CN104925519A - Automatic feeding machine and feeding method thereof - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及自动化领域,尤指一种自动上料机及其上料方法。The application relates to the field of automation, in particular to an automatic feeding machine and a feeding method thereof.
背景技术Background technique
对于一些形状特定的零组件,如应用于手机、平板电脑、智能手表等可穿戴设备上的金属中框、金属后盖等产品,通常在经过锻造或压铸等方式成型出粗坯后,还需要进行其他的加工工艺,如切削、注塑成型、安装螺母等其他组件。For some shape-specific components, such as metal middle frames and metal back covers used in mobile phones, tablet computers, smart watches and other wearable devices, usually after forming rough blanks by forging or die-casting, it is necessary to Perform other machining processes such as cutting, injection molding, mounting nuts and other components.
所述中框、金属后盖一般大致呈长方体结构,厚度较薄,传统上料方法一般通过操作人员手动将所述粗坯产品放入加工治具内,该种方式效率低下,浪费大量人力成本,且人工操作容易出错会进一步降低加工效率。The middle frame and the metal back cover generally have a roughly rectangular parallelepiped structure with a relatively thin thickness. The traditional feeding method generally puts the rough product into the processing jig manually by the operator. This method is inefficient and wastes a lot of labor costs , and manual operation is prone to errors, which will further reduce the processing efficiency.
附图说明Description of drawings
图1为本申请自动上料机的立体图;Fig. 1 is the perspective view of the automatic feeding machine of the present application;
图2为本申请自动上料机转盘及抬升机构的立体组合图;Fig. 2 is a three-dimensional combination diagram of the automatic feeding machine turntable and lifting mechanism of the present application;
图3为本申请自动上料机的另一角度立体图;Fig. 3 is another perspective view of the automatic feeding machine of the present application;
图4为本申请自动上料机抬升机构的立体图。Fig. 4 is a perspective view of the lifting mechanism of the automatic loading machine of the present application.
发明内容Contents of the invention
本申请的目的在于提供一种可提升上料效率、降低错误操作的自动上料机及其上料方法。The purpose of the present application is to provide an automatic feeding machine and a feeding method thereof that can improve feeding efficiency and reduce erroneous operations.
为此,本申请提供了一种自动上料机,包括转盘机构、吸取机构、及位于所述转盘机构与吸取机构之间的抬升机构,所述转盘机构包括转盘、及设于所述转盘外周用于置放物料的至少两个置放装置,所述置放装置底部设有孔结构,所述抬升机构包括自所述置放装置底部的孔结构向上抬升所述物料的托举架,所述吸取机构包括吸盘,所述吸盘可通过程序控制移动至所述抬升机构侧的置放装置上方吸取物料,所述抬升机构在所述吸取机构吸取一个物料后,则依程序向上抬升所述物料一个既定距离,所述转盘机构在靠近所述抬升机构侧的置放装置内的物料被吸取完后,转动转盘将由操作人员装填满物料的另一个置放装置转动至所述抬升机构侧。To this end, the application provides an automatic feeding machine, including a turntable mechanism, a suction mechanism, and a lifting mechanism between the turntable mechanism and the suction mechanism, the turntable mechanism includes a turntable, and At least two placement devices for placing materials, the bottom of the placement devices is provided with a hole structure, and the lifting mechanism includes a lifting frame for lifting the materials upward from the hole structure at the bottom of the placement device. The suction mechanism includes a suction cup, and the suction cup can be moved to the top of the placement device on the side of the lifting mechanism to suck materials through program control. After the suction mechanism sucks a material, the lifting mechanism lifts the material upward according to the program. A predetermined distance, after the turntable mechanism has sucked the materials in the placement device near the lifting mechanism side, the rotating turntable will rotate another placement device filled with materials by the operator to the side of the lifting mechanism.
