CN104792338A - Automatic optical fiber gyroscope winding machine and optical fiber winding method - Google Patents
Automatic optical fiber gyroscope winding machine and optical fiber winding method Download PDFInfo
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- CN104792338A CN104792338A CN201510139611.9A CN201510139611A CN104792338A CN 104792338 A CN104792338 A CN 104792338A CN 201510139611 A CN201510139611 A CN 201510139611A CN 104792338 A CN104792338 A CN 104792338A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C25/00—Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass
Abstract
The invention relates to an automatic optical fiber gyroscope winding machine and an optical fiber winding method. The optical fiber gyroscope winding machine comprises a rack, a take-up tray, a spindle system, a sub-spindle system, a foot pressing system, a guiding system, a forward moving base, a backward moving base, a front pay-off tray base and a rear pay-off tray base. The optical fiber winding method comprises the processes of preparing, hanging a rear pay-off tray, removing the rear pay-off tray, hanging a front pay-off tray, removing the front pay-off tray, winding and arranging optical fibers. According to the technical scheme, the winding machine and the winding method can eliminate the drawbacks in the prior art, achieves automatic optical fiber winding, has the characteristics of uniform winding arrangement, no gap and the like, and can greatly improve the operation efficiency.
Description
Technical field
The present invention relates to optical fiber winder technical field, be specifically related to a kind of Full-automatic optical fibre gyro winder and optical fiber method for winding.
Background technology
Optical fibre gyro coiling machine is a kind of production for optical fibre gyro fiber optic loop and has been used for the equipment of fiber optic loop technique for coiling.In the process of machine winding optical fiber ring, the winding process of fiber optic loop is completed by the relative program of equipment itself, reduce the impact of human factor in winding optical fiber ring process, the quality of fiber optic loop ensures primarily of the control accuracy of machine itself, the consistance can improved the quality of products like this, produces in enormous quantities for fiber optic loop and provides equipment guarantee.The technology that fibre optic gyroscope is the most key, it is exactly the coiling of fiber optic coils, comprise technique for coiling and curing technology, therefore, explore new optical fibre gyro optical fiber around technology processed, improve the technique for coiling equipment of current internal optical fiber ring to the vibration resistance, the temperature performance that improve fibre optic gyroscope, improve yield rate, reduce costs, produce in enormous quantities, equip, be all of great immediate significance.
Existing optical fibre gyro Winder can only carry out semi-automatic hand winding, and owing to not having the auxiliary of presser feet and angle sheave, makes winding displacement uneven, have gap, sometimes even need to carry out auxiliary winding displacement with toothpick.
Summary of the invention
The object of the present invention is to provide a kind of Full-automatic optical fibre gyro winder and optical fiber method for winding, this winder and method for winding thereof, can eliminate the defect of prior art, realizes Full-automatic optical fibre coiling, there is the features such as winding displacement is even, seamless, can greatly increase work efficiency.
For achieving the above object, present invention employs following technical scheme:
A kind of Full-automatic optical fibre gyro winder, this light gyro winder comprises frame, take-up reel, axis system, spindle turntable system, secondary axis system, secondary spindle turntable system, presser feet system, guidance system, front mobile foundation, rear mobile foundation, front draw drum pedestal and rear draw drum pedestal.
Wherein, take-up reel and spindle turntable system are arranged on axis system; Secondary spindle turntable system is arranged on secondary axis system; Axis system and secondary axis system concentric are mounted opposite, and install guidance system in the middle of it; Presser feet system is installed in the top of guidance system; Front mobile foundation is consistent with rear mobile foundation structure, symmetrical installation on axis system position vertical with the axial line of secondary axis system; Front draw drum pedestal is consistent with rear draw drum base construction, and front draw drum pedestal is arranged on front mobile foundation; Rear draw drum pedestal is arranged on rear mobile foundation; Spindle turntable and secondary spindle turntable can not bump against guidance system and movable pedestal when rotated.
Described frame is used for fixed equipment; Take-up reel is arranged on main shaft, for take-up in winding process; Axis system, secondary axis system for driving take-up reel coiling, presser feet system, guidance system in winding process for winding displacement; Front draw drum pedestal for front draw drum pedestal being hung over the hook of secondary spindle turntable, or takes off by front mobile foundation from the hook of secondary spindle turntable; Rear draw drum pedestal for rear draw drum pedestal being hung over the hook of spindle turntable, or takes off by rear mobile foundation from the hook of spindle turntable.
