CN104999690A - Full-automatic thermal shaping machine - Google Patents

Full-automatic thermal shaping machine Download PDF

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Publication number
CN104999690A
CN104999690A CN201510481898.3A CN201510481898A CN104999690A CN 104999690 A CN104999690 A CN 104999690A CN 201510481898 A CN201510481898 A CN 201510481898A CN 104999690 A CN104999690 A CN 104999690A
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China
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synchronizing wheel
upper spider
full
dispenser
bearing bracket
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CN201510481898.3A
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Chinese (zh)
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CN104999690B (en
Inventor
邱晓林
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Dongguan Ceke Test Equipment Co Ltd
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Dongguan Ceke Test Equipment Co Ltd
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Priority to CN201510481898.3A priority Critical patent/CN104999690B/en
Publication of CN104999690A publication Critical patent/CN104999690A/en
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Abstract

The invention relates to the technical field of thermal shaping machines, in particular to a full-automatic thermal shaping machine which comprises an upper rack, a lower rack, a material feeding frame, a control device, a material feeding device, a heating device, a temperature control device and a die assembly, wherein the upper rack is connected with the lower rack; the temperature control device and the heating device are separately arranged on the lower rack; the material feeding frame, the control device and the die assembly are separately arranged on the upper rack; the material feeding device, the heating device, the temperature control device and the die assembly are separately connected with the control dev ice; the material feeding device comprises a material feeding component and a material loading component; the material loading component is arranged on the lower rack; the material feeding component is arranged on the upper rack; material storage baskets are arranged on the lower rack, and connected with the lower rack. Automatic material feeding is adopted, and the production process from material feeding to material discharging can be automatically completed, so that the full-automatic thermal shaping machine is simple in structure and high in safety, and a plurality of such full-automatic thermal shaping machines can be operated by one worker. Therefore, the production cost is greatly reduced and the practicability is high.

