CN104911936A - Production method of winding rope for artwork - Google Patents
Production method of winding rope for artwork Download PDFInfo
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- CN104911936A CN104911936A CN201510392540.3A CN201510392540A CN104911936A CN 104911936 A CN104911936 A CN 104911936A CN 201510392540 A CN201510392540 A CN 201510392540A CN 104911936 A CN104911936 A CN 104911936A
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Abstract
The invention discloses a production method of a winding rope for artwork. The production method includes the steps: soaking kudzu vine strips; peeling the soaked kudzu vine strips; scrubbing stripped kudzu vine peels; separating scrubbed kudzu vine peel fibers; drying the separated kudzu vine peel fibers in the sun; weaving the kudzu vine peel fibers into the rope. Compared with a traditional process, the kudzu vine peel winding rope prepared by the production method has the advantages that a layer of pond mud is laid at the bottom of a soaking tank and rich in flora decomposing organic matters such as colloid on the kudzu vine peels, soaking time is shortened, the kudzu vine peels are separated from wooden portions of the kudzu vine strips, subsequent peel tearing is facilitated, the organic matters are decomposed, so that a surface layer can be effectively decomposed, black spots cannot remain on the reserved kudzu vine peel fibers by subsequent scrubbing, and the quality of the kudzu vine peel fibers is improved.
Description
Technical field
The present invention relates to art work production field, be specifically related to a kind of production method of art work winding rope.
Background technology
The rope of natural fabric braiding is widely used on modern art product, and as carried out winding decoration to the art work, the mainly rope made of hemp used at present, the feel of the rope made of hemp is comparatively coarse, injures larger when being wound around braiding to the hand of operating personnel.Kudzu can be used for producing this kind of art work winding rope, but the line strength that traditional kudzu is produced is lower, and it easily exists black pit, and quality is poor, makes moist in addition easily mouldy.
Summary of the invention
Object of the present invention is just to provide a kind of production method of art work winding rope, and it can effectively solve the problem, make intensity more greatly, not easily mouldy winding rope.
For achieving the above object, the present invention implements by the following technical solutions:
A production method for art work winding rope, comprises following operation: soak kudzu bar, the kudzu bar after soaking is carried out to peeling, washes by rubbing with the hands the kudzu skin peeled off, the kudzu hide fiber after washing by rubbing with the hands is carried out to sub-wire, dries and kudzu hide fiber silk is woven into rope to the kudzu hide fiber silk after sub-wire.
Concrete is operating as:
Soak: after 2 ~ 3 years raw kudzu bars are removed branches and leaves, colligation is bundled, be placed in soaking compartment to leave standstill and soak 18d, the bottom land of soaking compartment is equipped with one deck pond sludge, tank liquor in soaking compartment is that seasoning liquid and preparation water obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio preparation of 7:1, fuling peel extract is filter the extract obtained after the fuling peel of 0.5kg and 5L soak by water 45min, and salt skin extract is filter the extract obtained after the salt skin seed of 0.5kg fragmentation and 3L soak by water 2h; Tank liquor temperature in soaking compartment is 19 ~ 21 DEG C;
Peeling: the kudzu bar after soaking is scattered and is placed in water logging groove and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove;
Wash by rubbing with the hands: the kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber;
Sub-wire, dry, weave: kudzu hide fiber suspention shape is fixed on hanging wire frame, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.
Adopt the kudzu skin winding rope that technique scheme is produced, it is relative to traditional handicraft, by laying one deck pond sludge at the bottom of the pond of fermentation vat, the flora of decomposing organic matter is rich in pond sludge, flora decomposes organic matters such as the colloids on kudzu skin, shorten soak time, the xylem of kudzu skin and kudzu bar is divided be separated, be convenient to follow-up tear skin, simultaneously to organic decomposition, epidermal area effectively can be decomposed, washed by rubbing with the hands by follow-up, make the kudzu hide fiber of reservation can not retain black splotch, improve the quality of kudzu hide fiber.Soak time shortens in addition, can protect kudzu hide fiber, improves the intensity of kudzu skin, avoids kudzu hide fiber excessive corrosion.The effect of seasoning liquid/continuous liquid feeding mainly contain following some: 1, enrich organic content in tank liquor, be of value to the growth of decomposing bacterial classification, shorten soak time; 2, seasoning liquid/continuous liquid feeding contains the Hubeiwans such as tannin, promotes the toughness of kudzu hide fiber; 3, seasoning liquid/continuous liquid feeding can carry out soaking and dyeing to kudzu hide fiber and play the effect of mildew-resistant.Generally speaking, by seasoning liquid/continuous liquid feeding, the toughness of kudzu hide fiber is got a promotion, shorten soak time, the kudzu hide fiber of acquisition is difficult to go mouldy.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Accompanying drawing explanation
fig. 1for the signal of the first embodiment of the present invention
figure;
fig. 2for the signal of the second embodiment of the present invention
figure;
fig. 3for the signal of the third embodiment of the present invention
figure;
fig. 4for the signal of the present invention's the 4th kind of embodiment
figure;
fig. 5for the signal of the present invention's the 5th kind of embodiment
figure;
fig. 6for the signal of the present invention's the 6th kind of embodiment
figure;
fig. 7for the structural representation of soaking compartment
figure.