为此,本申请还提供了一种自动上料机的上料方法,包括如下步骤:For this reason, the application also provides a kind of feeding method of automatic feeding machine, comprises the steps:
步骤一、操作人员在所述转盘的若干置放装置上装填若干物料,所述转盘自动将所述装填有手机中框物料的置放装置转动至对应所述抬升机构的位置处;Step 1. The operator loads some materials on several placement devices of the turntable, and the turntable automatically rotates the placement devices filled with materials in the middle frame of the mobile phone to the position corresponding to the lifting mechanism;
步骤二、所述吸取机构设有吸盘,所述吸盘由程序控制带动并移动至所述抬升机构侧的置放装置上方吸取物料;Step 2, the suction mechanism is provided with a suction cup, and the suction cup is driven by program control and moved to the top of the placement device on the side of the lifting mechanism to suck materials;
步骤三、当所述吸取机构每吸取一个物料后,所述抬升机构自动抬升所述置放装置内的物料一个既定距离,所述既定距离等于一个物料的厚度;Step 3. After each material is sucked by the suction mechanism, the lifting mechanism automatically lifts the material in the placement device by a predetermined distance, and the predetermined distance is equal to the thickness of one material;
步骤四、所述吸取机构将所述吸取的物料移动至用于加工所述物料的治具上后再次移动至所述置放装置上方吸取物料,当所述抬升机构侧的置放装置物料为零时,所述转盘转动,下一个装填有物料的置放装置转动至所述抬升机构侧。Step 4. The suction mechanism moves the sucked material to the jig for processing the material and then moves to the top of the placing device to absorb the material. When the material of the placing device on the side of the lifting mechanism is At zero time, the turntable rotates, and the next placement device filled with materials rotates to the side of the lifting mechanism.
相较于现有技术,本申请一种自动上料机及其上料方法通过转盘机构转动其上的若干装填有物料的置放装置至所述抬升机构侧、所述抬升机构则依程序设定向上托举所述物料以配合所述吸取机构吸取物料,操作人员只需在一个工位上装填若干物料于置放装置上即可完成上料,提升了加工效率、降低了人力成本,使出错率大大降低。Compared with the prior art, the present application uses an automatic feeding machine and its feeding method to rotate a number of placing devices loaded with materials on it to the side of the lifting mechanism through the turntable mechanism, and the lifting mechanism is set according to the program. The material is lifted up in a direction to cooperate with the suction mechanism to absorb the material. The operator only needs to load a number of materials on the placement device at one station to complete the loading, which improves the processing efficiency and reduces labor costs. The error rate is greatly reduced.
具体实施方式Detailed ways
请参阅图1至图4所示,本申请自动上料机包括转盘机构10、位于所述转盘机构20一侧上方的吸取机构40、及设于所述转盘机构20靠近所述吸取机构40一侧的抬升机构60。Please refer to FIGS. 1 to 4, the automatic feeding machine of the present application includes a turntable mechanism 10, a suction mechanism 40 located above one side of the turntable mechanism 20, and a suction mechanism 40 located near the turntable mechanism 20. Side lifting mechanism 60.
所述转盘机构10包括底座11、安装于所述底座11上方的转盘20、安装于所述转盘20外缘的至少两个用于装填物料的置放装置30。所述转盘20下方设有转动机构21用于带动所述转盘20转动,所述转动机构21为伺服电机、气缸等设备。所述转盘20大致呈圆形结构,所述置放装置30设于所述转盘20的外围。所述置放装置30上置放的物料,在本实施例中为手机中框或后盖50,在其他实施例中,也可以是其他需要加工的物料粗坯。所述置放装置30包括底板31、形成于所述底板31外周的围挡部32,所述手机中框50置放于所述底板31上方并被所述围挡部32所限位。所述置放装置30的底板31与所述转盘20对应的位置在上下方向上形成在径向方向外侧开口的至少一个孔结构33。The turntable mechanism 10 includes a base 11 , a turntable 20 installed above the base 11 , and at least two placing devices 30 for loading materials installed on the outer edge of the turntable 20 . A rotating mechanism 21 is provided below the turntable 20 to drive the turntable 20 to rotate, and the turning mechanism 21 is a servo motor, a cylinder and other equipment. The turntable 20 has a substantially circular structure, and the placement device 30 is disposed on the periphery of the turntable 20 . The material placed on the placement device 30 is, in this embodiment, the middle frame or the back cover 50 of the mobile phone, and in other embodiments, it may also be other rough materials that need to be processed. The placement device 30 includes a bottom plate 31 and a surrounding barrier 32 formed on the outer periphery of the bottom plate 31 , the mobile phone middle frame 50 is placed above the bottom plate 31 and limited by the surrounding barrier 32 . The bottom plate 31 of the placement device 30 is formed at least one hole structure 33 opening radially outside at the position corresponding to the turntable 20 in the up-down direction.