Described presser feet system comprises presser feet x-axis travel mechanism, presser feet z-axis travel mechanism, presser feet, x-axis travel mechanism installation portion, z-axis travel mechanism installation portion and presser feet installation portion; Described presser feet x-axis travel mechanism comprises presser feet x-axis motor, presser feet x-axis shaft coupling, presser feet x-axis leading screw, presser feet x-axis feed screw nut seat, presser feet x-axis guide rail and presser feet x-axis guide rail slide block; Described presser feet x-axis motor is connected with presser feet x-axis leading screw by presser feet x-axis shaft coupling; Described presser feet x-axis guide rail slide block is at presser feet x-axis slide on rails; Described presser feet z-axis travel mechanism comprises presser feet z-axis motor, presser feet z-axis shaft coupling, presser feet z-axis leading screw, presser feet z-axis feed screw nut seat, presser feet z-axis guide rail and presser feet z-axis guide rail slide block; Described presser feet z-axis motor is connected with presser feet z-axis leading screw by presser feet z-axis shaft coupling; Described presser feet z-axis guide rail slide block is at presser feet z-axis slide on rails.
Described guidance system comprises guiding x-axis travel mechanism, guiding z-axis travel mechanism, optical fiber coiling angle sheave, x-axis travel mechanism installation portion, z-axis travel mechanism installation portion and angle sheave installation portion; Described guiding x-axis travel mechanism comprises guiding x-axis motor, guiding x-axis shaft coupling, guiding x-axis leading screw, guiding x-axis feed screw nut seat, guiding x-axis guide rail and guiding x-axis guide rail slide block; Described guiding x-axis motor is connected with guiding x-axis leading screw by guiding x-axis shaft coupling; Described guiding x-axis guide rail slide block is at guiding x-axis slide on rails; Described guiding z-axis travel mechanism comprises guiding z-axis motor, guiding z-axis shaft coupling, guiding z-axis leading screw, guiding z-axis feed screw nut seat, guiding z-axis guide rail and guiding z-axis guide rail slide block; Described guiding z-axis motor is connected with guiding z-axis leading screw by guiding z-axis shaft coupling; Described guiding z-axis guide rail slide block is at guiding z-axis slide on rails.
Described front mobile foundation is consistent with rear mobile foundation structure, symmetrical installation on axis system position vertical with the axial line of secondary axis system; Described front mobile foundation and rear mobile foundation include from up to down set gradually draw drum placement mechanism, for move up and down draw drum z-axis mobile foundation, for the y-axis mobile foundation of movable draw drum and the x-axis mobile foundation for moving left and right draw drum; Described z-axis mobile foundation comprises mobile z-axis motor, mobile z-axis leading screw, mobile z-axis guide rail and elevation base plate; Described mobile z-axis motor is connected with mobile z-axis leading screw by shaft coupling; Described elevation base plate coordinates with mobile z-axis slide; Described y-axis mobile foundation comprises mobile y-axis motor, mobile y-axis leading screw, mobile y-axis guide rail and movable substrate; Described mobile y-axis motor is connected with mobile y-axis leading screw by shaft coupling; Described movable substrate coordinates with mobile y-axis slide; Described x-axis mobile foundation comprises mobile x-axis motor, mobile x-axis leading screw, mobile x-axis guide rail and moves left and right substrate; Described mobile x-axis motor is connected with mobile x-axis leading screw by shaft coupling; The described substrate that moves left and right coordinates with mobile x-axis slide.
The invention still further relates to a kind of optical fiber method for winding of above-mentioned Full-automatic optical fibre gyro winder, the method comprises the following steps:
(1) preparatory process: make optical fiber be wound on length identical on front draw drum and rear draw drum with rewinding machine, be placed on by front draw drum on front pedestal, rear draw drum is placed on rear pedestal, optical fiber stretching with take-up reel under along tangent;
(2) draw drum extension dish operation afterwards: unclamp rear electric pushrod, rear mobile foundation X-axis moves to 56mm place, Y-axis moves to-51.6mm place, Z axis moves to 24mm place, X-axis moves to 74.3mm place, and Z axis moves to 0mm place, and after being departed from by rear draw drum, mobile foundation is placed on the hook of countershaft rotating disk, electric pushrod after tension, rear draw drum is locked by jump ring; Rear mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and rear mobile foundation gets back to original position;
(3) dish operation got by draw drum afterwards: unclamp rear electric pushrod, rear mobile foundation Z axis moves to 0mm place, X-axis moves to 56mm place, Y-axis moves to-51.6mm place, X-axis moves to 74.3mm place, Z axis moves to 24mm place, is taken off by the hook of rear draw drum from countershaft rotating disk, is placed on rear mobile foundation.Rear mobile foundation Z axis moves to 0mm place, and Y-axis moves to 0mm place, and Z axis moves to 16mm place, and after rear mobile foundation band, original position got back to by draw drum;
