CN117206150A - Edge sealing belt with metal wiredrawing texture effect and processing method - Google Patents

Edge sealing belt with metal wiredrawing texture effect and processing method Download PDF

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Publication number
CN117206150A
CN117206150A CN202310983708.2A CN202310983708A CN117206150A CN 117206150 A CN117206150 A CN 117206150A CN 202310983708 A CN202310983708 A CN 202310983708A CN 117206150 A CN117206150 A CN 117206150A
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CN
China
Prior art keywords
ink
metal
layer
adhesion layer
curing
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Pending
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CN202310983708.2A
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Chinese (zh)
Inventor
柯建生
杨浩春
胡新悦
郑智华
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SUOFEIYA HOME COLLECTION CO Ltd
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SUOFEIYA HOME COLLECTION CO Ltd
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Priority to CN202310983708.2A priority Critical patent/CN117206150A/en
Publication of CN117206150A publication Critical patent/CN117206150A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an edge sealing belt with a metal wiredrawing texture effect and a processing method thereof, wherein the processing method specifically comprises the following steps: coating first resin ink on the surface of a substrate, and curing and shaping the first resin ink by using UV curing equipment, wherein the first resin ink comprises acrylate monomers, photoinitiators, additives and fillers; the first resin ink is cured to form a first adhesion layer completely, black ink is coated on the surface of the first adhesion layer, and the black ink is cured and shaped through UV curing equipment; forming a base color layer after the black ink is completely cured, coating metal ink on the surface of the base color layer, and curing and shaping the metal ink through heat curing equipment; and forming a second adhesion layer after the metal ink is completely cured, and superposing a wiredrawing texture layer on the surface of the second adhesion layer to form the edge sealing belt with the metal wiredrawing texture effect.