所述抬升机构60设于所述转盘20外侧,具体是安装于所述底座11上。所述抬升机构60包括竖直固定的支撑板61、设于所述支撑板61靠近所述转盘20一侧的滑轨62、可在所述滑轨62上下方向滑动的滑块63、及自所述滑块63沿所述转盘20的径向反方向延伸形成托举架64。所述托举架64可在竖直方向穿越所述置放装置30的孔结构33。在本实施例中,所述托举架64与所述孔结构33以两个为最佳实施例,两个托举架可以稳定托举所述手机中框50。The lifting mechanism 60 is arranged outside the turntable 20 , specifically installed on the base 11 . The lifting mechanism 60 includes a vertically fixed support plate 61, a slide rail 62 on the side of the support plate 61 close to the turntable 20, a slider 63 that can slide up and down on the slide rail 62, and a The slider 63 extends along the opposite direction of the radial direction of the turntable 20 to form a lifting frame 64 . The lifting frame 64 can pass through the hole structure 33 of the placing device 30 in the vertical direction. In this embodiment, the two lifting frames 64 and the hole structure 33 are the best embodiment, and the two lifting frames can stably hold the middle frame 50 of the mobile phone.
所述吸取机构40位于所述抬升机构60相对于所述转盘机构10的另一侧,所述吸取机构40包括两个吸盘41,42。所述吸盘41,42由气缸、机械手或伺服电机驱动可移动至所述转盘机构10的置放装置30上方,并可在上下方向移动吸取所述手机中框50,吸取所述手机中框50后,所述吸盘41移动至用于加工所述手机中框50的治具70上方后再向下移动将所述吸取的手机中框50置放于所述治具70上。The suction mechanism 40 is located on the other side of the lifting mechanism 60 relative to the turntable mechanism 10 , and the suction mechanism 40 includes two suction cups 41 , 42 . The suction cups 41, 42 are driven by cylinders, manipulators or servo motors and can move to the top of the placement device 30 of the turntable mechanism 10, and can move up and down to absorb the middle frame 50 of the mobile phone, and absorb the middle frame 50 of the mobile phone Finally, the suction cup 41 moves above the jig 70 for processing the mobile phone middle frame 50 and then moves downward to place the sucked mobile phone middle frame 50 on the jig 70 .
所述转盘机构10的转动频率、所述抬升机构60的抬升频率、及所述吸取机构40的吸取频率由程序统一控制,三个机构之间的频率相互配合。The rotation frequency of the turntable mechanism 10 , the lifting frequency of the lifting mechanism 60 , and the suction frequency of the suction mechanism 40 are uniformly controlled by a program, and the frequencies of the three mechanisms cooperate with each other.
本申请的自动上料方法由所述自动上料机在程序的控制下进行,包括如下步骤:The automatic feeding method of the present application is carried out under the control of program by described automatic feeding machine, comprises the steps:
S101、由操作人员在所述转盘20的置放装置30上装填若干手机中框50,每个置放装置30上可以装填多达20块手机中框物料,然后启动机器,所述转盘20自动将所述装填手机中框物料的置放装置30转动至对应所述抬升机构60的位置处。S101. The operator loads several mobile phone middle frames 50 on the placement device 30 of the turntable 20. Each placement device 30 can be filled with up to 20 pieces of mobile phone middle frame materials, and then starts the machine, and the turntable 20 automatically Turn the placement device 30 for filling the middle frame material of the mobile phone to a position corresponding to the lifting mechanism 60 .