(4) front draw drum extension dish operation: unclamp front electric pushrod, front mobile foundation X-axis moves to 56mm place, Y-axis moves to-54mm place, Z axis moves to 24mm place, X-axis moves to 71.3mm place, and Z axis moves to 0mm place, and before being departed from by front draw drum, mobile foundation is placed on the hook of secondary spindle turntable, electric pushrod before tension, front draw drum is locked by jump ring; Front mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and front mobile foundation gets back to original position;
(5) dish operation got by front draw drum: unclamp front electric pushrod, front mobile foundation Z axis moves to 0mm place, X-axis moves to 56mm place, Y-axis moves to-54mm place, X-axis moves to 71.3mm place, Z axis moves to 24mm place, is taken off by the hook of front draw drum from countershaft rotating disk, is placed on front mobile foundation; Front mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and before front mobile foundation band, original position got back to by draw drum;
(6) the 1st, 5,9,13,17,21,25,29,33,37 layers of optical fiber reel line procedures: control presser feet and prolong presser feet z-axis guide rail decline 5.1mm, control presser feet to prolong presser feet x-axis guide rail and to move to right 1.8mm, now optical fiber compresses by take-up reel right arm by presser feet; Control front jockey wheel to prolong guiding z-axis guide rail and raise 6.5mm, now, front jockey wheel by optical fiber jack-up, from the horizontal by 25 degree of angles; Control main shaft, take-up reel, spindle turntable, hang over the equidirectional same speed rotation together of the rear draw drum pedestal on spindle turntable, secondary main shaft, they often rotate 1 circle, presser feet prolongs presser feet x-axis guide rail and to move to left the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, rear draw drum unwrapping wire, take-up reel take-up, presser feet and front jockey wheel control the winding displacement that optical fiber carries out uniform close from take-up reel right arm; Until stop during distance take-up reel left arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, control main shaft, take-up reel, spindle turntable, hang over the equidirectional same speed rotation together of the rear draw drum pedestal on spindle turntable, secondary main shaft, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, rear draw drum unwrapping wire, take-up reel take-up, front jockey wheel controls optical fiber and carries out winding displacement; Until stop during take-up reel left arm position;
(7) the 2nd, 6, 10, 14, 18, 22, 26, 30, 34, 38 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to left the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and rear angle sheave control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel right arm, until stop during distance take-up reel left arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, main shaft processed, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotate, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, rear angle sheave controls optical fiber and carries out winding displacement, until stop during take-up reel left arm sky half optical fiber position,
(8) the 3rd, 7, 11, 15, 19, 23, 27, 31, 35, 39 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to right the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and rear angle sheave control the winding displacement that optical fiber carries out uniform close from take-up reel left arm, until stop during distance take-up reel right arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, main shaft processed, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotate, they often rotate 1 circle, after controlling, angle sheave prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, and front draw drum unwrapping wire, take-up reel take-up, rear angle sheave controls optical fiber and carries out winding displacement, until stop during take-up reel right arm position,
(9) the 4th, 8, 12, 16, 20, 24, 28, 32, 36, 40 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to right the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and front jockey wheel control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel left arm, until stop during distance take-up reel right arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotation, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, front jockey wheel controls optical fiber and carries out winding displacement, until stop during take-up reel right arm sky half optical fiber position.
From above technical scheme, this winder and method for winding thereof, can eliminate the defect of prior art, realizes Full-automatic optical fibre coiling, has the features such as winding displacement is even, seamless, can greatly increase work efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the vertical view of Full-automatic optical fibre gyro winder;
Fig. 3 is not containing the stereographic map of the Full-automatic optical fibre gyro winder of frame;
Fig. 4 is not containing the vertical view of the Full-automatic optical fibre gyro winder of frame, presser feet;
Fig. 5 is not containing the side view of the Full-automatic optical fibre gyro winder of frame, secondary main shaft, presser feet;
Fig. 6 is the front drum unwrapping wire of Full-automatic optical fibre gyro winder, the vertical view of take-up reel take-up;
Fig. 7 is the front drum unwrapping wire of Full-automatic optical fibre gyro winder, the stereographic map of take-up reel take-up;
Fig. 8 is the rear drum unwrapping wire of Full-automatic optical fibre gyro winder, the vertical view of take-up reel take-up;
Fig. 9 is the rear drum unwrapping wire of Full-automatic optical fibre gyro winder, the stereographic map of take-up reel take-up.
