CN104859357B - A kind of method for realizing IML metal-likes by being molded and optics plating - Google Patents
A kind of method for realizing IML metal-likes by being molded and optics plating Download PDFInfo
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- CN104859357B CN104859357B CN201510198796.0A CN201510198796A CN104859357B CN 104859357 B CN104859357 B CN 104859357B CN 201510198796 A CN201510198796 A CN 201510198796A CN 104859357 B CN104859357 B CN 104859357B
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Abstract
The present invention discloses a kind of method for realizing IML metal-likes by being molded and optics plating, wherein, including step:A, UV transfer embossing processing is carried out to PET film piece;B, optical coating processing is carried out to PET film piece;C, ink printing treatment is carried out to PET film piece;D, the IML products of high metallic texture, high glaze are obtained finally by mold injection.Three-dimensional pattern is extruded using UV transfers, and combine optically coated mode in PET film on piece present invention employs one kind, so as to which IML products be made to have achieved the effect that high metallic texture, high glaze, both realize metal-like, while meet texture sense of touch.
Description
Technical field
The present invention relates to electronics fields more particularly to one kind to realize IML metal-likes by molding and optics plating
Method.
Background technology
In order to promote the entire appearance of electronic product, electronic product is frequently with IML(In-mode inserts are molded)Material.But
Performance of the IML products in terms of metal-like at present on the market is undesirable always.In order to promote the class of product, such as simulate
The anode effect of metal wire-drawing, CD lines, and the quality of product high glaze is kept, it just produces and is high metallic texture, high glaze IML
Effect demand, and in the prior art, common way is directly to be printed on diaphragm, is then molded.Made from this method
Product surface is bright and clean, and plastic sense is strong, i.e., no metal-like and gloss, more without fine and smooth texture sense of touch.
Therefore, the prior art has yet to be improved and developed.
Invention content
In view of above-mentioned deficiencies of the prior art, it is realized the purpose of the present invention is to provide one kind by molding and optics plating
The method of IML metal-likes, it is intended to solve the problems, such as that the prior art can not realize metal-like and texture sense of touch on diaphragm.
Technical scheme is as follows:
A kind of method for realizing IML metal-likes by being molded and optics plating, wherein, including step:
A, UV transfer embossing processing is carried out to PET film piece;
B, optical coating processing is carried out to PET film piece;
C, ink printing treatment is carried out to PET film piece;
D, the IML products of high metallic texture, high glaze are obtained finally by mold injection.
The method for realizing IML metal-likes by being molded and optics plating, wherein, the step A is specifically included:
Remove PET film piece surface impurity;
UV dispensings are dropped in into levelling in roller mould, treat PET film piece and UV point glue bonds and Pai Pao, at room temperature place 3 ~
Then 5min crosses the curing of UV curing.
The method for realizing IML metal-likes by being molded and optics plating, wherein, the step B is specifically included:
PET film piece is cleaned, is then placed in vacuum drying oven and vacuumizes, using TiO2Powder transient heating is extremely evaporated
Then temperature is evaporated processing and obtains required film layer.
The method for realizing IML metal-likes by being molded and optics plating, wherein, the step C is specifically included:
Print upper logo, primer layer, background color oxidant layer, wash-prime coat and adhesive layer, every layer of printing successively to PET film on piece
Thickness is at 20 ~ 30 μm.
The method for realizing IML metal-likes by being molded and optics plating, wherein, the step D is specifically included:
PET film piece is cut, the PET film piece cut is put into injection mold, mold-closing injection.
The method for realizing IML metal-likes by being molded and optics plating, wherein, in the step A, to PET
Diaphragm carry out UV transfer embossing handle to obtain while have wire drawing texture, on one side be smooth finish surface PET film piece.
The method for realizing IML metal-likes by being molded and optics plating, wherein, in one with smooth finish surface
Face carries out optical coating, printing treatment, diaphragm cutting and injection molding successively.
The method for realizing IML metal-likes by being molded and optics plating, wherein, in one with wire drawing texture
Face carries out optical coating, printing treatment, diaphragm cutting and injection molding successively.
Advantageous effect:Three-dimensional pattern is extruded using UV transfers, and with reference to optics in PET film on piece present invention employs one kind
The mode of plated film so as to which IML products be made to have achieved the effect that high metallic texture, high glaze, is both realized metal-like, is met simultaneously
Texture sense of touch.
Description of the drawings
Fig. 1 is in PET film on piece to carry out UV transfer embossing treated sectional view in the method for the present invention.
Fig. 2 is the sectional view of the IML products obtained by the embodiment of the method one of the present invention.
