份有限公司 | Aluminum alloy cutting fluid and preparation method thereof |
| CN113277943A (en) * | 2021-04-30 | 2021-08-20 | 哈尔滨工业大学(深圳)(哈尔滨工业大学深圳科技创新研究院) | Diacid-based antirust agent and preparation method thereof |
| CN113277943B (en) * | 2021-04-30 | 2022-12-27 | 哈尔滨工业大学(深圳)(哈尔滨工业大学深圳科技创新研究院) | Diacid-based antirust agent and preparation method thereof |
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Granted publication date: 20170908 Termination date: 20180624 |