S102、所述吸取机构40的吸盘41,42由程序控制通过伺服电机或机械手等带动并移动至所述抬升机构60侧的置放装置30上方并吸取手机中框物料;其中,每吸取一个手机中框物料,所述抬升机构60的托举架64自所述置放装置30底部的孔结构33向上抬升所述手机中框物料一个既定距离,然后所述吸取装置40的吸盘41,42再次吸取下一个手机中框物料。所述抬升机构60抬升位于所述置放装置30内的手机中框物料相对所述置放装置30产生位移,所述抬升机构60每次抬升的一个既定距离等于所述手机中框物料的厚度。S102. The suction cups 41 and 42 of the suction mechanism 40 are driven by the program control through a servo motor or a manipulator, and move to the top of the placement device 30 on the side of the lifting mechanism 60 to suck the middle frame material of the mobile phone; wherein, each time a mobile phone is sucked For the middle frame material, the lifting frame 64 of the lifting mechanism 60 lifts the middle frame material of the mobile phone a predetermined distance upwards from the hole structure 33 at the bottom of the placement device 30, and then the suction cups 41, 42 of the suction device 40 again Absorb the middle frame material of the next mobile phone. The lifting mechanism 60 lifts the middle frame material of the mobile phone located in the placing device 30 to generate a displacement relative to the placing device 30, and a predetermined distance lifted by the lifting mechanism 60 each time is equal to the thickness of the middle frame material of the mobile phone .
S103、所述吸取装置40吸取好手机中框物料后,移动至用于加工所述手机中框物料的治具70上并将所述手机中框物料置放于所述治具70上后再次移动至所述置放装置30上方。在此过程中,所述抬升机构60已经完成下一次抬升动作。S103. After the suction device 40 has sucked the material of the middle frame of the mobile phone, it moves to the jig 70 for processing the material of the middle frame of the mobile phone and places the material of the middle frame of the mobile phone on the jig 70 and then again Move to above the placing device 30 . During this process, the lifting mechanism 60 has completed the next lifting action.
S104、当位于所述抬升机构60侧的置放装置30内的手机中框物料被吸取完后,所述转盘机构10的转盘20进行转动将已由操作人员放好手机中框物料的下一个置放装置30移动至所述抬升机构60一侧,而所述被吸取完并空置的置放装置30则被操作人员再次进行装填作业以装满所述手机中框物料。S104. After the middle frame material of the mobile phone in the placement device 30 on the side of the lifting mechanism 60 is sucked, the turntable 20 of the turntable mechanism 10 rotates to place the next material of the middle frame of the mobile phone that has been placed by the operator. The placement device 30 moves to the side of the lifting mechanism 60, and the suctioned and empty placement device 30 is refilled by the operator to fill the middle frame material of the mobile phone.
本申请一种自动上料机及其上料方法通过转盘机构10转动其上的若干装填有手机中框物料的置放装置30至所述抬升机构60侧、而所述抬升机构60则依程序设定向上托举所述手机中框物料以配合所述吸取机构40吸取手机中框物料,而操作人员只需在一个工位上装填若干手机中框物料于置放装置30上即可完成上料,提升了加工效率、降低了人力成本,使出错率大大降低。An automatic loading machine and its loading method according to the present application use the turntable mechanism 10 to rotate a number of placement devices 30 filled with mobile phone middle frame materials to the side of the lifting mechanism 60, and the lifting mechanism 60 follows the procedure It is set to lift up the mobile phone middle frame material to cooperate with the suction mechanism 40 to absorb the mobile phone middle frame material, and the operator only needs to load a number of mobile phone middle frame materials on the placement device 30 at one station to complete the loading. materials, which improves processing efficiency, reduces labor costs, and greatly reduces error rates.
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