CN104898595A - Automatic intelligent winding displacement control system for production of optical fibers and cables - Google Patents
Automatic intelligent winding displacement control system for production of optical fibers and cables Download PDFInfo
- Publication number
- CN104898595A CN104898595A CN201510154961.2A CN201510154961A CN104898595A CN 104898595 A CN104898595 A CN 104898595A CN 201510154961 A CN201510154961 A CN 201510154961A CN 104898595 A CN104898595 A CN 104898595A
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- mechanical arm
- control system
- matrix
- optical fiber
- fiber cable
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 21
- 238000004804 winding Methods 0.000 title abstract description 15
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 238000006073 displacement reaction Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 239000011159 matrix material Substances 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000000034 method Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an automatic intelligent winding displacement control system for production of optical fibers and cables. The system comprises a frame, a mobile motor, a rotary motor, a mounting base, and a mechanical arm. A screw embedded into a screw nut is mounted between front and rear bearing blocks, the screw nut is fixed to the mounting base, and the mobile motor is mounted at one end of the screw. The mounting base includes a horizontal base plate and a side plate, a front pressure roller and a rear pressure roller are mounted on the outer side face of the side plate, and a base block with a through hole is mounted on the horizontal base plate through a rotating mechanism. One end of the mechanical arm is provided with a gear along the circumference, two front guide rollers arranged up and down and two rear guide rollers arranged up and down are mounted at the other end of the mechanical arm, and an infrared sensor is arranged between the front guide rollers and the rear guide rollers. The rotary motor is mounted on the base block, and the output shaft of the rotary motor is connected to the gear of the mechanical arm through a belt. Full automation of cable winding is realized. The device can control the position of winding through the mechanical arm, and can satisfy winding of cables of different diameters and winding on reels of different sizes.
Description
Technical field
The present invention relates to a kind of mechanical engineering and optical communication field, particularly relate to a kind of optical fiber cable and produce automated intelligent wire arranging control system.
Background technology
Production technology and production equipment are closely-related, and production technology is formed on certain production equipment, and production equipment must meet technological requirement again.The specialized equipment of cable jacket produced by cable jacket production equipment, and the relation of they and sheath technique is very close.Therefore, the technique of sheath be studied, first will be familiar with sheath equipment and composition thereof.At Loose tube, outer or cable core forms plastic tube outward, and is filled or vertical bag other materials makes it form the production equipment of complete cable configuration, referred to as cable jacket production line.
The Main Function of cable jacket improves cable machinery performance, prevents the radial direction of moisture from invading, and ensures the complete and stable of optical cable core structure, prevent external aging action to the infringement of other elements of optical cable, improve the thermal stability of optical cable simultaneously.Optical cable is generally made up of a few parts such as cable core, reinforcement steel wire, filling material and sheaths, also has the components such as water barrier, cushion, insulated metal wire as required in addition.
Optical cable is in sheath use procedure, cable core on plate owing to there is no downward pressure, when dish surface winding displacement, come the possibility that there is skew when one deck cable kept to the side is squeezed, cause the winding displacement number of every layer different, arrangement is not tight, out-of-flatness, cause winding displacement disorderly, affect the attractive in appearance of product.When every layer of commutation, coil marginate uneven when causing commutating the superposition of cable core or space too large, cause web winding displacement irregular, cause operative employee to fall dish, therefore need when commutating manual intervention to commutate winding displacement, considerably increase labour cost.And use apparatus of the present invention, under the effect of mechanical arm, form a downward pressure, cable core is kept to the side arrangement closely, and can realize from motion tracking winding displacement and automatic reverse according to the size in cable footpath, simultaneously with traction synchronous operation, ensure constant tension force, guarantee cable steady ordered arrangement on plate, same aspect height is consistent, layering is orderly, and the outward appearance not only improving product improves the quality of product simultaneously.
Summary of the invention
The invention provides a kind of optical fiber cable and produce automated intelligent wire arranging control system, this optical fiber cable produces the full-automation that automated intelligent wire arranging control system achieves cable coiling, mechanical arm can be passed through, control the position of coiling, the movement of mechanical arm and portal frame, according to the calculating of system precision, can meet the coiling of different-diameter cable and the coiling of different large shallow bid tool.