Wherein:
01, spindle motor; 02, main shaft; 03a, the first spindle bearing holder; 03b, the second spindle bearing holder; 03c: spindle bearing holder installing plate; 04, spindle turntable; 05a, the first spindle turntable hook; 05b, the second spindle turntable hook; 06, rear electric pushrod; 07, spindle turntable jump ring; 11: secondary spindle motor; 12: secondary main shaft; 13a, the first secondary spindle bearing holder; 13b, the second secondary spindle bearing holder; 13c, secondary spindle bearing holder installing plate; 14, secondary spindle turntable; 15a: the first secondary spindle turntable hook; 15b, the second secondary spindle turntable hook; 16, front electric pushrod; 17, secondary spindle turntable jump ring; 21, lead X-axis motor; 22, lead X-axis guide rail; 23, lead Z axis motor; 24, lead Z axis guide rail; 25a, front jockey wheel; 25b, rear angle sheave; 31, presser feet X-axis motor; 32, presser feet X-axis guide rail; 33, presser feet Z axis motor; 34, presser feet Z axis guide rail; 35, presser feet; 40, front mobile foundation; 41, front pedestal X-axis motor; 42, front pedestal X-axis guide rail; 43, front pedestal y-axis motor; 44, front pedestal Y-axis guide rail; 45, front pedestal Z axis motor; 46, front pedestal Z axis guide rail; 50: rear mobile foundation; 51, rear pedestal X-axis motor; 52, rear pedestal X-axis guide rail; 53: rear pedestal y-axis motor; 54, rear pedestal Y-axis guide rail; 55, rear pedestal Z axis motor; 56, rear pedestal Z axis guide rail; 61, front unwrapping wire motor; 62, front draw drum pedestal; 62a, front draw drum; 62b, front draw drum 1# take turns; 62c, front draw drum dancing wheel; 62d, front draw drum 2# take turns; 62e, front draw drum 3# take turns; 63, rear unwrapping wire motor; 64, rear draw drum pedestal; 64a, rear draw drum; 64b, rear draw drum 1# take turns; 64c, rear draw drum dancing wheel; 64d, rear draw drum 2# take turns; 64e, rear draw drum 3# take turns; 66, frame; 70, take-up reel; 70a, take-up reel skeleton; 70b, take-up reel left arm; 70c, take-up reel right arm; 71, optical fiber.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described:
First all servomotors are made to look for initial point.Determine the position of 0mm on respective guide rail.
Then optical fiber is put well via front draw drum 62a, 62b, 62c, 62d, 62e, front jockey wheel 25a, take-up reel skeleton 70a, rear angle sheave 25b, rear draw drum 65e, 65d, 65c, 65b, 65a.Now state as shown in Figure 3,4.
Electric pushrod 06 action after controlling, unclamp main shaft jump ring 07, make rear mobile foundation 50 delay pedestal x-axis guide rail 52 and move to 56mm place, delay pedestal y-axis guide rail 54 and move to-51.6mm place, delay pedestal z-axis guide rail 56 and move to 24mm place, delay pedestal x-axis guide rail 52 and move to 74.3mm place, delay pedestal z-axis guide rail 56 and move to 0mm place, the action of rear electric pushrod 06, tension main shaft jump ring 07, now rear draw drum pedestal 64 is hung on spindle turntable hook 05a, 05b, and locked by jump ring 07.Rear mobile foundation 50 is delayed pedestal y-axis guide rail 54 and is moved to 0mm place, delays pedestal x-axis guide rail 52 and moves to 0mm place, delays pedestal z-axis guide rail 56 and moves to 16mm place, and now, rear mobile foundation 50 gets back to initial position.Now state as shown in Figure 6,7.
Prolong presser feet z-axis guide rail 34 by automatic controlling system presser feet 35 to decline 5.1mm, control presser feet 35 and prolong presser feet x-axis guide rail 32 and to move to right 1.8mm, now optical fiber 71 compresses by take-up reel right arm 70c by presser feet 35; Control front jockey wheel 25a to prolong guiding z-axis guide rail 24 and raise 6.5mm, now, front jockey wheel 25a by optical fiber 71 jack-up, from the horizontal by 25 degree of angles; Control main shaft 02, take-up reel 70, spindle turntable 04, the rear draw drum pedestal 64 hung on spindle turntable 04, secondary main shaft 12 equidirectional rotation together, they often rotate 1 circle, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left the distance of one fibre diameter, front jockey wheel 25a prolongs guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, rear draw drum 64a unwrapping wire, take-up reel 70 take-up, presser feet 35 and front jockey wheel 25a control the winding displacement that optical fiber carries out uniform close from take-up reel right arm 70c; Until stop during distance take-up reel left arm 70b two fibre diameter positions, presser feet 35 is prolonged presser feet z-axis guide rail 34 and raise 3mm, control main shaft 02, take-up reel 70, spindle turntable 04, the rear draw drum pedestal 64 hung on spindle turntable 04, secondary main shaft 12 equidirectional rotation together, they often rotate 1 circle, control front jockey wheel 25a to prolong guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, rear draw drum 64a unwrapping wire, take-up reel 70 take-up, front jockey wheel 25a controls optical fiber and carries out winding displacement; Until stop during take-up reel left arm 70b position.Now, take-up reel skeleton 70a has wound ground floor optical fiber.Now state as shown in Figure 6,7.
Control front jockey wheel 25a to prolong guiding z-axis guide rail 24 and to decline 6.5mm, now, front jockey wheel 25a departs from optical fiber 71.