Description

Edge sealing belt with metal wiredrawing texture effect and processing method
Technical Field
The invention relates to the technical field of plate surface processing technology, in particular to an edge sealing belt with a metal wiredrawing texture effect and a processing method.
Background
In the furniture processing process, the section of the plate is generally provided with an edge sealing belt to fixedly seal the section of the plate, so that the damage caused by the water immersed into the plate is avoided, and the formaldehyde release in the plate is prevented. In addition, the edge banding is also provided with a decorative and attractive effect, and the edge banding products on the market can be processed to form texture effects such as pure colors, wood grains, stone grains, cloth grains and the like.
With the continuous development of the furniture market, edge banding products with metal texture are also appeared, and the products realize the presentation of metal effect through gravure ink printing, electroplating or processing technology of composite aluminum flakes. The texture of the gravure ink printed product is far away from the metal texture, and the product processed by electroplating or compounding the aluminum flakes has better metal texture, but the processing cost is higher, and the product is a plane touch effect.
Therefore, there is a need to provide a banding product with fine surface feel and metallic wiredrawing texture effect.
Disclosure of Invention
In order to solve at least one of the technical problems, the invention provides an edge sealing belt with a metal wiredrawing texture effect and a processing method, and the adopted technical scheme is as follows:
the processing method of the edge banding with the metal wiredrawing texture effect provided by the invention comprises the following steps:
coating first resin ink on the surface of a substrate, and curing and shaping the first resin ink by using UV curing equipment, wherein the first resin ink comprises acrylate monomers, photoinitiators, additives and fillers;
the first resin ink is cured to form a first adhesion layer completely, black ink is coated on the surface of the first adhesion layer, and the black ink is cured and shaped through UV curing equipment;
forming a base color layer after the black ink is completely cured, coating metal ink on the surface of the base color layer, and curing and shaping the metal ink through heat curing equipment;
and forming a second adhesion layer after the metal ink is completely cured, and superposing a wiredrawing texture layer on the surface of the second adhesion layer to form the edge sealing belt with the metal wiredrawing texture effect.
In some embodiments of the present invention, the superimposing a wiredrawing texture layer on the surface of the second adhesion layer includes: and (3) rolling a second resin ink on the surface of the second adhesion layer, and performing curing and shaping by using an electron beam curing device.
In some embodiments of the present invention, the roll coating of the second resin ink on the surface of the second adhesive layer includes: the PET release film is wound on the surface of the press roller, and has a wiredrawing texture effect, and the thickness of the PET release film is 200 mu m.
In some embodiments of the present invention, the superimposing a wiredrawing texture layer on the surface of the second adhesion layer includes: and (3) rolling a second resin ink on the surface of the transparent PET film, curing and shaping by using an electron beam curing device, and attaching the transparent PET film after the second resin ink is completely cured to the surface of the second adhesion layer by using a film laminating machine.
In some embodiments of the present invention, the transparent PET film after the second resin ink is completely cured is attached to the surface of the second adhesion layer by a film coating machine, where the attaching temperature of the film coating machine is 140 ℃, and the moving speed is 9-10 min/m.
In some embodiments of the present invention, the composition of the second resin ink includes an acrylic resin and a polyurethane resin, and the roll coating thickness of the second resin ink is 10-50 μm.
In some embodiments of the present invention, the curing and shaping the metallic ink by the heat curing device includes: drying the metal ink, and thermally curing the metal ink in a temperature range of 120-150 ℃.
In certain embodiments of the invention, the processing method further comprises a substrate preparation comprising: and uniformly mixing the raw materials, the auxiliary agent and the toner to prepare colloidal particles, extruding and molding the colloidal particles to obtain the plain color edge banding band with a flat surface, and uniformly coating glue on the back surface of the plain color edge banding band to form a back coating.
In certain embodiments of the present invention, the composition of the raw materials comprises 70% by mass PVC powder, 10% by mass calcium carbonate powder, 4% by mass stabilizer, and 1% by mass toner.
The invention also provides the edge sealing belt with the metal wiredrawing texture effect, which is manufactured by adopting the processing method, and comprises a base material, a first adhesion layer, a ground color layer, a second adhesion layer and a wiredrawing texture layer, wherein the base material is a plain color edge sealing belt, and the bottom of the plain color edge sealing belt is provided with a back coating; the first adhesion layer covers the upper part of the plain color edge sealing tape; the ground color layer covers the upper part of the first adhesion layer; the second adhesion layer covers the upper side of the ground color layer; the wiredrawing texture layer covers the second adhesion layer.