For achieving the above object, the technical solution used in the present invention is: a kind of optical fiber cable produces automated intelligent wire arranging control system, comprise frame, mobile motor, electric rotating machine, mount pad and mechanical arm, the oblique substrate inclined-plane of described frame is fixed with two line rails, this line rail embeds and is fixed in the groove of the slide block of mount pad lower surface, one leading screw embedding feed screw nut is installed between axle bearing, described feed screw nut is fixed on mount pad, and one end of this leading screw is provided with described mobile motor;
Described mount pad comprises horizontal base plate and side plate, and the lateral surface of this side plate is provided with front pinch roller and rear pinch roller, described horizontal base plate is provided with the matrix with through hole by a rotating mechanism;
Described mechanical arm one end has gear along its circumference, the mechanical arm other end is provided with 2 front jocket wheels setting up and down and 2 rear guide wheels setting up and down, infrared inductor is provided with between described front jocket wheel and rear guide wheel, the cogged mechanical arm one end of tool is installed on matrix, and this mechanical arm can rotate on matrix around its axis;
Described electric rotating machine is installed on matrix, and the output shaft of this electric rotating machine is connected on the gear of mechanical arm by belt.
In technique scheme, further improvement opportunity scheme is as follows:
1, in such scheme, described frame also comprises vertical bar and pedestal, and described oblique substrate one end and vertical bar upper end are fixed, and the other end is fixed on pedestal, and the angle of this oblique substrate and surface level is 30 ° ~ 60 °.
2, in such scheme, described rotating mechanism comprises travel(l)ing rest and latch segment, and described matrix is installed on travel(l)ing rest, and described travel(l)ing rest is movably installed on horizontal base plate by latch segment.
3, in such scheme, a proximity switch is installed on described matrix.
4, in such scheme, the rear end of described matrix is provided with a balancing weight.
Because technique scheme is used, the present invention compared with prior art has following advantages:
1, optical fiber cable of the present invention produces automated intelligent wire arranging control system, achieves the full-automation of cable coiling, can pass through mechanical arm, control the position of coiling, the movement of mechanical arm and portal frame is according to the calculating of system precision, and correction is carried out, the coiling guaranteed attractive in appearance.
2, optical fiber cable production automated intelligent wire arranging control system applicability of the present invention is very high, the coiling of different-diameter cable and the coiling of different large shallow bid tool can be met, operating personnel can according to different cable diameter and the size of coiling tool, set different parameters, thus ensure the accuracy of coiling.
3, optical fiber cable of the present invention produces automated intelligent wire arranging control system, improves the security of winding process.In traditional winding process, need winding displacement manually, operating personnel's working strength is large, easily has an accident simultaneously.After using this device, staff only needs tracking equipment ruuning situation, and security improves greatly.
Accompanying drawing explanation
Accompanying drawing 1 is optical fiber cable production automated intelligent wire arranging control system structural representation of the present invention;
Accompanying drawing 2 is optical fiber cable production automated intelligent wire arranging control system partial structurtes schematic diagram one of the present invention;
Accompanying drawing 3 is optical fiber cable production automated intelligent wire arranging control system stereographic map of the present invention;
Accompanying drawing 4 is the partial structurtes schematic diagram of accompanying drawing 3.
In above accompanying drawing: 1, frame; 2, mobile motor; 3, electric rotating machine; 4, mount pad; 41, horizontal base plate; 42, side plate; 5, mechanical arm; 6, oblique substrate; 7, travel(l)ing rest; 8, balancing weight; 9, latch segment; 10, vertical bar; 11, pedestal; 12, proximity switch; 13, belt; 14, front pinch roller; 15, rear pinch roller; 16, rotating mechanism; 17, matrix; 171, through hole; 18, gear; 19, front jocket wheel; 20, rear guide wheel; 21, infrared inductor.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1: a kind of optical fiber cable produces automated intelligent wire arranging control system, comprise frame 1, mobile motor 2, electric rotating machine 3, mount pad 4 and mechanical arm 5, oblique substrate 6 inclined-plane of described frame 1 is fixed with two line rails 7, this line rail 7 embeds and is fixed in the groove of the slide block 9 of mount pad 4 lower surface, one leading screw 11 embedding feed screw nut 10 is installed between axle bearing 12,13, described feed screw nut 10 is fixed on mount pad 4, and one end of this leading screw 11 is provided with described mobile motor 2;
Described mount pad 4 comprises horizontal base plate 41 and side plate 42, the lateral surface of this side plate 42 is provided with front pinch roller 14 and rear pinch roller 15, and described horizontal base plate 41 is provided with the matrix 17 with through hole 171 by a rotating mechanism 16;
Described mechanical arm 5 one end has gear 18 along its circumference, mechanical arm 5 other end is provided with 2 front jocket wheels 19 setting up and down and 2 rear guide wheels 20 setting up and down, infrared inductor 21 is provided with between described front jocket wheel 19 and rear guide wheel 20, mechanical arm 5 one end with gear 18 is installed on matrix 17, and this mechanical arm 5 can rotate on matrix 17 around its axis;
Described electric rotating machine 3 to be installed on matrix 17, and the output shaft of this electric rotating machine 3 is connected on the gear 18 of mechanical arm 5 by belt 13.