Electric pushrod 06 action after controlling, unclamp main shaft jump ring 07, make rear draw drum pedestal 64 delay pedestal z-axis guide rail 56 and move to 0mm place, prolong x-axis guide rail 52 and move to 56mm place, delay pedestal y-axis guide rail 54 and move to-51.6mm place, delay pedestal x-axis guide rail 52 and move to 74.3mm place, delay pedestal z-axis guide rail 56 and move to 24mm place, prolong x-axis guide rail 52 and move to 56mm place, the action of rear electric pushrod 06, tension main shaft jump ring 07, now takes off rear draw drum pedestal 64 from spindle turntable hook 05a, 05b.Rear mobile foundation 50 is delayed pedestal y-axis guide rail 54 and is moved to 0mm place, delays pedestal x-axis guide rail 52 and moves to 0mm place, delays pedestal z-axis guide rail 56 and moves to 16mm place, and now, rear mobile foundation 50 gets back to initial position.
Electric pushrod 16 action before controlling, unclamp secondary main shaft jump ring 17, make front mobile foundation 40 prolong front pedestal x-axis guide rail 42 and move to 56mm place, prolong front pedestal y-axis guide rail 44 and move to-54mm place, prolong front pedestal z-axis guide rail 46 and move to 24mm place, prolong front pedestal x-axis guide rail 42 and move to 74.3mm place, prolong front pedestal z-axis guide rail 46 and move to 0mm place, the action of front electric pushrod 16, strain secondary main shaft jump ring 17, now front draw drum pedestal 62 is hung on secondary spindle turntable hook 15a, 15b, and locked by jump ring 17.Front mobile foundation 40 prolongs front pedestal y-axis guide rail 44 and moves to 0mm place, and prolong front pedestal x-axis guide rail 42 and move to-11.6mm place, prolong front pedestal z-axis guide rail 46 and move to 16mm place, now, front mobile foundation 40 gets back to initial position.Now state as shown in Figure 8,9.
Control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to right 34mm, prolong presser feet z-axis guide rail 34 to decline 3mm, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to right 1.8mm, control front jockey wheel 25a prolongs guiding z-axis guide rail 24 and raises 6.5mm, now, front jockey wheel 25a by optical fiber 71 jack-up, from the horizontal by 25 degree of angles.
Control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left the distance of one fibre diameter, front jockey wheel 25a prolongs guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, presser feet 35 and rear angle sheave 25b control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel right arm 70c; Until stop during distance take-up reel left arm 70b two fibre diameter positions, presser feet 35 is prolonged presser feet z-axis guide rail 34 and raise 3mm, main shaft 02 processed, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotate, they often rotate 1 circle, control front jockey wheel 25a to prolong guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, rear angle sheave 25a controls optical fiber and carries out winding displacement; Until stop during take-up reel left arm 70b sky half optical fiber position.Now, take-up reel skeleton 70a has wound second layer optical fiber.Now state as shown in Figure 8,9.
Control presser feet 35 to prolong presser feet z-axis guide rail 34 and to decline 3mm, control presser feet 35 and prolong presser feet x-axis guide rail 32 and to move to left 1.8mm, now optical fiber 71 compresses by take-up reel left arm 70b by presser feet 35.
Control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to right the distance of one fibre diameter, front jockey wheel 25a prolongs guiding x-axis guide rail 22 and to move to right the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, presser feet 35 and rear angle sheave 25b control the winding displacement that optical fiber carries out uniform close from take-up reel left arm 70b; Until stop during distance take-up reel right arm 70c two fibre diameter positions, presser feet 35 is prolonged presser feet z-axis guide rail 34 and raise 3mm, main shaft 02 processed, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotate, they often rotate 1 circle, after controlling, angle sheave 25a prolongs guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, rear angle sheave 25a controls optical fiber and carries out winding displacement; Until stop during take-up reel right arm 70c position.Now, take-up reel skeleton 70a has wound third layer optical fiber.State as shown in Figure 8,9.
After controlling, angle sheave 25b prolongs guiding z-axis guide rail 24 and to decline 6.5mm, and now, rear angle sheave 25a departs from optical fiber 71.
Electric pushrod 06 action after controlling, unclamp main shaft jump ring 07, make rear mobile foundation 50 delay pedestal x-axis guide rail 52 and move to 56mm place, delay pedestal y-axis guide rail 54 and move to-51.6mm place, delay pedestal z-axis guide rail 56 and move to 24mm place, delay pedestal x-axis guide rail 52 and move to 74.3mm place, delay pedestal z-axis guide rail 56 and move to 0mm place, the action of rear electric pushrod 06, tension main shaft jump ring 07, now rear draw drum pedestal 64 is hung on spindle turntable hook 05a, 05b, and locked by jump ring 07.Rear mobile foundation 50 is delayed pedestal y-axis guide rail 54 and is moved to 0mm place, delays pedestal x-axis guide rail 52 and moves to 0mm place, delays pedestal z-axis guide rail 56 and moves to 16mm place, and now, rear mobile foundation 50 gets back to initial position.