Description

A kind of full-automatic heat trimmer
Technical field
The present invention relates to hot trimmer technical field, particularly relate to a kind of full-automatic heat trimmer.
Background technology
Existing hot trimmer adopts staff to put part by hand usually; carrying out adding man-hour; hot trimmer can produce high temperature; in operation easy to staff cause scald and patrix can weigh operator's arm wounded; security is low; operator is for put into a workpiece on mould at every turn, and working (machining) efficiency is not high.Minority uses robot charging, but cost is higher, therefore needs to improve.
Summary of the invention
The present invention provides a kind of full-automatic heat trimmer for overcoming above-mentioned defect, this automatic heating trimmer adopts self-feeding, complete from being fed to discharging by automation, structure is simple, security is high, a staff can operate multiple stage machinery simultaneously, reduces production cost greatly, practical.
For achieving the above object, the present invention adopts following technical scheme.
A kind of full-automatic heat trimmer, comprise upper spider, lower bearing bracket, cradle, control device, pay-off, heater, attemperating unit and die arrangement, described upper spider is connected with described lower bearing bracket, described attemperating unit and described heater are arranged on described lower bearing bracket respectively, described cradle, described control device and described die arrangement are arranged on described upper spider respectively, described pay-off, described heater, described attemperating unit is connected with described control device respectively with described die arrangement, described pay-off comprises delivery member and material loading component, described material loading component arranges with on described lower bearing bracket, described delivery member is arranged on described upper spider, described lower bearing bracket is provided with storing frame, described storing frame is connected with described lower bearing bracket.
Wherein, described material loading component comprises the first motor, the first synchronizing wheel, the first Timing Belt, the second synchronizing wheel, the first screw mandrel and pushing block, described first motor is connected with described first synchronizing wheel, described first synchronizing wheel is connected with described second synchronizing wheel by described first Timing Belt, one end of described screw mandrel is connected with described second synchronizing wheel, the other end of described screw mandrel is connected with described pushing block, and described screw mandrel is connected with described storing frame by described pushing block.
Wherein, the bottom of described storing frame has groove, and the size of described pushing block is less than the size of described groove, and described pushing block is connected with described storing frame through described groove.
Wherein, described delivery member comprises the second motor, 3rd synchronizing wheel, second Timing Belt, 4th synchronizing wheel and the second screw mandrel, described second motor is connected with described 3rd synchronizing wheel, described 3rd synchronizing wheel is connected with described 4th synchronizing wheel by described second Timing Belt, one end of described second screw mandrel is connected with described 4th synchronizing wheel, described cradle is provided with feeding component and the first cylinder, described feeding component is connected with described first cylinder, the bottom of described cradle is provided with slide block, described upper spider is provided with track, described slide block is connected with described track, the other end of described second screw mandrel is connected with described cradle.
Wherein, described second motor and described upper spider are spirally connected, described feeding component comprises the first dispenser and the second dispenser, described first dispenser and described second dispenser one-body molded, described first dispenser is provided with the first through hole, described second dispenser is provided with the second through hole, described first through hole is provided with the first joint pin, described second through hole is provided with the second joint pin, described first joint pin runs through described first dispenser, the two ends of described first joint pin are connected with described cradle respectively, described second joint pin runs through described second dispenser, the two ends of described second joint pin are connected with described cradle respectively, described feeding component is in " day " font.
Wherein, described die arrangement comprises upper die and lower die and pressing mold frame, described counterdie is fixedly connected with described upper spider respectively with described pressing mold frame, described pressing mold frame is provided with the second cylinder, described second cylinder is fixedly connected with described pressing mold frame, described second cylinder comprises piston rod, and described piston rod runs through described pressing mold frame and is fixedly connected with described patrix, described patrix and described counterdie mutually corresponding.
Wherein, the rear end of described upper spider is provided with hopper and fixed block, and described fixed block is fixedly connected with described upper spider, and one end of described hopper is connected with described fixed block, and the other end of described hopper is lower than the horizontal level of described fixed block.
Wherein, described control device comprises control panel and control circuit, and described control circuit is arranged on described lower bearing bracket, and described control panel is connected with described upper spider, and described control panel comprises touch-screen, and described control panel is connected with described control circuit.
Wherein, the front end of described upper spider is provided with protective cover, described protective cover and described upper spider hinged, the side of described upper spider is provided with radiator fan, the bottom of described lower bearing bracket is provided with pin cup, and the back side of described lower bearing bracket also has debugging door, described debugging door and described lower bearing bracket hinged.