Above-mentioned frame 1 also comprises vertical bar 10 and pedestal 11, and described oblique substrate 6 one end and vertical bar 10 upper end are fixed, and the other end is fixed on pedestal 11, and this oblique substrate 6 is 30 ° ~ 60 ° with the angle of surface level.
Above-mentioned rotating mechanism 16 comprises travel(l)ing rest 7 and latch segment 9, and described matrix 17 is installed on travel(l)ing rest 7, and described travel(l)ing rest 7 is movably installed on horizontal base plate 41 by latch segment 9.
Embodiment 2: a kind of optical fiber cable produces automated intelligent wire arranging control system, comprise frame 1, mobile motor 2, electric rotating machine 3, mount pad 4 and mechanical arm 5, oblique substrate 6 inclined-plane of described frame 1 is fixed with two line rails 7, this line rail 7 embeds and is fixed in the groove of the slide block 9 of mount pad 4 lower surface, one leading screw 11 embedding feed screw nut 10 is installed between axle bearing 12,13, described feed screw nut 10 is fixed on mount pad 4, and one end of this leading screw 11 is provided with described mobile motor 2;
Described mount pad 4 comprises horizontal base plate 41 and side plate 42, the lateral surface of this side plate 42 is provided with front pinch roller 14 and rear pinch roller 15, and described horizontal base plate 41 is provided with the matrix 17 with through hole 171 by a rotating mechanism 16;
Described mechanical arm 5 one end has gear 18 along its circumference, mechanical arm 5 other end is provided with 2 front jocket wheels 19 setting up and down and 2 rear guide wheels 20 setting up and down, infrared inductor 21 is provided with between described front jocket wheel 19 and rear guide wheel 20, mechanical arm 5 one end with gear 18 is installed on matrix 17, and this mechanical arm 5 can rotate on matrix 17 around its axis;
Described electric rotating machine 3 to be installed on matrix 17, and the output shaft of this electric rotating machine 3 is connected on the gear 18 of mechanical arm 5 by belt 13.
Above-mentioned frame 1 also comprises vertical bar 10 and pedestal 11, and described oblique substrate 6 one end and vertical bar 10 upper end are fixed, and the other end is fixed on pedestal 11, and this oblique substrate 6 is 30 ° ~ 60 ° with the angle of surface level.
One proximity switch 12 is installed on described matrix 17.
The rear end of above-mentioned matrix 17 is provided with a balancing weight 8.
When adopting above-mentioned optical fiber cable to produce automated intelligent wire arranging control system, achieve the full-automation of cable coiling, can mechanical arm be passed through, control the position of coiling, the movement of mechanical arm and portal frame is according to the calculating of system precision, and correction is carried out, the coiling guaranteed attractive in appearance; Secondly, its applicability is very high, and can meet the coiling of different-diameter cable and the coiling of different large shallow bid tool, operating personnel according to different cable diameter and the size of coiling tool, can set different parameters, thus ensure the accuracy of coiling.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. an optical fiber cable is with producing automated intelligent wire arranging control system, it is characterized in that: comprise frame (1), mobile motor (2), electric rotating machine (3), mount pad (4) and mechanical arm (5), oblique substrate (6) inclined-plane of described frame (1) is fixed with two line rails (7), this line rail (7) embeds and is fixed in the groove of slide block (9) of mount pad (4) lower surface, before one leading screw (11) embedding feed screw nut (10) is installed on, rear bearing block (12, 13) between, described feed screw nut (10) is fixed on mount pad (4), one end of this leading screw (11) is provided with described mobile motor (2),
Described mount pad (4) comprises horizontal base plate (41) and side plate (42), the lateral surface of this side plate (42) is provided with front pinch roller (14) and rear pinch roller (15), described horizontal base plate (41) is provided with the matrix (17) with through hole (171) by a rotating mechanism (16);
Described mechanical arm (5) one end has gear (18) along its circumference, mechanical arm (5) other end is provided with 2 front jocket wheels setting up and down (19) and 2 rear guide wheels (20) setting up and down, infrared inductor (21) is provided with between described front jocket wheel (19) and rear guide wheel (20), mechanical arm (5) one end with gear (18) is installed on matrix (17), and this mechanical arm (5) can around its axis in the upper rotation of matrix (17);
Described electric rotating machine (3) is installed on (17) on matrix, and the output shaft of this electric rotating machine (3) is connected on the gear (18) of mechanical arm (5) by belt (13).