Fig. 3 is the sectional view of the IML products obtained by the embodiment of the method two of the present invention.
Specific embodiment
The present invention provides a kind of method for realizing IML metal-likes by being molded and optics plating, to make the mesh of the present invention
, technical solution and effect it is clearer, clear and definite, the present invention is described in more detail below.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
The present invention is using UV transfer embossing treatment technologies, in IML hyaline membranes(PET film piece)Upper extrude is similar to metal processing
Wire drawing or CD textures, then optical coating is carried out to it, pattern and trade mark is realized using printing later, finally using in-mould injection
Molding realizes that IML products have the effect of high metallic texture and gloss.
The present invention by be molded and optics plating come realize IML metal-likes method it include step:
S1, UV transfer embossing processing is carried out to PET film piece;
S2, optical coating processing is carried out to PET film piece;
S3, ink printing treatment is carried out to PET film piece;
S4, the IML products that high metallic texture, high glaze are obtained finally by mold injection.
UV transfer embossing processing is carried out to PET film piece first, makes PET film piece that there is the grain effect similar to metal.So
Optical coating is carried out to the PET film piece afterwards(It is usually metal oxide to plate membrane material, such as magnesium fluoride, titanium dioxide or zirconium oxide
Deng), there is PET film piece texture and dazzle beautiful metallic luster.PET film piece is made to reach ideal color by ink printing again to imitate
Fruit obtains the IML products with high metallic texture, high glaze finally by mold injection.
Embossing texture can have both been handled at the back side of PET film piece, can also be handled in the front of PET film piece, can be obtained
The characteristics of sub- different IML products of surface light, two kinds of IML products are respectively provided with strong metallic luster.It is noted that embossing exists
The positive IML products of diaphragm have fine and smooth feel simultaneously, have the experience of good sense of touch.
One specific example is as follows:
UV is transferred:The transparent PET diaphragm that thickness is taken to be 0.125mm, removes its surface impurity.Specifically by UV dispensings(UV
Glue)Drop in molding roller mould(Generally drawing pattern or CD lines)Middle levelling treats the glue injection part of PET film piece and roller mould
Divide bonding, row's bubble, place 3-5min at room temperature(Such as 4min)UV glue and PET film piece is allowed fully to merge.Then, UV curing is crossed
Three-dimensional pattern is realized in curing.UV curings built-in temperature must not be higher than 50 DEG C, such as temperature is 45 DEG C, in order to avoid the excessively high PET film of temperature
Piece deforms.
Optical coating:After being cleaned to processed PET film piece, optical coating is carried out.Its condition is:Vacuum drying oven is placed in take out very
Sky is to 0.1Pa, specific available gas(N2Or O2)Displacement is twice.Use purity for 99.99% TiO2Powder transient heating is extremely steamed
Such as 2200 DEG C of temperature is sent out, adjustment plated film time obtains required film layer, and general film layer is 200 ~ 300nm.
Printing treatment:According to product requirement, upper logo is printed successively(Layer)(Ingredient is the ink with mirror effect of Al ions), primary coat
Oxidant layer, background color oxidant layer, wash-prime coat(Prevent red ink protective layer)And binding agent, every layer of print thickness is at 20 ~ 30 μm.At printing
Reason makes PET film piece have the color effects of accreditation, and ensures that PET film piece preferably can be tied mutually in injection with injected plastics material
It closes, avoids the occurrence of red ink phenomenon.
Diaphragm is cut:The PET film piece handled well is cut spare.
Injection molding:The PET film piece cut is put into injection mold positioning, mold-closing injection.Case material is PC, injection
At 260 DEG C or so, injection time is 3 ~ 4 seconds for temperature control(Such as 3 seconds), obtain IML final products.
It handles to obtain UV embossing 200 as shown in Figure 1, carrying out transparent PET diaphragm 100 UV transfer embossing:One face has
Wire drawing texture is known as A faces;Another side smooth finish surface is known as B faces.
Embodiment one:A faces are as product external surfaces
Implementation steps:Optical coating --- printing treatment --- diaphragm cutting --- injection molding
It is fine and smooth with metal-like and while gloss, having as shown in Fig. 2, the product surface is matte effect
Sense of touch, the IML products include such as lower floor successively:UV embossing 200, transparent PET diaphragm 100, optical coating 300,(It may include logo
(Layer)), silane coupling agent 400, background color oxidant layer 500, processing oxidant layer 600(Wash-prime coat and adhesive layer), shell material 700.