The embodiment of the invention has at least the following beneficial effects: the finished product of the edge sealing strip processed by the method is formed by coating black ink on the first adhesive layer to enhance the coloring effect of the subsequent metal ink through the unevenness of the surface of the sealing substrate sealed by the first resin ink, and finally, a wiredrawing texture layer is overlapped on the second adhesive layer formed by the metal ink to obtain the finished product of the edge sealing strip with the metal wiredrawing texture effect, wherein the concave-convex texture is fine and smooth in handfeel and has the luster of a metal material. The wire drawing texture layer can form a seal with the first adhesion layer, the ground color layer and the second adhesion layer which are formed by photo-curing, so that the yellowing resistance of the product is improved.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
fig. 1 is a schematic structural view of a seal tape with a metallic wiredrawing texture effect.
Reference numerals: 10. a back coating; 20. a substrate; 30. a first adhesive layer; 40. a base color layer; 50. a second adhesive layer; 60. and (5) drawing a texture layer.
Detailed Description
Embodiments of the present invention are described in detail below in conjunction with fig. 1, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functionality throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that, if the terms "center", "middle", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are used as directions or positional relationships based on the directions shown in the drawings, the directions are merely for convenience of description and for simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention. Features defining "first", "second" are used to distinguish feature names from special meanings, and furthermore, features defining "first", "second" may explicitly or implicitly include one or more such features. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the furniture processing process, the section of the plate is generally provided with an edge sealing belt to fixedly seal the section of the plate, so that the damage caused by the water immersed into the plate is avoided, and the formaldehyde release in the plate is prevented. In addition, the edge banding is also provided with a decorative and attractive effect, and the edge banding products on the market can be processed to form texture effects such as pure colors, wood grains, stone grains, cloth grains and the like.
With the continuous development of the furniture market, edge banding products with metal texture are also appeared, and the products realize the presentation of metal effect through gravure ink printing, electroplating or processing technology of composite aluminum flakes. The texture of the gravure ink printed product is far away from the metal texture, and the product processed by electroplating or compounding the aluminum flakes has better metal texture, but the processing cost is higher, and the product is a plane touch effect.
The invention relates to an edge sealing belt with a metal wiredrawing texture effect, which comprises a base material, a first adhesion layer, a ground color layer, a second adhesion layer and a wiredrawing texture layer, wherein the base material is a plain color edge sealing belt, and a back coating is arranged at the bottom of the plain color edge sealing belt; the first adhesion layer covers the upper part of the element color edge sealing band; the ground color layer covers the upper part of the first adhesion layer; the second adhesion layer covers the upper part of the ground color layer; the wiredrawing texture layer covers the second adhesion layer.
It can be understood that the banding area sets up first adhesive layer in order to promote adhesive force and durability, the fastness of base coat layer at the surface of substrate, and the base coat layer adopts the black ink printing of high glossiness to form, can increase the base, promote the color development effect of follow-up stack metal ink. The second adhesion layer covered on the base color layer is formed by printing high-brightness metal ink, so that the edge sealing belt has metal texture, and then the wire drawing texture layer is prepared on the second adhesion layer with metal texture to simulate a metal wire drawing effect, so that the surface touch of the edge sealing belt is upgraded.
The metallic ink is ink made of metallic pigment, and is commonly used with gold ink, silver ink and the like, and the main components of the corresponding pigments are copper powder and aluminum powder respectively. Besides, the metal ink also comprises a resin binder, a solvent, an auxiliary agent and the like. The metal ink can be purchased according to the production requirement of the edge sealing tape, and is not described herein.
Other constructions and operations of the edge strip are well known to those skilled in the art and will not be described in detail herein, and the method of manufacturing the edge strip is described below.
The invention relates to a processing method of an edge banding band with a metal wiredrawing texture effect, which comprises the following steps:
s10, coating first resin ink on the surface of a substrate, and curing and shaping the first resin ink through UV curing equipment, wherein the first resin ink comprises acrylate monomers, photoinitiators, additives and fillers;
s20, the first resin ink is cured to form a first adhesion layer completely, black ink is coated on the surface of the first adhesion layer, and the black ink is cured and shaped through UV curing equipment;
s30, forming a ground color layer after the black ink is completely cured, coating metal ink on the surface of the ground color layer, and curing and shaping the metal ink through heat curing equipment;
