CN102790479B - A kind of rotor bearing assembly machine - Google Patents

A kind of rotor bearing assembly machine Download PDF

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Publication number
CN102790479B
CN102790479B CN201210285456.8A CN201210285456A CN102790479B CN 102790479 B CN102790479 B CN 102790479B CN 201210285456 A CN201210285456 A CN 201210285456A CN 102790479 B CN102790479 B CN 102790479B
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CN
China
Prior art keywords
bearing
dust
proof
feed
cushion
Prior art date
Application number
CN201210285456.8A
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Chinese (zh)
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CN102790479A (en
Inventor
陈跃
Original Assignee
宁波沃特美逊机器人科技有限公司
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Priority to CN201210285456.8A priority Critical patent/CN102790479B/en
Publication of CN102790479A publication Critical patent/CN102790479A/en
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Publication of CN102790479B publication Critical patent/CN102790479B/en

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Abstract

The present invention relates to machining equipment technical field, in particular to a kind of rotor (dust catcher series excited machine) bearing assembly machine, comprise machinery bed and electric box, be located at the work top above described machinery bed, the rotor be located at successively on described work top send/reclaimer robot, bearing assemble mechanism and bearing feed mechanism from front to back, and dish is put in the bearing charging be located at above described bearing feed mechanism.Rotor bearing assembly machine of the present invention, has that production efficiency is high, constant product quality, production cost are lower, can carry out automatically to advantages such as rotor running in bearingss.

Description

A kind of rotor bearing assembly machine

Technical field

The present invention relates to machining equipment technical field, particularly a kind of rotor (dust catcher series excited machine) bearing assembly machine.

Background technology

At present, existing rotor (dust catcher series excited machine) bearing assemble machine generally adopts craft or semiautomation operation, namely need to have been come by craft or semi-automation in rotor running in bearings process in the same way, along with constantly riseing of human cost, such course of processing is not only time-consuming, also there is defect and the deficiencies such as unstable product quality, labour intensity is large, production efficiency is low, processing cost is high, therefore the rotor bearing assembly machine developing a kind of automation becomes the focus of industry.

Summary of the invention

For the deficiency that above-mentioned prior art exists, the object of this invention is to provide a kind of rotor (dust catcher series excited machine) bearing assembly machine, have that production efficiency is high, constant product quality, production cost are lower, can carry out automatically to advantages such as rotor running in bearingss.

To achieve these goals, the technical solution adopted in the present invention is:

A kind of rotor bearing assembly machine, comprise machinery bed and electric box, be located at the work top above described machinery bed, be located at the rotor material-feeding and fetching manipulator on described work top, bearing assemble mechanism and bearing feed mechanism from front to back successively, dish is put in the bearing charging be located at above described bearing feed mechanism.

Further, described bearing feed mechanism and described bearing charging are put between dish and are provided with bearing left and right feeding distribution mechanism, the identification of bearing positive and negative and adjusting mechanism and bearing charging clamp-proof mechanism from the bottom up successively.

Further, described bearing feed mechanism comprises the left feed mechanism of bearing and the right feed mechanism of bearing.

Further, described bearing charging is put dish and is had a fixed inclination.

Further, also comprise dust-proof cushion feed mechanism, be located at the dust-proof cushion material fetching mechanism in the left back portion of described work top and the dust-proof cushion assemble mechanism being located at the left back portion of described work top.

Further, described dust-proof cushion feed mechanism comprises at least one in dust-proof plain cushion feed mechanism, plastic dust pad feed mechanism, band boss dust-proof cushion feed mechanism.

Further, described dust-proof plain cushion feed mechanism is supporting is provided with dust-proof plain cushion endoporus shiny surface and burr face identification mechanism, and described dust-proof plain cushion endoporus shiny surface and burr face identification mechanism are located on described work top.

Further, described band boss dust-proof cushion feed mechanism is supporting is provided with the band anti-stacked mechanism of boss dust-proof cushion, and the anti-stacked mechanism of described band boss dust-proof cushion is located on described work top.

Further, frame is provided with above described work top.

Further, described electric box is located at described machinery bed inside.