Wherein, described cradle is gantry frame structure.
Beneficial effect of the present invention is: a kind of full-automatic heat trimmer of the present invention, comprise upper spider, lower bearing bracket, cradle, control device, pay-off, heater, attemperating unit and die arrangement, described upper spider is connected with described lower bearing bracket, described attemperating unit and described heater are arranged on described lower bearing bracket respectively, described cradle, described control device and described die arrangement are arranged on described upper spider respectively, described pay-off, described heater, described attemperating unit is connected with described control device respectively with described die arrangement, described pay-off comprises delivery member and material loading component, described material loading component arranges with on described lower bearing bracket, described delivery member is arranged on described upper spider, described lower bearing bracket is provided with storing frame, described storing frame is connected with described lower bearing bracket.This automatic heating trimmer adopts self-feeding, completes from being fed to discharging by automation, and structure is simple, and security is high, and a staff can operate multiple stage machinery simultaneously, reduces production cost greatly, practical.
Accompanying drawing explanation
With accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of a kind of full-automatic heat trimmer of the present invention.
Fig. 2 is another structural representation of a kind of full-automatic heat trimmer of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, and this is preferred embodiment of the present invention.
Embodiment.
As shown in Figure 1-2, a kind of full-automatic heat trimmer of the present invention, comprise upper spider 1, lower bearing bracket 2, cradle 3, control device 4, pay-off 5, heater, attemperating unit and die arrangement 6, described upper spider 1 is connected with described lower bearing bracket 2, described attemperating unit and described heater are arranged on described lower bearing bracket 2 respectively, described cradle 3, described control device 4 and described die arrangement 6 are arranged on described upper spider 1 respectively, described pay-off 5, described heater, described attemperating unit is connected with described control device 4 respectively with described die arrangement 6, described pay-off 5 comprises delivery member 7 and material loading component 8, described material loading component 8 arranges with on described lower bearing bracket 2, described delivery member 7 is arranged on described upper spider 1, described lower bearing bracket 2 is provided with storing frame 9, described storing frame 9 is connected with described lower bearing bracket 2.This automatic heating trimmer adopts self-feeding, completes from being fed to discharging by automation, and structure is simple, and security is high, and a staff can operate multiple stage machinery simultaneously, reduces production cost greatly, practical.
The material loading component 8 of the present embodiment comprises the first motor, the first synchronizing wheel, the first Timing Belt, the second synchronizing wheel, the first screw mandrel and pushing block, described first motor is connected with described first synchronizing wheel, described first synchronizing wheel is connected with described second synchronizing wheel by described first Timing Belt, one end of described screw mandrel is connected with described second synchronizing wheel, the other end of described screw mandrel is connected with described pushing block, and described screw mandrel is connected with described storing frame 9 by described pushing block.This is arranged through the first driven by motor first synchronizing wheel and carries out transmission, first synchronizing wheel drives the second synchronizing wheel to carry out transmission by the first Timing Belt, second synchronizing wheel drives the first screw mandrel to rotate, thus pushing block is moved upward, thus raw material rises in promotion storing frame 9, after pushing block has sent all raw materials, the first motor reversal has made it get back to initial point to motion pushing block again.
The bottom of the storing frame 9 of the present embodiment has groove, and the size of described pushing block is less than the size of described groove, and described pushing block is connected with described storing frame 9 through described groove.This is arranged through groove and pushing block is put into storing frame 9, allows pushing block and raw material abut, and allows pushing block can promote raw material smoothly under the transmission of motor and moves upward.
The delivery member 7 of the present embodiment comprises the second motor, 3rd synchronizing wheel, second Timing Belt, 4th synchronizing wheel and the second screw mandrel, described second motor is connected with described 3rd synchronizing wheel, described 3rd synchronizing wheel is connected with described 4th synchronizing wheel by described second Timing Belt, one end of described second screw mandrel is connected with described 4th synchronizing wheel, described cradle 3 is provided with feeding component and the first cylinder, described feeding component is connected with described first cylinder, the bottom of described cradle 3 is provided with slide block, described upper spider 1 is provided with track, described slide block is connected with described track, the other end of described second screw mandrel is connected with described cradle 3.This is arranged through the second driven by motor the 3rd synchronizing wheel and carries out transmission, 3rd synchronizing wheel drives the 4th synchronizing wheel to carry out transmission by the second Timing Belt, 4th synchronizing wheel drives the second screw mandrel to rotate, thus promotion cradle 3 seesaws, by the mode of track and slide block clamping, alleviate the power promoted needed for cradle 3.