s40, forming a second adhesion layer after the metal ink is completely cured, and superposing a wiredrawing texture layer on the surface of the second adhesion layer to form the edge sealing belt with the metal wiredrawing texture effect.
Specifically, the first resin ink is coated on the surface of the substrate by roller coating to enhance the adhesive force of the first resin ink, fill and seal the unevenness of the surface of the substrate, and ensure that the first resin ink is uniformly coated. The photoinitiator is disposed in the first resin ink to enhance the curing and shaping effects of the first adhesive layer, but the photoinitiator may cause yellowing when exposed to light for a long time. According to the processing method provided by the scheme, the black ink with high brightness is coated on the first adhesion layer, so that the coloring effect of the subsequent metal ink can be enhanced.
It can be understood that, in order to ensure the shaping effect of the first adhesion layer, the primer layer and the second adhesion layer, photoinitiators are added to the first resin ink, the black ink and the metal ink. According to the processing method provided by the scheme, the wiredrawing texture layer is formed on the surface of the edge sealing belt product, the first adhesion layer, the ground color layer and the second adhesion layer which are formed by photo-curing and shaping are sealed, yellowing caused by a photoinitiator is avoided, and therefore the durability and yellowing resistance of the product are improved.
In some of these embodiments, overlaying the wiredrawing texture layer on the surface of the second attachment layer comprises:
s41, winding a PET release film with a wiredrawing texture effect on the surface of a compression roller, wherein the thickness of the PET release film is 200 mu m;
s43, rolling a second resin ink on the surface of the second adhesion layer by using a compression roller wound with the PET release film, and curing and shaping by using an electron beam curing device.
Wherein the composition components of the second resin ink comprise acrylic resin and polyurethane resin, and the roller coating thickness of the second resin ink is 10-50 mu m. The second resin ink is transferred to form a concave-convex texture effect under the pressing action of a pressing roller of the PET release film with the wiredrawing texture effect, and meanwhile, a finished product of the edge sealing tape with the metal wiredrawing texture effect is formed after the shaping of the electronic beam curing equipment, and then the subsequent pretreatment and packaging operation are carried out.
In other embodiments, overlaying the wiredrawing texture layer on the surface of the second attachment layer comprises:
s42, rolling a second resin ink on the surface of the transparent PET film, and curing and shaping through an electron beam curing device;
and S44, attaching the transparent PET film after the second resin ink is completely cured to the surface of the second adhesion layer through a laminating machine.
Wherein the composition components of the second resin ink comprise acrylic resin and polyurethane resin, and the roller coating thickness of the second resin ink is 10-50 mu m. And (3) after the second resin ink is completely cured, an electron beam curing coating transparent film with a wiredrawing texture on the surface is obtained, the transparent film and an edge sealing belt with a second adhesion layer are put into a film laminating machine for lamination, the lamination temperature of the film laminating machine is 140 ℃, the moving speed is 9-10 min/m, wind with a metal wiredrawing texture effect is produced, a finished product is obtained, and then the subsequent pretreatment and packaging operation are carried out.
In some of these embodiments, curing the metallic ink by a thermal curing apparatus includes:
s31, drying the metal ink, and thermally curing the metal ink at a temperature of 120-150 ℃.
Specifically, according to different production and processing requirements, the drying treatment can be carried out in a drying mode or in an air drying mode.
In some of these embodiments, the processing method further comprises performing a substrate preparation prior to applying the first resin ink, the substrate preparation comprising: and uniformly mixing the raw materials, the auxiliary agent and the toner to prepare colloidal particles, extruding and molding the colloidal particles to obtain the plain color edge banding band with a flat surface, and uniformly coating glue on the back surface of the plain color edge banding band to form a back coating.
In some of these embodiments, the composition of the raw materials during the substrate preparation process includes 70% by mass PVC powder, 10% by mass calcium carbonate powder, 4% by mass stabilizer, and 1% by mass toner.
The edge sealing tape product prepared by the method can simulate the gloss of metal materials, and meanwhile, the adhesive force of the metal ink is strong, the situation of scratch and fading is avoided, and the attractive appearance is high. In addition, the wiredrawing texture layer can improve the scratch resistance of the edge sealing belt and restore the wiredrawing hand feeling when the fine touch feeling is added to the product.
In the description of the present specification, if a description appears that makes reference to the term "one embodiment," "some examples," "some embodiments," "an exemplary embodiment," "an example," "a particular example," or "some examples," etc., it is intended that the particular feature, structure, material, or characteristic described in connection with the embodiment or example be included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.