Electric pushrod 16 action before controlling, unclamp secondary main shaft jump ring 17, make front mobile foundation 40 prolong front pedestal z-axis guide rail 46 and move to 0mm place, prolong front pedestal x-axis guide rail 42 and move to 56mm place, prolong front pedestal y-axis guide rail 44 and move to-54mm place, prolong front pedestal x-axis guide rail 42 and move to 71.3mm place, prolong front pedestal z-axis guide rail 46 and move to 24mm place, the action of front electric pushrod 16, strains secondary main shaft jump ring 17, is now taken off from secondary spindle turntable hook 15a, 15b by front draw drum pedestal 62.Front mobile foundation 40 prolongs front pedestal x-axis guide rail 42 and moves to 56mm place, prolong front pedestal y-axis guide rail 44 and move to 0mm place, prolong front pedestal x-axis guide rail 42 and move to-11.6mm place, prolong front pedestal z-axis guide rail 46 and move to 16mm place, now, front mobile foundation 40 gets back to initial position.Now state as shown in Figure 6,7.
Control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left 34mm, prolong presser feet z-axis guide rail 34 to decline 3mm, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left 1.8mm, control front jockey wheel 25a prolongs guiding z-axis guide rail 24 and raises 6.5mm, now, front jockey wheel 25a by optical fiber 71 jack-up, from the horizontal by 25 degree of angles.
Control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left 34mm, prolong presser feet z-axis guide rail 34 to decline 3mm, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left 1.8mm, control front jockey wheel 25a prolongs guiding z-axis guide rail 24 and raises 6.5mm, now, front jockey wheel 25a by optical fiber 71 jack-up, from the horizontal by 25 degree of angles.
Control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to right the distance of one fibre diameter, front jockey wheel 25a prolongs guiding x-axis guide rail 22 and to move to right the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, presser feet 35 and front jockey wheel 25b control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel left arm 70c; Until stop during distance take-up reel right arm 70b two fibre diameter positions, presser feet 35 is prolonged presser feet z-axis guide rail 34 and raise 3mm, control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, control front jockey wheel 25a to prolong guiding x-axis guide rail 22 and to move to right the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, front jockey wheel 25a controls optical fiber and carries out winding displacement; Until stop during take-up reel right arm 70b sky half optical fiber position.Now, take-up reel skeleton 70a has wound the 4th layer of optical fiber.Now state as shown in Figure 6,7.
Control presser feet 35 to prolong presser feet z-axis guide rail 34 and to decline 3mm, control presser feet 35 and prolong presser feet x-axis guide rail 32 and to move to right 1.8mm, now optical fiber 71 compresses by take-up reel right arm 70c by presser feet 35.
Control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, control presser feet 35 to prolong presser feet x-axis guide rail 32 and to move to left the distance of one fibre diameter, front jockey wheel 25a prolongs guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, presser feet 35 and front jockey wheel 25b control the winding displacement that optical fiber carries out uniform close from take-up reel right arm 70c; Until stop during distance take-up reel left arm 70b two fibre diameter positions, presser feet 35 is prolonged presser feet z-axis guide rail 34 and raise 3mm, control main shaft 02, take-up reel 70, secondary main shaft 12, secondary spindle turntable 14, the front draw drum pedestal 62 hung on secondary spindle turntable 14, together equidirectional same speed rotation, they often rotate 1 circle, after controlling, angle sheave 25a prolongs guiding x-axis guide rail 22 and to move to left the distance of one fibre diameter, now, front draw drum 62a unwrapping wire, take-up reel 70 take-up, rear angle sheave 25a controls optical fiber and carries out winding displacement; Until stop during take-up reel left arm 70b position.Now, take-up reel skeleton 70a has wound layer 5 optical fiber.Now state as shown in Figure 6,7.