The present invention has following design feature: rotor send, reclaimer robot, and application servomotor and cylinder are power, and driving mechanical hand moves up and down, and manipulator 360 degree of unspecified angles stop; Dustproof gasket feed mechanism with vibrating disk, conveyer belt, carry out feeding in conjunction with mechanical mechanism etc., wherein drag size identification plain cushion positive and negative when using planar and plane contact; There is provided the feeding of three kinds of different dust-proof cushions, and four kinds of program individual operations are selected; Dust-proof cushion feed mechanism, application servomotor adds Timing Belt, arranges the diverse location feeding point of three kinds of dust-proof cushions, same feeding point; Dust-proof cushion assemble mechanism take cylinder as power, and application wheel and rack carries out dust-proof cushion 90 degree of transpositions.

The present invention is full-automatic to rotor running in bearings owing to adopting, and is controlled by the program designed, the labour intensity decreasing artificial use, improve production efficiency, improve the quality of product, reduce production cost, reduce workman.

Accompanying drawing explanation

Below in conjunction with drawings and Examples, the present invention is further described.

Fig. 1 is overall structure schematic diagram of the present invention;

Fig. 2 is that parts of the present invention launch schematic diagram;

Fig. 3 is main TV structure schematic diagram of the present invention;

Fig. 4 is left TV structure schematic diagram of the present invention;

Fig. 5 is plan structure schematic diagram of the present invention.

In figure:

1, rotor material-feeding and fetching manipulator; 2.1, dust-proof plain cushion feed mechanism;

2.2.1, dust-proof plain cushion endoporus shiny surface and burr face identification mechanism; 2.2, plastic dust pad feed mechanism;

2.3 band boss dust-proof cushion feed mechanisms; 2.3.1, the anti-stacked mechanism of boss dust-proof cushion is with;

3, dust-proof cushion material fetching mechanism; 4, dust-proof cushion assemble mechanism; 5, dish is put in bearing charging;

6, bearing charging clamp-proof mechanism; 7, the identification of bearing positive and negative and adjusting mechanism;

8, bearing left and right feeding distribution mechanism; 9, bearing feed mechanism; 9.1, the left feed mechanism of bearing;

9.2 the right feed mechanism of bearing; 10, bearing assemble mechanism; 11, work top;

12, machinery bed; 13, electric box; 14, frame.

Embodiment

The following stated is only preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.

Embodiment, see shown in Fig. 1 to Fig. 5:

A kind of rotor bearing assembly machine, comprise machinery bed 12 and the electric box 13 being located at described machinery bed 12 inside, be located at the frame 14 above described work top 12, be located at the work top 11 above described machinery bed 12, be located at the rotor material-feeding and fetching manipulator 1 on described work top 11 from front to back successively, bearing assemble mechanism 10, the left feed mechanism of bearing 9.1 and the right feed mechanism 9.2 of bearing, be located at the bearing left and right feeding distribution mechanism 8 above described bearing feed mechanism from the bottom up successively, the identification of bearing positive and negative and adjusting mechanism 7, dish 5 is put in bearing charging clamp-proof mechanism 6 and bearing charging, be located at dust-proof cushion material fetching mechanism 3 and the dust-proof cushion assemble mechanism 4 in the described left back portion of work top 11, be located at the dust-proof plain cushion feed mechanism 2.1 on described machinery bed 12 left side and the dust-proof plain cushion endoporus shiny surface and the burr face identification mechanism 2.1.1 that are located at the upper left rear portion of described work top, be located at the plastic dust pad feed mechanism 2.2 of laid out in parallel after described machinery bed 12, with boss dust-proof cushion feed mechanism 2.3 with the anti-stacked mechanism 2.3.1 of band boss dust-proof cushion being located at the upper left rear portion of described work top.

Operation principle of the present invention is: bearing is put into described bearing charging and put dish 5, puts described bearing charging and puts dish 5 in a fixed inclination assembling, slide to described bearing charging clamp-proof mechanism 6 under utilizing the gravity of bearing own automatically.Described bearing charging clamp-proof mechanism 6, is done to come and go action by cylinder, bearing is entered after in mechanism track, carries out left and right and reciprocate, to prevent from mutually being supported by bearing, cause bearing to block in orbit and do not slide down phenomenon.