Claims (10)

1. The processing method of the edge banding with the metal wiredrawing texture effect is characterized by comprising the following steps of:
coating first resin ink on the surface of a substrate, and curing and shaping the first resin ink by using UV curing equipment, wherein the first resin ink comprises acrylate monomers, photoinitiators, additives and fillers;
the first resin ink is cured to form a first adhesion layer completely, black ink is coated on the surface of the first adhesion layer, and the black ink is cured and shaped through UV curing equipment;
forming a base color layer after the black ink is completely cured, coating metal ink on the surface of the base color layer, and curing and shaping the metal ink through heat curing equipment;
and forming a second adhesion layer after the metal ink is completely cured, and superposing a wiredrawing texture layer on the surface of the second adhesion layer to form the edge sealing belt with the metal wiredrawing texture effect.
2. The method for processing the edge banding with metal wiredrawing texture effect according to claim 1, wherein the step of superposing the wiredrawing texture layer on the surface of the second adhesion layer comprises the steps of: and (3) rolling a second resin ink on the surface of the second adhesion layer, and performing curing and shaping by using an electron beam curing device.
3. The method of manufacturing a seal tape with a metallic wiredrawing texture effect according to claim 2, wherein the roll coating of the second resin ink on the surface of the second adhesive layer comprises: the PET release film is wound on the surface of the press roller, and has a wiredrawing texture effect, and the thickness of the PET release film is 200 mu m.
4. The method for processing the edge banding with metal wiredrawing texture effect according to claim 1, wherein the step of superposing the wiredrawing texture layer on the surface of the second adhesion layer comprises the steps of: and (3) rolling a second resin ink on the surface of the transparent PET film, curing and shaping by using an electron beam curing device, and attaching the transparent PET film after the second resin ink is completely cured to the surface of the second adhesion layer by using a film laminating machine.
5. The method for processing the edge sealing tape with the metal wiredrawing texture effect according to claim 4, wherein the transparent PET film after the second resin ink is completely cured is attached to the surface of the second attaching layer through a film laminating machine, the attaching temperature of the film laminating machine is 140 ℃, and the moving speed is 9-10 min/m.
6. The method for producing a seal tape with a metallic wiredrawing texture effect according to claim 2, 3, 4 or 5, wherein the composition of the second resin ink comprises an acrylic resin and a polyurethane resin, and the roll coating thickness of the second resin ink is 10 to 50 μm.
7. The method of processing a metal wiredrawing texture effective edge banding according to any one of claims 1 to 5, wherein the curing and shaping of the metal ink by the heat curing equipment includes: drying the metal ink, and thermally curing the metal ink in a temperature range of 120-150 ℃.
8. The method of processing a seal tape having a metallic wiredrawing texture effect of claim 1, further comprising a substrate preparation comprising: and uniformly mixing the raw materials, the auxiliary agent and the toner to prepare colloidal particles, extruding and molding the colloidal particles to obtain the plain color edge banding band with a flat surface, and uniformly coating glue on the back surface of the plain color edge banding band to form a back coating.
9. The method of producing a metal wiredrawing texture effective edge sealing tape according to claim 8, wherein the composition of the raw material comprises 70% by mass of PVC powder, 10% by mass of calcium carbonate powder, 4% by mass of stabilizer and 1% by mass of toner.
10. The edge banding with metal wiredrawing texture effect is manufactured by the processing method as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
the base material is a plain color edge banding band, and a back coating is arranged at the bottom of the plain color edge banding band;
the first adhesive layer covers the upper part of the plain color edge sealing band;
the base color layer is covered above the first adhesion layer;
the second adhesion layer is covered above the ground color layer;
and the wiredrawing texture layer is covered above the second adhesion layer.
CN202310983708.2A 2023-08-04 2023-08-04 Edge sealing belt with metal wiredrawing texture effect and processing method Pending CN117206150A (en)

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CN210065618U (en) * 2019-04-29 2020-02-14 鲁嘉涂料(福建)有限公司 Metal effect water-based paint coating for iron artware
CN211756625U (en) * 2020-01-02 2020-10-27 山东洋林建材有限公司 Imitation copper wire drawing plate
CN214727093U (en) * 2020-12-25 2021-11-16 保定乐凯新材料股份有限公司 Multilayer film with metal wire drawing effect layer and automotive interior part applying multilayer film
CN218577226U (en) * 2022-09-30 2023-03-07 唐鸿微迅新材料科技有限公司 Decorative panel with three-dimensional uplifting effect and electric appliance comprising same

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US20100266793A1 (en) * 2009-04-16 2010-10-21 Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. Housing and method of manufacturing thereof
CN102642439A (en) * 2011-12-22 2012-08-22 东莞市国鼎光电膜材科技有限公司 Manufacture process of imitation stainless steel metal drawbench film
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CN218577226U (en) * 2022-09-30 2023-03-07 唐鸿微迅新材料科技有限公司 Decorative panel with three-dimensional uplifting effect and electric appliance comprising same

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