Embodiment two:B faces are as product external surfaces
Implementation steps:Optical coating --- printing treatment --- diaphragm cutting --- injection molding
As shown in figure 3, the product have high bright and clean surface, there is strong metal-like and dazzle beautiful texture gloss,
The IML products include such as lower floor successively:Transparent PET diaphragm 100, UV embossing 200, optical coating 300,(It may include logo), bottom
Apply oxidant layer 400, background color oxidant layer 500, processing oxidant layer 600(Wash-prime coat and adhesive layer), shell material 700.
Make diaphragm that there is the metal texture of lifelike stereoscopic by the embossing of UV transfer techniques, with reference to optically coated technique, make
Texture has strong reflecting effect to light, so as to which IML product surfaces be made to have strong metal-like and gloss.Embossing is in film
The different application in piece A, B faces can meet to do not share the same light sub- effect the needs of, certain sense of touch demand can also be met.
In conclusion three-dimensional pattern is extruded using UV transfers, and with reference to optics in PET film on piece present invention employs one kind
The mode of plated film so as to which IML products be made to have achieved the effect that high metallic texture, high glaze, is both realized metal-like, is met simultaneously
Texture sense of touch.
It should be understood that the application of the present invention is not limited to the above, it for those of ordinary skills, can
To be improved or converted according to the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Protect range.
Claims (1)
- A kind of 1. method for realizing IML metal-likes by being molded and optics plating, which is characterized in that including step:A, UV transfer embossing processing is carried out to PET film piece;B, optical coating processing is carried out to PET film piece;C, ink printing treatment is carried out to PET film piece;D, the IML products of high metallic texture, high glaze are obtained finally by mold injection;In the step A, there is wire drawing texture when carrying out UV transfer embossing and handling to obtain to PET film piece, be on one side The PET film piece of smooth finish surface;The one side with smooth finish surface carry out successively optical coating, printing treatment, diaphragm cut and Injection molding;Or optical coating, printing treatment, diaphragm are carried out successively in the one side with wire drawing texture and cuts and is molded into Type;The step C is specifically included:Print upper logo, primer layer, background color oxidant layer, wash-prime coat and adhesive layer, every layer of print thickness successively to PET film on piece At 20 ~ 30 μm;The step A is specifically included:Remove PET film piece surface impurity;UV dispensings are dropped in into levelling in roller mould, treat PET film piece and UV point glue bonds and Pai Pao, at room temperature place 3 ~ Then 5min crosses the curing of UV curing;The step B is specifically included:PET film piece is cleaned, is then placed in vacuum drying oven and vacuumizes, using TiO2Powder transient heating to evaporating temperature, Then it is evaporated processing and obtains required film layer;Gained film layer is 200 ~ 300nm;The step D is specifically included:PET film piece is cut, the PET film piece cut is put into injection mold, mold-closing injection;Injection temperature is 260 DEG C, Injection time is 3 ~ 4 seconds.
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CN105818509B (en) * | 2016-03-17 | 2017-09-05 | 浙江兆奕科技有限公司 | Glass microballoon film and shell and the manufacture craft of the shell using the film |
CN106028704B (en) * | 2016-05-31 | 2019-04-09 | 维沃移动通信有限公司 | The preparation method and electronic equipment casing of a kind of electronic equipment shell |
CN107450758A (en) * | 2016-05-31 | 2017-12-08 | 北京小米移动软件有限公司 | The method of pattern-making, metal shell and terminal device in metal surface |
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CN107487094A (en) * | 2017-09-30 | 2017-12-19 | 福建省石狮市通达电器有限公司 | A kind of IML textures face-piece and its manufacture craft with sense of touch and stereoeffect |
CN108437344A (en) * | 2018-04-24 | 2018-08-24 | 东莞市裕鼎纳米科技有限公司 | A kind of plastic shell and its manufacturing method with nanometer texture |
CN108327181A (en) * | 2018-04-24 | 2018-07-27 | 东莞市裕鼎纳米科技有限公司 | Nanometer texture transfer injection mold and its method in a kind of mould |
CN110758001A (en) * | 2018-07-27 | 2020-02-07 | Oppo广东移动通信有限公司 | Housing, electronic device, and method for manufacturing housing |
CN110341365A (en) * | 2019-06-19 | 2019-10-18 | 福建省锐驰电子科技有限公司 | The manufacture craft and decoration panel of a kind of nanometer of texture transfer decorative panel |
CN112590373B (en) * | 2020-12-10 | 2022-11-18 | 广东特思佳光学科技有限公司 | Optical film manufacturing equipment and method |
CN117206150A (en) * | 2023-08-04 | 2023-12-12 | 索菲亚家居股份有限公司 | Edge sealing belt with metal wiredrawing texture effect and processing method |
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