Bearing enters through the identification of described bearing positive and negative and the adjusting mechanism 7 of gear-bearing track connection through described bearing charging clamp-proof mechanism 6, and identify the positive and negative of bearing by optical fiber induction, if bearing is front, cylinder (7-a) is failure to actuate with tooth bar; If bearing is reverse side, cylinder (7-a) revolves turnback with rack drives gear-bearing track, be adjusted to front, then promoted by cylinder (7-b), bearing is delivered in the bearing track in described bearing left and right feeding distribution mechanism 8, cylinder (7-b) drives and resets, and cylinder (7-a) is with rack drives reset gear.

Cylinder (8-a) piston rod be connected with described bearing left and right feeding distribution mechanism 8 stretches out, retracts, and drives back and forth and pulls out a feeding distribution mechanism, divided by bearing and expect that, in the track of left and right, bearing, with self gravitation, slides to specified point; Respectively bearing is delivered to the left feed mechanism of described bearing 9.1 with in the workpiece of the right feed mechanism 9.2 of bearing by cylinder (8-b), cylinder (8-c).

The left feed mechanism of described bearing 9.1 and the right feed mechanism of bearing 9.2 are for synchronously carrying out action.The left feed mechanism of described bearing 9.1 connects the left feeding distribution mechanism of bearing of described bearing left and right feeding distribution mechanism 8, cylinder (9-a) promotes feed mechanism, bearing is delivered in described bearing assemble mechanism 10, BEARING SHAFT aims at rotor axle center, then bearing is pushed in the bearing assemble bed die described bearing assemble mechanism 10 by cylinder (9-b) in workpiece, and bearing is installed on rotor, cylinder (9-b) resets, following cylinder (9-a) drives feed mechanism to reset, and treats lower duty cycle.The right feed mechanism of described bearing 9.2 connects the right feeding distribution mechanism of bearing of described bearing left and right feeding distribution mechanism 8, cylinder (9-c) promotes feed mechanism, bearing is delivered in described bearing assemble mechanism 10, BEARING SHAFT aims at rotor axle center, then bearing is pushed in the bearing assemble bed die described bearing assemble mechanism 10 by cylinder (9-d) in workpiece, cylinder (9-d) resets, following cylinder (9-c) drives feed mechanism to reset, and treats lower duty cycle.

Cylinder (10-a), cylinder (10-b) synchronization action that described bearing assemble mechanism 10 is supporting, promote the bearing assemble bed die (bed die is replaceable according to different product model) that bearing is housed, dress bearing assemble is on the axle of rotor, cylinder (10-a), cylinder (10-b) retraction lead agency reset, and treat next do action.

Rotor material-feeding and fetching manipulator 1, is power with cylinder, cylinder piston rod is stretched, contracting, driving mechanical finger is held tightly and unclamps, and realizes taking rotor from input tape and station.The rotor of bearing to be installed of first will take from input tape, be placed in described bearing assemble mechanism 10 correspondence position and carry out installation bearing, after bearing installs, take servomotor as power, driving spiral arm rotates, and realizes 180 degree of feedings, then circles round about 90 degree and carry out avoiding interfering with assemble mechanism, reset to 180 degree of feedings again, the product assembled is brought back input tape from station.

Described dust-proof cushion feed mechanism 2.2,2.2,2.3 is that dust-proof cushion is delivered to assigned address, waits for that described dust-proof cushion material fetching mechanism 3 carries out feeding.Vibrating disk feeding applied by described dust-proof plain cushion feed mechanism 2.1, delivers to the position of specifying, and described dust-proof cushion material fetching mechanism 3 carries out feeding; Described dust-proof plain cushion endoporus shiny surface and burr face identification mechanism 2.1.1 connect vibrating disk feeding, workpiece is driven with cylinder (2-a), promote dust-proof plain cushion through studding with the platform of sheet rubber, if the shiny surface of dust-proof plain cushion and sheet rubber contact resistance smaller, what workpiece delivered to indication dust-proof plain cushion treats feeding point; If the burr face of dust-proof plain cushion contacts with sheet rubber, resistance is larger, then dust-proof plain cushion is not by platform, after action, optical fiber induction treats that feeding point does not have dust-proof plain cushion, cylinder (2-b) is front to be pushed away, and is pushed on conveyer belt, is again admitted in vibrating disk by the dust-proof plain cushion rested on rubber platform; Cylinder (2-a) will circulate action feeding above, until meeting till anti-plain cushion treats that feeding point has material.

