CN106987301A - A kind of aluminum alloy cutting fluid and preparation method thereof - Google Patents
A kind of aluminum alloy cutting fluid and preparation method thereof Download PDFInfo
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- CN106987301A CN106987301A CN201710117506.4A CN201710117506A CN106987301A CN 106987301 A CN106987301 A CN 106987301A CN 201710117506 A CN201710117506 A CN 201710117506A CN 106987301 A CN106987301 A CN 106987301A
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Abstract
The invention discloses a kind of aluminum alloy cutting fluid and preparation method thereof, cutting fluid includes the water of water-based zinc stearate, the aqueous epoxy resins of 10 12 mass parts, the nano-graphite of 0.5 1.0 mass parts, the surfactant of 0.6 1.5 mass parts, the calgon of 13 mass parts, the glycerine of 35 mass parts, the ethanol of 0.1 0.5 mass parts and 10 30 mass parts of 20 35 mass parts, and its preparation method comprises the following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in stirred tank, stirring mixing;Nano-graphite, calgon, glycerine and ethanol are taken, stirred tank, stirring mixing is added;Take surfactant and water, add stirred tank, stirring mixing, obtain aluminum alloy cutting fluid, the aluminum alloy cutting fluid environmental pollution is small, with good cooling performance, greasy property and stability, the requirement of high cutting speed and high feed rate when disclosure satisfy that aluminium alloy processing, the surface smoothness of aluminum alloy materials workpiece after cutting is can guarantee that, and loss of the cutter in Cutting Process can be reduced.
Description
Technical field
The present invention relates to cutting technology field, and in particular to a kind of aluminum alloy cutting fluid and preparation method thereof.
Background technology
Aluminium alloy is the metal material that all trades and professions are widely used, and aluminum alloy cutting fluid is the important of aluminium alloy cutting
Auxiliary material, therefore also demand is larger to the demand of aluminum alloy cutting fluid.Height is cut when cutting fluid should be able to provide aluminum profile extrusion
Speed and excellent greasy property and cooling performance required by high feed rate are cut, the surface of aluminum alloy materials workpiece is just can guarantee that
Finish.Traditional aluminum alloy cutting fluid is constituted using mineral oil and emulsifying agent, is polluted the environment first containing large amount of organic,
Secondly there are the shortcomings of the difficult dilution of easily rancid, winter in summer, rust-proof effect difference, strengthen with the environmental consciousness of people, gradually go out
Show some water-soluble metalworking liquids, although these water-soluble metalworking liquid cooling performances are good, but there is greasy property difference again
Problem.Research and development are a kind of both without environmental pollution, have preferable greasy property, the aluminum alloy cutting fluid of cooling performance, ability again
Enough meet the demand in market.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of with preferable greasy property, the aluminium alloy of cooling performance
Cutting fluid and preparation method thereof.
The technical solution used in the present invention is:
A kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearates of 20-35 mass parts, 10-12 mass parts
Aqueous epoxy resins, the nano-graphite of 0.5-1.0 mass parts, the surfactant of 0.6-1.5 mass parts, the six of 1-3 mass parts
Sodium metaphosphate, the glycerine of 3-5 mass parts, the water of the ethanol of 0.1-0.5 mass parts and 10-30 mass parts.
Some preferred embodiment in, the surfactant be 0.1-0.5 mass parts isomery alcohol polyoxyethylene
The alkyl polyglucoside of ether and 0.5-1 mass parts.
Some preferred embodiment in, in addition to the potassium molybdates of 0.1-0.5 mass parts, 0.01-0.05 mass parts
The melamine of calcium gluconae and 0.04-0.08 mass parts.
Some preferred embodiment in, include the thiamine of 0.1-0.2 mass parts.
Some preferred embodiment in, include the dodecanedioic acid and 0.2-0.5 mass parts of 0.4-0.6 mass parts
Multiamide antirust agent.
Present invention also offers a kind of preparation method of aluminum alloy cutting fluid as described above, comprise the following steps:
S1:Aqueous zinc stearate, aqueous epoxy resins are placed in stirred tank, stirring mixing;
S2:Nano-graphite, calgon, glycerine and ethanol are taken, stirred tank, stirring mixing is added;
S3:Surfactant and water are taken, stirred tank is added, stirring mixing obtains aluminum alloy cutting fluid.