Second motor and the described upper spider 1 of the present embodiment are spirally connected, described feeding component comprises the first dispenser 10 and the second dispenser, described first dispenser 10 and described second dispenser one-body molded, described first dispenser 10 is provided with the first through hole, described second dispenser is provided with the second through hole, described first through hole is provided with the first joint pin 11, described second through hole is provided with the second joint pin, described first joint pin 11 runs through described first dispenser 10, the two ends of described first joint pin 11 are connected with described cradle 3 respectively, described second joint pin runs through described second dispenser, the two ends of described second joint pin are connected with described cradle 3 respectively, described feeding component is in " day " font.This is arranged through two dispensers and is synchronized with the movement, first dispenser 10 times general who has surrendered's raw material holds, then rise, move to above counterdie 13, declining is placed on raw material on counterdie 13, rise again and exit counterdie 13 operating position after die arrangement 6 is finished the work, first dispenser 10 readvances to and expects frame place, decline and hold another raw material, second dispenser is also moved to above counterdie 13 simultaneously, decline and hold last raw material, then the first dispenser 10 and the second dispenser rise simultaneously, second dispenser holds raw material and exits counterdie 13 operating position, first dispenser 10 moves to above counterdie 13, raw material is put on counterdie 13, then the first dispenser 10 and the second dispenser rise simultaneously again, rear portion to upper spider 1 is moved, first dispenser 10 exits counterdie 13 operating position, second dispenser moves to hopper place, the product processed is transferred out by hopper.
The die arrangement 6 of the present embodiment comprises patrix 12, counterdie 13 and pressing mold frame 14, described counterdie 13 is fixedly connected with described upper spider 1 respectively with described pressing mold frame 14, described pressing mold frame 14 is provided with the second cylinder 18, described second cylinder 18 is fixedly connected with described pressing mold frame 14, described second cylinder 18 comprises piston rod, described piston rod runs through described pressing mold frame 14 and is fixedly connected with described patrix 12, and described patrix 12 and described counterdie 13 are mutually corresponding.This is arranged through the product that the second cylinder 18 promotes on patrix 12 pairs of counterdies 13 and processes, and is fixed by pressing mold frame 14 pairs of patrixes 12, practical.
The rear end of the upper spider 1 of the present embodiment is provided with hopper and fixed block, and described fixed block is fixedly connected with described upper spider 1, and one end of described hopper is connected with described fixed block, and the other end of described hopper is lower than the horizontal level of described fixed block.This is arranged through the angle that fixed block can adjust hopper, and the hopper of inclination can blanking more easily.
The control device 4 of the present embodiment comprises control panel 15 and control circuit, described control circuit is arranged on described lower bearing bracket 2, described control panel 15 is connected with described upper spider 1, and described control panel 15 comprises touch-screen 16, and described control panel 15 is connected with described control circuit.This is arranged through touch-screen 16 and control panel 15 controls whole the operation of a machine, simple to operate, practical.
The front end of the upper spider 1 of the present embodiment is provided with protective cover, described protective cover and described upper spider 1 hinged, the side of described upper spider 1 is provided with radiator fan, and the bottom of described lower bearing bracket 2 is provided with pin cup 17, the back side of described lower bearing bracket 2 also has debugging door, described debugging door and described lower bearing bracket 2 hinged.This is arranged through radiator fan and dispels the heat to machine intimate, is undertaken anti-skidding by pin cup 17, can be debugged PCL dispatch control system at any time by the debugging door arranged.
The cradle 3 of the present embodiment is in gantry frame structure.The gantry frame structure steadiness of this setting is better, not yielding, and structure is simple, practical.
Operation principle of the present invention is: employee takes out storing frame 9 from lower bearing bracket 2, lower bearing bracket 2 is put into after installing raw material, operate trimmer by control device 4 to process, second motor drives pushing block upwardly raw material, first dispenser 10 times general who has surrendered's raw material holds, then rise, move to above counterdie 13, declining is placed on raw material on counterdie 13, rise again and exit counterdie 13 operating position, patrix 12 by the second cylinder 18 to pressing down raw material, heated by attemperating unit simultaneously, after completing, patrix 12 rises, first dispenser 10 readvances to and expects frame place, decline and hold another raw material, second dispenser is also moved to above counterdie 13 simultaneously, decline and hold last raw material, then the first dispenser 10 and the second dispenser rise simultaneously, second dispenser holds raw material and exits counterdie 13 operating position, first dispenser 10 moves to above counterdie 13, raw material is put on counterdie 13, then the first dispenser 10 and the second dispenser rise simultaneously again, rear portion to upper spider 1 is moved, first dispenser 10 exits counterdie 13 operating position, second dispenser moves to hopper place, the product processed is transferred out by hopper, a workflow in repetitive cycling again after the Raw material processing of position to be processed is complete, after the Raw material processing in material frame is complete, first motor reversal, pushing block declines automatically, staff takes out material frame, the material frame another being filled raw material is put into lower bearing bracket 2 and is proceeded processing.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.