2nd, 6,10,14,18,22,26,30,34,38 layers of optical fiber method for winding are identical, 3rd, 7,11,15,19,23,27,31,35,39 layers of optical fiber method for winding are identical, 4th, 8,12,16,20,24,28,32,36,40 layers of optical fiber method for winding are identical, and the 5th, 9,13,17,21,25,29,33,37 layer of optical fiber method for winding is identical.Until terminate around complete 40th layer of optical fiber.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (2)
1. a Full-automatic optical fibre gyro winder, is characterized in that: this light gyro winder comprises frame, take-up reel, axis system, spindle turntable system, secondary axis system, secondary spindle turntable system, presser feet system, guidance system, front mobile foundation, rear mobile foundation, front draw drum pedestal and rear draw drum pedestal;
Wherein, take-up reel and spindle turntable system are arranged on axis system; Secondary spindle turntable system is arranged on secondary axis system; Axis system and secondary axis system concentric are mounted opposite, and install guidance system in the middle of it; Presser feet system is installed in the top of guidance system; Front mobile foundation is consistent with rear mobile foundation structure, symmetrical installation on axis system position vertical with the axial line of secondary axis system; Front draw drum pedestal is consistent with rear draw drum base construction, and front draw drum pedestal is arranged on front mobile foundation; Rear draw drum pedestal is arranged on rear mobile foundation; Spindle turntable and secondary spindle turntable can not bump against guidance system and movable pedestal when rotated;
Described frame is used for fixed equipment; Take-up reel is arranged on main shaft, for take-up in winding process; Axis system, secondary axis system for driving take-up reel coiling, presser feet system, guidance system in winding process for winding displacement; Front draw drum pedestal for front draw drum pedestal being hung over the hook of secondary spindle turntable, or takes off by front mobile foundation from the hook of secondary spindle turntable; Rear draw drum pedestal for rear draw drum pedestal being hung over the hook of spindle turntable, or takes off by rear mobile foundation from the hook of spindle turntable;
Described presser feet system comprises presser feet x-axis travel mechanism, presser feet z-axis travel mechanism, presser feet, x-axis travel mechanism installation portion, z-axis travel mechanism installation portion and presser feet installation portion; Described presser feet x-axis travel mechanism comprises presser feet x-axis motor, presser feet x-axis shaft coupling, presser feet x-axis leading screw, presser feet x-axis feed screw nut seat, presser feet x-axis guide rail and presser feet x-axis guide rail slide block; Described presser feet x-axis motor is connected with presser feet x-axis leading screw by presser feet x-axis shaft coupling; Described presser feet x-axis guide rail slide block is at presser feet x-axis slide on rails; Described presser feet z-axis travel mechanism comprises presser feet z-axis motor, presser feet z-axis shaft coupling, presser feet z-axis leading screw, presser feet z-axis feed screw nut seat, presser feet z-axis guide rail and presser feet z-axis guide rail slide block; Described presser feet z-axis motor is connected with presser feet z-axis leading screw by presser feet z-axis shaft coupling; Described presser feet z-axis guide rail slide block is at presser feet z-axis slide on rails;
Described guidance system comprises guiding x-axis travel mechanism, guiding z-axis travel mechanism, optical fiber coiling angle sheave, x-axis travel mechanism installation portion, z-axis travel mechanism installation portion and angle sheave installation portion; Described guiding x-axis travel mechanism comprises guiding x-axis motor, guiding x-axis shaft coupling, guiding x-axis leading screw, guiding x-axis feed screw nut seat, guiding x-axis guide rail and guiding x-axis guide rail slide block; Described guiding x-axis motor is connected with guiding x-axis leading screw by guiding x-axis shaft coupling; Described guiding x-axis guide rail slide block is at guiding x-axis slide on rails; Described guiding z-axis travel mechanism comprises guiding z-axis motor, guiding z-axis shaft coupling, guiding z-axis leading screw, guiding z-axis feed screw nut seat, guiding z-axis guide rail and guiding z-axis guide rail slide block; Described guiding z-axis motor is connected with guiding z-axis leading screw by guiding z-axis shaft coupling; Described guiding z-axis guide rail slide block is at guiding z-axis slide on rails;
Described front mobile foundation is consistent with rear mobile foundation structure, symmetrical installation on axis system position vertical with the axial line of secondary axis system; Described front mobile foundation and rear mobile foundation include from up to down set gradually draw drum placement mechanism, for move up and down draw drum z-axis mobile foundation, for the y-axis mobile foundation of movable draw drum and the x-axis mobile foundation for moving left and right draw drum; Described z-axis mobile foundation comprises mobile z-axis motor, mobile z-axis leading screw, mobile z-axis guide rail and elevation base plate; Described mobile z-axis motor is connected with mobile z-axis leading screw by shaft coupling; Described elevation base plate coordinates with mobile z-axis slide; Described y-axis mobile foundation comprises mobile y-axis motor, mobile y-axis leading screw, mobile y-axis guide rail and movable substrate; Described mobile y-axis motor is connected with mobile y-axis leading screw by shaft coupling; Described movable substrate coordinates with mobile y-axis slide; Described x-axis mobile foundation comprises mobile x-axis motor, mobile x-axis leading screw, mobile x-axis guide rail and moves left and right substrate; Described mobile x-axis motor is connected with mobile x-axis leading screw by shaft coupling; The described substrate that moves left and right coordinates with mobile x-axis slide.