Some preferred embodiment in, also include in the S2:Potassium molybdate, calcium gluconae and melamine are taken,
Add stirred tank, stirring mixing.
Some preferred embodiment in, also include in the S2:Thiamine is taken, stirred tank, stirring mixing is added.
Some preferred embodiment in, also include in the S2:Dodecanedioic acid and multiamide antirust agent are taken, addition is stirred
Mix kettle, stirring mixing.
The beneficial effects of the invention are as follows:
The invention provides a kind of aluminum alloy cutting fluid and preparation method thereof, the aluminum alloy cutting fluid cuts for aqueous aluminium alloy
Liquid, not using mineral oil, environmental pollution is small, more environmentally friendly relative to traditional cutting fluid;Aqueous aluminum alloy cutting fluid due to
Water is solvent, with good cooling performance;Contain water-based zinc stearate and aqueous epoxy resins in cutting fluid, be all that property is steady
Fixed emulsion, by adding water-based zinc stearate, aqueous epoxy resins and nano-graphite in cutting fluid so that cutting fluid has
Good greasy property, the requirement of high cutting speed and high feed rate, can guarantee that after cutting when disclosure satisfy that aluminium alloy processing
The surface smoothness of aluminum alloy materials workpiece, and loss of the cutter in Cutting Process can be reduced, increase the use of cutter
Life-span;Surfactant, glycerine, ethanol are added in aluminum alloy cutting fluid, wettability, the profit of cutting fluid can be further enhanced
Slip energy and stability;Calgon is added in aluminum alloy cutting fluid, the anti-scaling property of cutting fluid can be strengthened, it is to avoid cutting
Liquid is precipitated.
Embodiment
Embodiment 1:
Present embodiments provide a kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearate of 20 mass parts, 10
The aqueous epoxy resins of mass parts, the nano-graphite of 0.5 mass parts, the isomeric alcohol polyethenoxy ether of 0.1 mass parts, 0.5 mass
The alkyl polyglucoside, the calgon of 1 mass parts, the glycerine of 3 mass parts, the ethanol of 0.1 mass parts and 10 mass parts of part
Water.
Above-mentioned aluminum alloy cutting fluid is prepared by following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in
In stirred tank, stirring mixing;Nano-graphite, calgon, glycerine and ethanol are taken, stirred tank, stirring mixing is added;Take surface
Activating agent and water, add stirred tank, and stirring mixing obtains aluminum alloy cutting fluid.
Above-mentioned aluminum alloy cutting fluid is aqueous aluminum alloy cutting fluid, and not using mineral oil, environmental pollution is small;The cutting fluid
Due to using water as solvent, with good cooling performance;Contain water-based zinc stearate and aqueous epoxy resins in cutting fluid, be all
The stable emulsion of property, by adding water-based zinc stearate, aqueous epoxy resins and nano-graphite in cutting fluid so that cutting
Liquid has good greasy property, and the requirement of high cutting speed and high feed rate, can guarantee that when disclosure satisfy that aluminium alloy processing
The surface smoothness of aluminum alloy materials workpiece after cutting, and loss of the cutter in Cutting Process can be reduced, increase cutter
Service life;Surfactant, glycerine, ethanol are added in aluminum alloy cutting fluid, using isomeric alcohol polyethenoxy ether and alkyl
Polyglucoside can further enhance wettability, greasy property and the stability of cutting fluid as mixed surfactant;Aluminium
Calgon is added in alloy cutting fluid, the anti-scaling property of cutting fluid can be strengthened, it is to avoid cutting fluid is precipitated.
The aluminum alloy cutting fluid is applied to use in the Cutting Process of aluminum alloy materials, the material surface light after cutting
It is sliding, and the loss of working angles cutter is small.
Embodiment 2:
Present embodiments provide a kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearate of 35 mass parts, 12
The aqueous epoxy resins of mass parts, the nano-graphite of 1.0 mass parts, the isomeric alcohol polyethenoxy ether of 0.5 mass parts, 1 mass parts
The alkyl polyglucosides of mass parts, the calgon of 3 mass parts, the glycerine of 5 mass parts, the ethanol of 0.5 mass parts, 0.5
The potassium molybdate of mass parts, the calcium gluconae of 0.05 mass parts, the water of the melamine of 0.08 mass parts and 30 mass parts.