2. optical fiber cable according to claim 1 produces automated intelligent wire arranging control system, it is characterized in that: described frame (1) also comprises vertical bar (10) and pedestal (11), described oblique substrate (6) one end and vertical bar (10) upper end are fixed, the other end is fixed on pedestal (11), and this oblique substrate (6) is 30 ° ~ 60 ° with the angle of surface level.
3. optical fiber cable according to claim 1 produces automated intelligent wire arranging control system, it is characterized in that: described rotating mechanism (16) comprises travel(l)ing rest (7) and latch segment (9), described matrix (17) is installed on travel(l)ing rest (7), and described travel(l)ing rest (7) is movably installed on horizontal base plate (41) by latch segment (9).
4. optical fiber cable according to claim 1 produces automated intelligent wire arranging control system, it is characterized in that: a proximity switch (12) is installed on described matrix (17).
5. optical fiber cable according to claim 1 produces automated intelligent wire arranging control system, it is characterized in that: the rear end of described matrix (17) is provided with a balancing weight (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154961.2A CN104898595B (en) | 2015-04-02 | 2015-04-02 | Optical fiber cable production automated intelligent wire arranging control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154961.2A CN104898595B (en) | 2015-04-02 | 2015-04-02 | Optical fiber cable production automated intelligent wire arranging control system |
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| CN104898595A true CN104898595A (en) | 2015-09-09 |
| CN104898595B CN104898595B (en) | 2017-12-19 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
| CN105692333A (en) * | 2016-02-29 | 2016-06-22 | 长飞光纤光缆股份有限公司 | Optical cable outer sheath wire arrangement device |
| CN107857162A (en) * | 2017-11-09 | 2018-03-30 | 江苏亨通光电股份有限公司 | Integral fibre-optic cable surface handles coil winding system |
| CN108147209A (en) * | 2017-12-15 | 2018-06-12 | 长飞光纤光缆股份有限公司 | A kind of automatic line arranging machine and wire arranging method |
| CN109607305A (en) * | 2018-12-19 | 2019-04-12 | 上海拓鹰机电设备有限公司 | A kind of manipulator precise wire arrangement device |
| CN110002276A (en) * | 2019-01-21 | 2019-07-12 | 长春烽火技术有限公司 | A kind of cable auto take-up and its working method |
| CN110164682A (en) * | 2019-04-17 | 2019-08-23 | 惠州学院 | A kind of bobbin winder device and its method for winding |
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| CN201334273Y (en) * | 2008-09-11 | 2009-10-28 | 上海欧达电气成套设备工程有限公司 | Fiber ribbon take-up and winding device |
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2015
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
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| CN105692333A (en) * | 2016-02-29 | 2016-06-22 | 长飞光纤光缆股份有限公司 | Optical cable outer sheath wire arrangement device |
| CN107857162A (en) * | 2017-11-09 | 2018-03-30 | 江苏亨通光电股份有限公司 | Integral fibre-optic cable surface handles coil winding system |
| CN107857162B (en) * | 2017-11-09 | 2023-09-22 | 江苏亨通光电股份有限公司 | Integrated optical fiber cable surface treatment winding system |
| CN108147209A (en) * | 2017-12-15 | 2018-06-12 | 长飞光纤光缆股份有限公司 | A kind of automatic line arranging machine and wire arranging method |
| CN108147209B (en) * | 2017-12-15 | 2019-08-16 | 长飞光纤光缆股份有限公司 | A kind of automatic line arranging machine and wire arranging method |
| CN109607305A (en) * | 2018-12-19 | 2019-04-12 | 上海拓鹰机电设备有限公司 | A kind of manipulator precise wire arrangement device |
| CN109607305B (en) * | 2018-12-19 | 2023-09-08 | 上海拓鹰机电设备有限公司 | Precise wire arrangement device of manipulator |
| CN110002276A (en) * | 2019-01-21 | 2019-07-12 | 长春烽火技术有限公司 | A kind of cable auto take-up and its working method |
| CN110164682A (en) * | 2019-04-17 | 2019-08-23 | 惠州学院 | A kind of bobbin winder device and its method for winding |
| CN110164682B (en) * | 2019-04-17 | 2021-12-31 | 惠州学院 | Winding method of winding device |
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| CN104898595B (en) | 2017-12-19 |
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