Claims (10)

1. a full-automatic heat trimmer, it is characterized in that: comprise upper spider, lower bearing bracket, cradle, control device, pay-off, heater, attemperating unit and die arrangement, described upper spider is connected with described lower bearing bracket, described attemperating unit and described heater are arranged on described lower bearing bracket respectively, described cradle, described control device and described die arrangement are arranged on described upper spider respectively, described pay-off, described heater, described attemperating unit is connected with described control device respectively with described die arrangement, described pay-off comprises delivery member and material loading component, described material loading component arranges with on described lower bearing bracket, described delivery member is arranged on described upper spider, described lower bearing bracket is provided with storing frame, described storing frame is connected with described lower bearing bracket.
2. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: described material loading component comprises the first motor, the first synchronizing wheel, the first Timing Belt, the second synchronizing wheel, the first screw mandrel and pushing block, described first motor is connected with described first synchronizing wheel, described first synchronizing wheel is connected with described second synchronizing wheel by described first Timing Belt, one end of described screw mandrel is connected with described second synchronizing wheel, the other end of described screw mandrel is connected with described pushing block, and described screw mandrel is connected with described storing frame by described pushing block.
3. a kind of full-automatic heat trimmer according to claim 2, it is characterized in that: the bottom of described storing frame has groove, the size of described pushing block is less than the size of described groove, and described pushing block is connected with described storing frame through described groove.
4. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: described delivery member comprises the second motor, 3rd synchronizing wheel, second Timing Belt, 4th synchronizing wheel and the second screw mandrel, described second motor is connected with described 3rd synchronizing wheel, described 3rd synchronizing wheel is connected with described 4th synchronizing wheel by described second Timing Belt, one end of described second screw mandrel is connected with described 4th synchronizing wheel, described cradle is provided with feeding component and the first cylinder, described feeding component is connected with described first cylinder, the bottom of described cradle is provided with slide block, described upper spider is provided with track, described slide block is connected with described track, the other end of described second screw mandrel is connected with described cradle.
5. a kind of full-automatic heat trimmer according to claim 4, it is characterized in that: described second motor and described upper spider are spirally connected, described feeding component comprises the first dispenser and the second dispenser, described first dispenser and described second dispenser one-body molded, described first dispenser is provided with the first through hole, described second dispenser is provided with the second through hole, described first through hole is provided with the first joint pin, described second through hole is provided with the second joint pin, described first joint pin runs through described first dispenser, the two ends of described first joint pin are connected with described cradle respectively, described second joint pin runs through described second dispenser, the two ends of described second joint pin are connected with described cradle respectively, described feeding component is in " day " font.
6. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: described die arrangement comprises upper die and lower die and pressing mold frame, described counterdie is fixedly connected with described upper spider respectively with described pressing mold frame, described pressing mold frame is provided with the second cylinder, described second cylinder is fixedly connected with described pressing mold frame, described second cylinder comprises piston rod, and described piston rod runs through described pressing mold frame and is fixedly connected with described patrix, described patrix and described counterdie mutually corresponding.
7. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: the rear end of described upper spider is provided with hopper and fixed block, described fixed block is fixedly connected with described upper spider, one end of described hopper is connected with described fixed block, and the other end of described hopper is lower than the horizontal level of described fixed block.
8. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: described control device comprises control panel and control circuit, described control circuit is arranged on described lower bearing bracket, described control panel is connected with described upper spider, described control panel comprises touch-screen, and described control panel is connected with described control circuit.
9. a kind of full-automatic heat trimmer according to claim 1, it is characterized in that: the front end of described upper spider is provided with protective cover, described protective cover and described upper spider hinged, the side of described upper spider is provided with radiator fan, the bottom of described lower bearing bracket is provided with pin cup, the back side of described lower bearing bracket also has debugging door, described debugging door and described lower bearing bracket hinged.
10. a kind of full-automatic heat trimmer according to claim 1, is characterized in that: described cradle is gantry frame structure.
CN201510481898.3A 2015-08-07 2015-08-07 Full-automatic thermal shaping machine Active CN104999690B (en)

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CN104999690B CN104999690B (en) 2017-01-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110561805A (en) * 2019-09-26 2019-12-13 湖北锐邦光电科技有限公司 adjustable full-automatic thermal shaping equipment
CN111570650A (en) * 2020-05-20 2020-08-25 惠州市兴峰实业有限公司 Automatic hot trimmer
CN113182387A (en) * 2021-02-21 2021-07-30 上海富驰高科技股份有限公司 MIM sintering base shaping device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008063688A1 (en) * 2008-12-19 2010-06-24 Steinel Normalien Ag Apparatus and method for processing workpieces by means of a press or the like
KR20100100579A (en) * 2009-12-28 2010-09-15 한재형 Method for apparatus suppling materials and apparatus suppling materials automatically in press
CN103057104A (en) * 2011-10-21 2013-04-24 广州健恩医疗设备有限公司 Auto-temperature control plastic molding equipment
CN104589565A (en) * 2015-01-30 2015-05-06 浙江一迈自动化设备有限公司 Feeding mechanism of fully-automatic mold pressing sizing equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008063688A1 (en) * 2008-12-19 2010-06-24 Steinel Normalien Ag Apparatus and method for processing workpieces by means of a press or the like
KR20100100579A (en) * 2009-12-28 2010-09-15 한재형 Method for apparatus suppling materials and apparatus suppling materials automatically in press
CN103057104A (en) * 2011-10-21 2013-04-24 广州健恩医疗设备有限公司 Auto-temperature control plastic molding equipment
CN104589565A (en) * 2015-01-30 2015-05-06 浙江一迈自动化设备有限公司 Feeding mechanism of fully-automatic mold pressing sizing equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110561805A (en) * 2019-09-26 2019-12-13 湖北锐邦光电科技有限公司 adjustable full-automatic thermal shaping equipment
CN111570650A (en) * 2020-05-20 2020-08-25 惠州市兴峰实业有限公司 Automatic hot trimmer
CN111570650B (en) * 2020-05-20 2022-03-25 惠州市兴峰实业有限公司 Automatic hot trimmer
CN113182387A (en) * 2021-02-21 2021-07-30 上海富驰高科技股份有限公司 MIM sintering base shaping device

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