Above-mentioned aluminum alloy cutting fluid is prepared by following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in
In stirred tank, stirring mixing;Take nano-graphite, calgon, potassium molybdate, calcium gluconae, melamine, glycerine and second
Alcohol, adds stirred tank, stirring mixing;Surfactant and water are taken, stirred tank is added, stirring mixing obtains aluminum alloy cutting fluid.
Above-mentioned aluminum alloy cutting fluid is aqueous aluminum alloy cutting fluid, and environmental pollution is small;And with good cooling performance, profit
Slip energy, wettability and stability;Potassium molybdate, calcium gluconae and melamine, Neng Gouzeng are added in aluminum alloy cutting fluid
The corrosion inhibition of strong cutting fluid.
The aluminum alloy cutting fluid is applied to use in the Cutting Process of aluminum alloy materials, the material surface light after cutting
It is sliding, and the loss of working angles cutter is small.
Embodiment 3:
Present embodiments provide a kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearate of 25 mass parts, 10
The aqueous epoxy resins of mass parts, the nano-graphite of 0.6 mass parts, the isomeric alcohol polyethenoxy ether of 0.4 mass parts, 0.5 mass
The alkyl polyglucoside, the calgon of 1.5 mass parts, the potassium molybdate of 0.1 mass parts, the gluconic acid of 0.01 mass parts of part
Calcium, the melamine of 0.04 mass parts, the thiamine of 0.1 mass parts, the glycerine of 3.5 mass parts, the ethanol of 0.25 mass parts and
The water of 25 mass parts.
Above-mentioned aluminum alloy cutting fluid is prepared by following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in
In stirred tank, stirring mixing;Take nano-graphite, it is calgon, potassium molybdate, calcium gluconae, melamine, thiamine, sweet
Oil and ethanol, add stirred tank, stirring mixing;Surfactant and water are taken, stirred tank is added, stirring mixing obtains aluminium alloy
Cutting fluid.
Above-mentioned aluminum alloy cutting fluid is aqueous aluminum alloy cutting fluid, and environmental pollution is small;And with good cooling performance, profit
Slip energy, wettability and stability;Contain potassium molybdate, calcium gluconae, melamine, thiamine, Neng Gouzeng in cutting fluid
The corrosion inhibition of strong cutting fluid.
The aluminum alloy cutting fluid is applied to use in the Cutting Process of aluminum alloy materials, the material surface light after cutting
It is sliding, and the loss of working angles cutter is small.
Embodiment 4:
Present embodiments provide a kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearate of 25 mass parts, 10
The aqueous epoxy resins of mass parts, the nano-graphite of 0.6 mass parts, the isomeric alcohol polyethenoxy ether of 0.4 mass parts, 0.5 mass
The alkyl polyglucoside, the calgon of 1.5 mass parts, the potassium molybdate of 0.1 mass parts, the gluconic acid of 0.01 mass parts of part
Calcium, the melamine of 0.04 mass parts, the thiamine of 0.1 mass parts, the glycerine of 3.5 mass parts, the ethanol of 0.25 mass parts,
The water of the dodecanedioic acid of 0.4 mass parts, the multiamide antirust agent of 0.2 mass parts and 25 mass parts.
Above-mentioned aluminum alloy cutting fluid is prepared by following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in
In stirred tank, stirring mixing;Take nano-graphite, calgon, potassium molybdate, calcium gluconae, melamine, thiamine, the moon
Osmanthus diacid, multiamide antirust agent, glycerine and ethanol, add stirred tank, stirring mixing;Surfactant and water are taken, stirring is added
Kettle, stirring mixing, obtains aluminum alloy cutting fluid.
Above-mentioned aluminum alloy cutting fluid is aqueous aluminum alloy cutting fluid, and environmental pollution is small;And with good cooling performance, profit
Slip energy, wettability and stability;Contain potassium molybdate, calcium gluconae, melamine, thiamine, Neng Gouzeng in cutting fluid
The corrosion inhibition of strong cutting fluid;Combination antirust agent containing dodecanedioic acid, multiamide antirust agent in cutting fluid, enables to cutting
The more conventional cutting fluid of rustless property of liquid is more preferable.