Detailed description of the invention
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word only in order to describe one or more concrete embodiments of the present invention, considered critical is not carried out to the protection domain that the present invention specifically asks.
Embodiment 1
Kudzu rope production system,
as Fig. 1shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet of soaking compartment 10, the inlet of soaking compartment 10 is also connected with the delivery port of allotment liquid bath 80a, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Braiding machine can be general rope made of hemp braiding machine.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, seasoning liquid and water are obtained tank liquor according to the volume ratio mixed preparing of 1:15, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 20d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 16d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 20d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 2
Kudzu rope production system,
as Fig. 2, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 is also connected with the continuous delivery port adding liquid bath 80b, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, soaking compartment 10 is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port is slightly larger than water discharge outlet height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that continuous liquid feeding, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:12:11, continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 20d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Braiding machine can be general rope made of hemp braiding machine.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, reuse tank liquor (in embodiment 1 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1:12:11, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Hanging wire frame 40 comprises horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 16d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 20d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 3
Kudzu rope production system,
as Fig. 3shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with allotment liquid bath 80a, the delivery port of nutrient liquid bath 82 is connected, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand water logging groove 20 in and carry out peeling, knit unit 50 is just general rope made of hemp braiding machine.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, by seasoning liquid, nutrient liquid and water obtain tank liquor according to the volume ratio mixed preparing of 1:1:14, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 15d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 4
Kudzu rope production system,
as Fig. 4, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also adds liquid bath 80b with continuous, the delivery port of nutrient liquid bath 82 is connected, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, soaking compartment 10 is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port 11 is slightly larger than water discharge outlet 12 height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Tank liquor in soaking compartment 10 is that continuous liquid feeding, nutrient liquid, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1.35:0.65:15:13; Continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 15d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding, nutrient liquid and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, nutrient liquid, reuse tank liquor (in embodiment 3 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1.35:0.65:15:13, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 5
Kudzu rope production system,
as Fig. 5shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carrying out steeping the water logging groove 20 sending out peeling, the Chinese mugwort liquid bath washed groove 30 by rubbing with the hands, soak the kudzu hide fiber after washing by rubbing with the hands washed by rubbing with the hands the kudzu skin peeled off to the kudzu bar after soaking, the kudzu hide fiber after soaking carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with allotment liquid bath 80a, the delivery port of nutrient liquid bath 82 is connected, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand water logging groove 20 in and carry out peeling, knit unit 50 is just general rope made of hemp braiding machine.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Nutrient liquid can accelerate the organic decomposition of kudzu bar, shortens soak time.Be loaded with wormwood extract in Chinese mugwort liquid bath, wormwood is extracted immersion and has certain disinfecting moth-proof worm effect, tarts up to kudzu fiber simultaneously.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Acquire wormwood extract by filtering after dry moxa grass soak by water 30min, dry moxa grass and water use the metering of 15L water to decoct according to the dry moxa grass of every 0.5kg, filter the wormwood extract obtaining about 14.5L after decocting;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, by seasoning liquid, nutrient liquid and water obtain tank liquor according to the volume ratio mixed preparing of 1:1:14, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 15d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, kudzu hide fiber suspention shape after being soaked by wormwood extract is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk to sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 6
Kudzu rope production system,
as Fig. 6, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carrying out steeping the water logging groove 20 sending out peeling, the Chinese mugwort liquid bath washed groove 30 by rubbing with the hands, soak the kudzu hide fiber after washing by rubbing with the hands washed by rubbing with the hands the kudzu skin peeled off to the kudzu bar after soaking, the kudzu hide fiber after soaking carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also adds liquid bath 80b with continuous, the delivery port of nutrient liquid bath 82 is connected, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, continuous adding on liquid bath 80b, is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port is slightly larger than water discharge outlet height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Tank liquor in soaking compartment 10 is that continuous liquid feeding, nutrient liquid, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1.35:0.65:15:13; Continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 15d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding, nutrient liquid and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Be loaded with wormwood extract in Chinese mugwort liquid bath, wormwood is extracted immersion and has certain disinfecting moth-proof worm effect, tarts up to kudzu fiber simultaneously.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Acquire wormwood extract by filtering after dry moxa grass soak by water 30min, dry moxa grass and water use the metering of 15L water to decoct according to the dry moxa grass of every 0.5kg, filter the wormwood extract obtaining about 14.5L after decocting;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, nutrient liquid, reuse tank liquor (in embodiment 5 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1.35:0.65:15:13, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, kudzu hide fiber suspention shape after being soaked by wormwood extract is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk to sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 7
Gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment of then putting into of colligation leaves standstill immersion 30d, and control flume liquid temp is 19 ~ 21 DEG C, and the tank liquor of soaking compartment is running water; Kudzu bar after soaking is scattered and is placed in water logging groove and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain grayish kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame, adopts sub-wire comb to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.