Described plastic dust pad feed mechanism 2.2 apply vibrating disk sequence, by mould dust-proof cushion deliver to specify treat feeding point; Wait for that described dust-proof cushion material fetching mechanism 3 carries out feeding.

Vibrating disk sequence applied by described band boss dust-proof cushion feed mechanism 2.3, and band boss dust-proof cushion delivers to conveyer belt; Wait for that described dust-proof cushion material fetching mechanism 3 carries out feeding.The anti-stacked mechanism 2.3.1 of described band boss dust-proof cushion, band boss dust-proof cushion is delivered to and is treated feeding point by application conveyer belt, with conveyer belt, shortens the fed distance of vibrating disk feeding, prevents band boss dust-proof cushion oneself overlapping stuck in vibrating disk feeding track.

If do not need dust-proof cushion when rotor being installed bearing, then select this option in user interface on the touchscreen, when that option is selected, the 3rd, 4 conductively-closed, described dust-proof cushion material fetching mechanism 3 and dust-proof cushion assemble mechanism 4 attonity.

When the described dust-proof cushion material fetching mechanism 3 of wait of dust-proof plain cushion, plastic dust pad or band boss dust-proof cushion three kinds of dust-proof cushions carries out feeding point, three feeding points on the same line, take servomotor as power, drive the described dust-proof cushion material fetching mechanism 3 on Timing Belt, in program, set corresponding three different feeding points (in user interface three single choice operations) and a feeding point (dust-proof cushion assemble mechanism 4 li of splicing bed dies).When material fetching mechanism is at initial feeding point, cylinder (3-a) piston rod stretches out, material fetching mechanism decline feeding, after feeding, the indentation of cylinder (3-a) piston rod, material fetching mechanism and dust-proof cushion rise, Timing Belt drives material fetching mechanism and dust-proof cushion to feeding point (dust-proof cushion assemble mechanism 4 li of splicing bed dies), cylinder (3-a) piston rod stretches out, material fetching mechanism drops in described dust-proof cushion assemble mechanism 4 li of splicing bed dies, cylinder (3-b) piston rod bounces back, drive material fetching mechanism inner core retraction, dust-proof cushion endoporus deviates from workpiece, then cylinder (3-a) piston rod indentation, material fetching mechanism rises, cylinder (3-b) resets, Timing Belt drives material fetching mechanism to reset, treat next actuation cycle.

After the dust-proof cushion splicing bed die of described dust-proof cushion assemble mechanism 4 flushes dust-proof cushion, cylinder (4-a) promotes tooth bar, drive fills cogged dust-proof cushion splicing bed die, the dextrorotation of dust-proof cushion splicing bed die is turn 90 degrees, dust-proof cushion is made to become raised state by yaw state, cylinder (4-b) is front pushes away the advance of whole dust-proof cushion assemble mechanism, rotor axis of electric center is aimed to dust-proof cushion center, cylinder (4-c) promotes dust-proof cushion splicing bed die, dust-proof cushion is loaded on rotor axis of electric, then cylinder (4-c) drives dust-proof cushion splicing bed die to reset, then cylinder (4-b) drives whole dust-proof cushion assemble mechanism to reset, cylinder (4-a) drives and fills the reset of cogged dust-proof cushion splicing bed die, treat that next circulates.

The above is only better embodiment of the present invention, therefore all equivalences done according to structure, feature and the principle described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.