2. the optical fiber method for winding of Full-automatic optical fibre gyro winder according to claim 1, is characterized in that: the method comprises the following steps:
(1) preparatory process: make optical fiber be wound on length identical on front draw drum and rear draw drum with rewinding machine, be placed on by front draw drum on front pedestal, rear draw drum is placed on rear pedestal, optical fiber stretching with take-up reel under along tangent;
(2) draw drum extension dish operation afterwards: unclamp rear electric pushrod, rear mobile foundation X-axis moves to 56mm place, Y-axis moves to-51.6mm place, Z axis moves to 24mm place, X-axis moves to 74.3mm place, and Z axis moves to 0mm place, and after being departed from by rear draw drum, mobile foundation is placed on the hook of countershaft rotating disk, electric pushrod after tension, rear draw drum is locked by jump ring; Rear mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and rear mobile foundation gets back to original position;
(3) dish operation got by draw drum afterwards: unclamp rear electric pushrod, rear mobile foundation Z axis moves to 0mm place, X-axis moves to 56mm place, Y-axis moves to-51.6mm place, X-axis moves to 74.3mm place, Z axis moves to 24mm place, is taken off by the hook of rear draw drum from countershaft rotating disk, is placed on rear mobile foundation; Rear mobile foundation Z axis moves to 0mm place, and Y-axis moves to 0mm place, and Z axis moves to 16mm place, and after rear mobile foundation band, original position got back to by draw drum;
(4) front draw drum extension dish operation: unclamp front electric pushrod, front mobile foundation X-axis moves to 56mm place, Y-axis moves to-54mm place, Z axis moves to 24mm place, X-axis moves to 71.3mm place, and Z axis moves to 0mm place, and before being departed from by front draw drum, mobile foundation is placed on the hook of secondary spindle turntable, electric pushrod before tension, front draw drum is locked by jump ring; Front mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and front mobile foundation gets back to original position;
(5) dish operation got by front draw drum: unclamp front electric pushrod, front mobile foundation Z axis moves to 0mm place, X-axis moves to 56mm place, Y-axis moves to-54mm place, X-axis moves to 71.3mm place, Z axis moves to 24mm place, is taken off by the hook of front draw drum from countershaft rotating disk, is placed on front mobile foundation; Front mobile foundation Y-axis moves to 0mm place, and X-axis moves to-11.6mm place, and Z axis moves to 16mm place, and before front mobile foundation band, original position got back to by draw drum;
(6) the 1st, 5,9,13,17,21,25,29,33,37 layers of optical fiber reel line procedures: control presser feet and prolong presser feet z-axis guide rail decline 5.1mm, control presser feet to prolong presser feet x-axis guide rail and to move to right 1.8mm, now optical fiber compresses by take-up reel right arm by presser feet; Control front jockey wheel to prolong guiding z-axis guide rail and raise 6.5mm, now, front jockey wheel by optical fiber jack-up, from the horizontal by 25 degree of angles; Control main shaft, take-up reel, spindle turntable, hang over the equidirectional same speed rotation together of the rear draw drum pedestal on spindle turntable, secondary main shaft, they often rotate 1 circle, presser feet prolongs presser feet x-axis guide rail and to move to left the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, rear draw drum unwrapping wire, take-up reel take-up, presser feet and front jockey wheel control the winding displacement that optical fiber carries out uniform close from take-up reel right arm; Until stop during distance take-up reel left arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, control main shaft, take-up reel, spindle turntable, hang over the equidirectional same speed rotation together of the rear draw drum pedestal on spindle turntable, secondary main shaft, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, rear draw drum unwrapping wire, take-up reel take-up, front jockey wheel controls optical fiber and carries out winding displacement; Until stop during take-up reel left arm position;
(7) the 2nd, 6, 10, 14, 18, 22, 26, 30, 34, 38 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to left the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and rear angle sheave control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel right arm, until stop during distance take-up reel left arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, main shaft processed, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotate, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, rear angle sheave controls optical fiber and carries out winding displacement, until stop during take-up reel left arm sky half optical fiber position,
(8) the 3rd, 7, 11, 15, 19, 23, 27, 31, 35, 39 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to right the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and rear angle sheave control the winding displacement that optical fiber carries out uniform close from take-up reel left arm, until stop during distance take-up reel right arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, main shaft processed, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotate, they often rotate 1 circle, after controlling, angle sheave prolongs guiding x-axis guide rail and to move to left the distance of one fibre diameter, now, and front draw drum unwrapping wire, take-up reel take-up, rear angle sheave controls optical fiber and carries out winding displacement, until stop during take-up reel right arm position,
(9) the 4th, 8, 12, 16, 20, 24, 28, 32, 36, 40 layers of optical fiber reel line procedures: control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, hang over the front draw drum pedestal on secondary spindle turntable, equidirectional same speed rotates together, they often rotate 1 circle, control presser feet to prolong presser feet x-axis guide rail and to move to right the distance of one fibre diameter, front jockey wheel prolongs guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, presser feet and front jockey wheel control the winding displacement that optical fiber carries out uniform close from the empty half optical fiber position of take-up reel left arm, until stop during distance take-up reel right arm two fibre diameter positions, presser feet is prolonged presser feet z-axis guide rail and raise 3mm, control main shaft, take-up reel, secondary main shaft, secondary spindle turntable, the front draw drum pedestal hung on secondary spindle turntable, together equidirectional same speed rotation, they often rotate 1 circle, control front jockey wheel to prolong guiding x-axis guide rail and to move to right the distance of one fibre diameter, now, front draw drum unwrapping wire, take-up reel take-up, front jockey wheel controls optical fiber and carries out winding displacement, until stop during take-up reel right arm sky half optical fiber position.
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