The kudzu skin winding rope produced in above-described embodiment 7, color is light grey, and there is sparse black splotch on surface, does not have mothproof, fungicidal properties; In process of production, peeling is comparatively difficult, and kudzu skin is easily broken into cutting back, and crumples comparatively effort, more difficultly brushes away epidermal area, and wash by rubbing with the hands on rear kudzu fiber and have black splotch, the toughness of kudzu fiber is poor, easy fracture of wire during sub-wire; And the whole production cycle is long.
The kudzu skin winding rope produced in above-described embodiment 1 ~ 6, color is pale yellow light tone, and surface does not have black splotch or few; In process of production, can easily peeling, kudzu skin can not be broken into cutting back, just can remove epidermal area by simply crumpling and cleaning, and wash by rubbing with the hands and rear kudzu fiber do not have black splotch or few, the toughness of kudzu fiber is better, not easily fracture of wire during sub-wire; And it is whole with short production cycle.
In addition: the kudzu skin winding rope produced in embodiment 1 ~ 4 has certain fungicidal properties, and mothproof performance is general; The kudzu skin winding rope produced in embodiment 5,6 has certain fungicidal properties, mothproof better performances.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; to know in the present invention after contents; under the premise without departing from the principles of the invention; can also make some equal conversion to it and substitute, these convert on an equal basis and substitute and also should be considered as belonging to protection scope of the present invention.
Claims (3)
1. a production method for art work winding rope, comprises following operation: soak kudzu bar, the kudzu bar after soaking is carried out to peeling, washes by rubbing with the hands the kudzu skin peeled off, the kudzu hide fiber after washing by rubbing with the hands is carried out to sub-wire, dries and kudzu hide fiber silk is woven into rope to the kudzu hide fiber silk after sub-wire.
2. the production method of art work winding rope according to claim 1, is characterized in that, concrete being operating as of each step:
Soak: after 2 ~ 3 years raw kudzu bars are removed branches and leaves, colligation is bundled, be placed in soaking compartment to leave standstill and soak 18d, the bottom land of soaking compartment is equipped with one deck pond sludge, tank liquor in soaking compartment is that seasoning liquid and preparation water obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio preparation of 7:1, fuling peel extract is filter the extract obtained after the fuling peel of 0.5kg and 5L soak by water 45min, and salt skin extract is filter the extract obtained after the salt skin seed of 0.5kg fragmentation and 3L soak by water 2h;
Peeling: the kudzu bar after soaking is scattered and is placed in water logging groove and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove;
Wash by rubbing with the hands: the kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber;
Sub-wire, dry, weave: kudzu hide fiber suspention shape is fixed on hanging wire frame, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.
3. the production method of art work winding rope according to claim 1, is characterized in that, the tank liquor temperature in soaking compartment is 19 ~ 21 DEG C.
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Effective date of registration: 20170821 Address after: Haimen City, Jiangsu province 226100 Binhai New Area of Nantong port West Road No. 999 Applicant after: HAIMEN HUANGHAI PIONEER PARK SERVICES CO., LTD. Address before: The 231482 Bay Road in Anhui province Anqing City Yixiu District osmanthus garden 7 1 unit 301 room Applicant before: Wang Yuelan |
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