Claims (9)

1. a rotor bearing assembly machine, it is characterized in that: comprise machinery bed (12) and electric box (13), be located at the work top (11) above described machinery bed (12), be located at the rotor material-feeding and fetching manipulator (1) on described work top (11) from front to back successively, bearing assemble mechanism (10) and bearing feed mechanism, dish (5) is put in the bearing charging be located at above described bearing feed mechanism, described bearing feed mechanism and described bearing charging are put to coil between (5) and are provided with bearing left and right feeding distribution mechanism (8) from the bottom up successively, the identification of bearing positive and negative and adjusting mechanism (7) and bearing charging clamp-proof mechanism (6).
2. a kind of rotor bearing assembly machine according to claim 1, is characterized in that: described bearing feed mechanism comprises the left feed mechanism of bearing (9.1) and the right feed mechanism of bearing (9.2).
3. a kind of rotor bearing assembly machine according to claim 1, is characterized in that: described bearing charging is put dish (5) and had a fixed inclination, slides to described bearing charging clamp-proof mechanism (6) under utilizing the gravity of bearing own automatically.
4. a kind of rotor bearing assembly machine according to claim 1, is characterized in that: also comprise dust-proof cushion feed mechanism, be located at the dust-proof cushion material fetching mechanism (3) in described work top (11) left back portion and the dust-proof cushion assemble mechanism (4) being located at described work top (11) left back portion.
5. a kind of rotor bearing assembly machine according to claim 4, is characterized in that: described dust-proof cushion feed mechanism comprises at least one in dust-proof plain cushion feed mechanism (2.1), plastic dust pad feed mechanism (2.2), band boss dust-proof cushion feed mechanism (2.3).
6. a kind of rotor bearing assembly machine according to claim 4, it is characterized in that: described dust-proof cushion feed mechanism comprises dust-proof plain cushion feed mechanism (2.1), described dust-proof plain cushion feed mechanism (2.1) is supporting is provided with dust-proof plain cushion endoporus shiny surface and burr face identification mechanism (2.1.1), and described dust-proof plain cushion endoporus shiny surface and burr face identification mechanism (2.1.1) are located on described work top (11).
7. a kind of rotor bearing assembly machine according to claim 4, it is characterized in that: described dust-proof cushion feed mechanism comprises band boss dust-proof cushion feed mechanism (2.3), described band boss dust-proof cushion feed mechanism (2.3) is supporting is provided with the band anti-stacked mechanism of boss dust-proof cushion (2.3.1), and the anti-stacked mechanism of described band boss dust-proof cushion (2.3.1) is located on described work top (11).
8. a kind of rotor bearing assembly machine according to claim 1, is characterized in that: be provided with frame (14) above described work top.
9. a kind of rotor bearing assembly machine according to claim 1, is characterized in that: it is inner that described electric box (13) is located at described machinery bed (12).
CN201210285456.8A 2012-08-13 2012-08-13 A kind of rotor bearing assembly machine CN102790479B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210285456.8A CN102790479B (en) 2012-08-13 2012-08-13 A kind of rotor bearing assembly machine

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Application Number Priority Date Filing Date Title
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CN102790479A CN102790479A (en) 2012-11-21
CN102790479B true CN102790479B (en) 2016-01-20

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CN103028930B (en) * 2012-12-31 2015-03-04 浙江沪龙电机有限公司 Automatic pressure bearing production assembly line
CN103453029B (en) * 2013-08-15 2015-09-09 常熟理工学院 A kind of high-speed bearing Internal and external cycle automatic assembling apparatus
CN103441618B (en) * 2013-08-29 2015-12-30 湖州永昌贝诗讬电器实业有限公司 A kind of rotor automatic pressing jump ring last item holds machine
CN104935129B (en) * 2015-05-26 2018-03-06 河南凯邦电机有限公司 Press Bearning mechanism
CN105217277B (en) * 2015-10-20 2017-06-30 浙江大学宁波理工学院 Plug-in sheet machine
CN105798591B (en) * 2016-06-01 2018-04-20 珠海凯邦电机制造有限公司 A kind of rotor bearing automatic assembly equipment
CN106112466B (en) * 2016-08-01 2018-06-19 广东恒鑫智能装备股份有限公司 The automatic package system of water pump

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US5272803A (en) * 1993-02-05 1993-12-28 Synektron Corporation Method and apparatus for electric motor assembly with bearing preload
EP1352703A1 (en) * 2002-04-10 2003-10-15 ATOP S.p.A. Workpiece carrier for production lines, or pallet, with adjustable support
CN201733199U (en) * 2010-02-25 2011-02-02 江苏富天江电子电器有限公司 Bearing automatic feeding press mounting device
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