The aluminum alloy cutting fluid is applied to use in the Cutting Process of aluminum alloy materials, the material surface light after cutting
It is sliding, and the loss of working angles cutter is small.
Embodiment 5:
Present embodiments provide a kind of aluminum alloy cutting fluid, including consisting of composition:The water-based zinc stearate of 30 mass parts, 12
The aqueous epoxy resins of mass parts, the nano-graphite of 0.8 mass parts, the isomeric alcohol polyethenoxy ether of 0.4 mass parts, 0.6 mass
The alkyl polyglucoside, the calgon of 2 mass parts, the potassium molybdate of 0.3 mass parts, the gluconic acid of 0.02 mass parts of part
Calcium, the melamine of 0.04 mass parts, the thiamine of 0.1 mass parts, the glycerine of 3.5 mass parts, the ethanol of 0.25 mass parts,
The water of the dodecanedioic acid of 0.6 mass parts, the multiamide antirust agent of 0.5 mass parts and 20 mass parts.
Above-mentioned aluminum alloy cutting fluid is prepared by following steps:Aqueous zinc stearate, aqueous epoxy resins are placed in
In stirred tank, stirring mixing;Take nano-graphite, calgon, potassium molybdate, calcium gluconae, melamine, thiamine, the moon
Osmanthus diacid, multiamide antirust agent, glycerine and ethanol, add stirred tank, stirring mixing;Surfactant and water are taken, stirring is added
Kettle, stirring mixing, obtains aluminum alloy cutting fluid.
The aluminum alloy cutting fluid is applied to use in the Cutting Process of aluminum alloy materials, the material surface light after cutting
It is sliding, and the loss of working angles cutter is small.
Claims (9)
1. a kind of aluminum alloy cutting fluid, it is characterised in that including consisting of composition:The water-based zinc stearate of 20-35 mass parts,
The aqueous epoxy resins of 10-12 mass parts, the nano-graphite of 0.5-1.0 mass parts, the surfactant of 0.6-1.5 mass parts,
The calgons of 1-3 mass parts, the glycerine of 3-5 mass parts, the water of the ethanol of 0.1-0.5 mass parts and 10-30 mass parts.
2. aluminum alloy cutting fluid according to claim 1, it is characterised in that the surfactant is 0.1-0.5 mass
The isomeric alcohol polyethenoxy ether of part and the alkyl polyglucoside of 0.5-1 mass parts.
3. aluminum alloy cutting fluid according to claim 1, it is characterised in that potassium molybdate also including 0.1-0.5 mass parts,
The calcium gluconae of 0.01-0.05 mass parts and the melamine of 0.04-0.08 mass parts.
4. the aluminum alloy cutting fluid according to claim any one of 1-3, it is characterised in that also including 0.1-0.2 mass parts
Thiamine.
5. the aluminum alloy cutting fluid according to claim any one of 1-3, it is characterised in that also including 0.4-0.6 mass parts
Dodecanedioic acid and 0.2-0.5 mass parts multiamide antirust agent.
6. the preparation method of a kind of aluminum alloy cutting fluid as described in claim any one of 1-5, it is characterised in that including following
Step:
S1:Aqueous zinc stearate, aqueous epoxy resins are placed in stirred tank, stirring mixing;
S2:Nano-graphite, calgon, glycerine and ethanol are taken, stirred tank, stirring mixing is added;
S3:Surfactant and water are taken, stirred tank is added, stirring mixing obtains aluminum alloy cutting fluid.
7. the preparation method of aluminum alloy cutting fluid according to claim 6, it is characterised in that also include in the S2:Take
Potassium molybdate, calcium gluconae and melamine, add stirred tank, stirring mixing.
8. the preparation method of the aluminum alloy cutting fluid according to claim 6 or 7, it is characterised in that also include in the S2:
Thiamine is taken, stirred tank, stirring mixing is added.
9. the preparation method of the aluminum alloy cutting fluid according to claim 6 or 7, it is characterised in that also include in the S2:
Dodecanedioic acid and multiamide antirust agent are taken, stirred tank, stirring mixing is added.
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